bondlye presentation · 2017. 6. 1. · scr scr catalyst after-market egr cooler catalytic ......

Passion Rigorous Efficiency Creation

Technology For Environmental 邦得利 2017/4/17 Zhe Jiang Bondlye Environmental Technology Co., Ltd.

浙江邦得利环保科技股份有限公司 Zhe Jiang Bondlye Environmental Technology Co., Ltd.

BONDLYE PRESENTATION

Technology for Environmental BONDLYE 2017/4/17 2

Passion Rigorous Efficiency Creation 目录

1、Basic Information

2、R&D Ability

3、QC Ability

4、Supplier System

5、Manufacture Ability

Item



一、Basic information

1、Profile

2、History

3、Shareholding Structure

4、Organization

5、Team Building

6、Main Business

7、Customers

8、Honor

9、Development View


Passion Rigorous Efficiency Creation 1、Profile

Provincial Secretary Visit

National Development and Reform

Commission Officers Visit

Bondlye is a national high-tech enterprises of

automotive emission after-treatment product

research, development and production. It is the

vice director of National Committee of Vehicle

Emission Control.

National patent: 26

Invention patent: 5

Provincial R&D center: 1

Good cooperative relationship with Tsinghua University,

Wuhan University of Technology, China Academy of Sciences of

Ecological Environment Research Center and other domestic

famous universities and research institutes.

Capacity: Catalytic converter+EGR cooler 100,000,000PCS

Catalyst: 300,000,00 Liters


Passion Rigorous Efficiency Creation 2、Histroy

2000

Linhai Bondlye Motor

Components Co., Ltd.

established

2004

Named Linhai Bondlye

Motor Environmental Tech.

Co., Ltd.

2006

The first time to undertake

the projects of national 863

plan

2009

Affirmed the high tech. enterprise

Using the individual shareholder to

join in shanghai Gotek catalyst Co.,

Ltd.

2010

Named Zhejiang Bondlye Motor

Environmental Tech. Co., Ltd.

Company R&D center is affirmed as

provincial R&D center

2011

Accomplish the merger of

the liner to USA UNIFRAX

2012

Affirmed the highlighted

high-tech. enterprise of

National torch plan,

provincial innovation firm.

Move to the new factory

2013

Accomplish the stock right merger with

shanghai Gotek catalyst Co., Ltd.

Bondlye brand is affirmed as provincial

famous brand

Honored the second class prize of science

and technology achievement rewards

2015

Accomplished the share reform and

plan to IPO in July

Company R&D center is affirmed as

provincial R&D institution


Passion Rigorous Efficiency Creation 3、Shareholding Structure

陈法献

黄织霞

51%49%

浙江邦得利环保科技股份有限公司

周三昌

黄炯

临海市邦得利

投资有限公司

85.893% 10% 1.580%2.527%

Shanghai Gotek Catalyst Co., Ltd.

75%


Passion Rigorous Efficiency Creation 4、Organization



2 3

5

7 6

10

美籍科学家

高级职称

中级职称

初级职称

硕士

其他

53

33 89

12

管理人员

技术人员

生产人员

其他人员

5、团队建设

Bondlye Team

清华大学

浙江大学

同济大学

武汉理工大学

中科院生态环境研究中心

一汽技术中心

Cooperation

Industry Talent

Inner Talent B

ring

in

Ed

uca

tion

University & National R&D Center


Passion Rigorous Efficiency Creation 6、Main Business

Passenger Vehicle

Manifold

Catalytic Converter

TWC Catalyst

EGR Cooler

Light-Duty Commercial

Vehicle

EGR Cooler

EGR+DOC

DOC

EGR+DOC+DPF

Middle Heavy-Duty Commercial

Vehicle

SCR

SCR Catalyst

After-Market

EGR Cooler

Catalytic Converter

Main Business


Passion Rigorous Efficiency Creation 7、Customers—Domestic OEM(Tier 1&Tier2)


Passion Rigorous Efficiency Creation 8、Honor

National high-tech automotive enterprises

Excellent supplier for FAW、BYD

Vice director of National Committee of Vehicle Emission Control



17100

14500

18200

22600

30100

35000

16.30%

-15.20%

25.52% 24.18%

33.19%

16.28%

-20.00%

-10.00%

0.00%

10.00%

20.00%

30.00%

40.00%

0

5000

10000

15000

20000

25000

30000

35000

40000

2013 2014 2015 2016 2017 2018

主营业务收入

（万元）

增长率（%）

2015.July: IPO

9、Development View Target: To supply the advanced and professional solution methods of auto emission after

treatment , and to be one of the top 3 suppliers of emission control products for China

domestic auto brand .


Passion Rigorous Efficiency Creation 9、Development View

Cooperation

Talents

Technology

Contribution

Enterprise Culture:

Hard-work together, Growth together, Share together



二、R&D Ability

1、Catalyst technology

2、CAE application

3、Canning technology

4、Advanced test equipments


Passion Rigorous Efficiency Creation 1、Catalyst—For Gasoline Engine

Provide catalyst solution based on the original emission with lower price

Meet 160,000Km durability demands CN-V(EURO V)

Advanced manufacture equipment & QC control to ensure the consistency and stability

Widely used in China Brand auto company


Passion Rigorous Efficiency Creation 1、 Catalyst—For Diesel Engine

（1）Diesel Oxidation Catalytic Converter(DOC)

Provide catalyst solution based on the original emission with lower price

High performance molecular sieve in the formula, enhances the ability of HC

conversion

Excellent durability


Passion Rigorous Efficiency Creation 1、Catalyst—For SCR(Selective Catalytic Reduction)

Provide SCR catalyst solution based on the original emission with lower price

Vanadium SCR is widely used in domestic heavy duty for National IV due to its advantage of better anti-sulfur and low price

Emission temp. is lower than 250°C， molecular sieve SCR performance is better than Vanadium SCR

Our company both have the technology of molecular sieve SCR and Vanadium SCR

Supply the service of the control strategy for SCR integration system, assisting for customer to do the bench test and drive demarcation


Passion Rigorous Efficiency Creation 1、Catalyst—For Diesel Particulate Filter(DPF)

（3）DPF

Provide the solution due to the boundary

CDPF(Purifying rate>90%)---meet the

EURO V emission regulation

For diesel engine, regeneration and temp.

management of the fuel is the key for

CPDF system economy and reliability


Passion Rigorous Efficiency Creation 1、CAE application---Developing process



Mesh

Temp. distribution

3D Mould Inner Structure Volume

Flow field Oxygen sensor location

2、CAE Application-Catalytic converter（CFD）



Tube Velocity distribution

Tube inlet temp. distribution

3D Mould

Tube distribution Stream line distribution

Gas side

Flow distribution

2、CAE Application—EGR cooler (CFD)



Velocity distribution and Stream

line

Inner Velocity

3D Mould CFD mesh mould

Pressure distribution Velocity distribution on the

carrier

2、CAE Application—SCR（CFD)



FEA Mesh

Flow field

3D Mould Inner Structure Volume

Thermal conduction Equivalent plastic

strain increment

distribution

2、CAE Application-Catalytic converter（FEA）


Passion Rigorous Efficiency Creation Main Products--

威志2厢

100P 皮卡

600P 皮卡

东风天龙

东风多利卡

一汽红塔



N

5 Faw Xiali CN V

威乐

Main Products-

DF Liuqi CN V

菱智

景逸

威志

Faw Xiali CN IV

威姿

马六

Faw Car CN V

奔腾

Geely Car CN V

金刚

熊猫



Press-in

mat

Carrier

Shell

Gap control well

Low cost

Flexible design

Outlet needs

welding

Clamping Binding

High production

Wide used

High cost

Mat formed easily

GDB control better

Shells widely used

Outlet needs

welding

3、Canning—canning method


Passion Rigorous Efficiency Creation 3、Canning—GBD control

Mat weight CCD

inspection

Advanced GBD control Machine

Shorten size Pressure-in

canning

CCD

检测

衬垫称重

压入封装

缩径 GBD检测

两端缩口

推力验证

激光打标

GBD inspection Port Shorten

Verifying and marking



切管机定径机管端成型机

CNC Bending machine

3、Canning—Key equipments

Sizing Mill Pipe Forming machine Pipe cutting machine



M5000 Spectrograph Metallographic microscope Welding analysis

Leaking test Vibration tester Salt-spray test chamber

4、Advanced test equipments



CMM

EGR Cooler performance

tester Vibration tester Static pressure

Engine pedestal

4、 Advanced test equipments

Microscope



三、Quality Control Ability

1、QMS Process

2、APQP

3、Key points control


Passion Rigorous Efficiency Creation 1、Quality management system


Passion Rigorous Efficiency Creation 2、APQP

计划和确定项目

产品设计和开发（DFMEA）

过程设计和开发（PFMEA、CP）

产品和过程确认（MSA、SPC、PPAP）

生产(Production)

反馈、评定和纠正措施（PDCA）

计划和确定项目

Design/identifi

cation

Approval OTS

sample

Trial

manufa

cture

SOP



Bondlye Sub-supplier

Quality assurance agreement

Parts assurance

Process quality

assurance

Products quality

assurance

SQE monitor

Purchase inspection

Material analysis

Qualified parts confirmed

Three inspection

Manufacturing automatically

Tooling mistake proofing Process

technology

Quality analysis meeting

100% appearance inspection

100%guage inspection

Excellent quality

3、Key points control的质量控制

100% leaking inspection


Passion Rigorous Efficiency Creation 目录

四、Manufacture Ability

1、Catalyst

2、Catalytic converter

3、EGR Cooler



36

1、Catalyst



37

Leaking test machine

CNC bending machine OTC welding robot

Spinning machine Production lines

2 production line: 600,000 sets/year

canning production line

2、Catalytic converter



38

3、EGR cooler

Leaking test machine

Paste machine

Vacuum brazing furnace

Ultrasonic wave

cleaner

Expanding port machine

400,000 sets/year

热情严谨高效创新

以科技促进人与自然的和谐邦得利 2017/4/17

浙江邦得利汽车环保技术有限公司 www.bondlye.cn

bondlye presentation · 2017. 6. 1. · scr scr catalyst after-market egr cooler catalytic ......

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