brinell hardness tester with digital reading unit · 2019. 3. 16. · bms 3000-ob-d brinell...
TRANSCRIPT
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BMS 3000-OB-D BRINELL HARDNESS TESTER WITH DIGITAL
READING UNIT
BMS Bulut Makina Sanayi ve Ticaret Ltd. Şti. İkitelli Organize Sanayi Bölgesi ,Dolapdere Sanayi Sitesi
Ada : 4 No : 7-9 Başakşehir / İSTANBUL Tel : 0212 - 671 02 24 / 25 Fax : 0212 - 671 02 26
web site : www.bulutmak.com e-mail : [email protected]
OP
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http://www.bulutmak.com/mailto:[email protected]
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BMS 3000-OB Kullanım kılavuzu
Rev:00 2 / 15 Operation Manual
1.Technical Specifications .................................................................................................................. 4 2. Standart Accessories ........................................................................................................................ 4 3. Unpacking and Installing the Machine ............................................................................................ 4 4. Preparations for the test.................................................................................................................... 4
4. 1 Installing the weights ................................................................................................................ 4 4.2 Installing an optical display ....................................................................................................... 4 4.3 Hydraulic Oil Fill -up ................................................................................................................. 4 4.4 Electrical System........................................................................................................................ 5
5. Brinell Hardness Testing Method (EN 6506-1, ASTM E10) ............................................................ 5
6. Performing the Test .......................................................................................................................... 5 7. Reading of Brinell values ................................................................................................................. 6 8. Data Base ......................................................................................................................................... 7
8.1. STEP ......................................................................................................................................... 7 8.2. STEP ......................................................................................................................................... 7
8.3. STEP ......................................................................................................................................... 8 9.Part List ........................................................................................................................................... 10 10.Technical Drawing ........................................................................................................................ 12
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BMS 3000-OB Kullanım kılavuzu
Rev:00 3 / 15 Operation Manual
1.
TOP COVER
DIGITAL READING UNIT
OPTICAL DISPLAY
BODY
FOOT PEDAL AND RS-232 CABLE
SUPPORT BAR
INDENTER
TEST BLOCK TESTING TABLE
ELAVATING SCREW
MAIN SHAFT ARM
LOADING ARM
LIGHT FOR LOADING
ON-OFF SWICH
ELECTRICAL CONNECTION
HYDRAULIC TANK
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BMS 3000-OB Kullanım kılavuzu
Rev:00 4 / 15 Operation Manual
1.Technical Specifications Test loads (kgf) 500 – 3000 kgf
Load selection Manual
Test method Brinell
Load application Hydraulic
Magnification 14x
Max.test height 380 mm
Throat 200 mm
Machine dimensions 1225x740x380mm
Case dimensions 1650x1650x900mm
Weight (net / gross) 425/625 kg
Power 380V, 50HZ
2. Standart Accessories One off 5 ve 10 mm ball indenters One off HB 5/750 and 10/3000 test block One off flat testing table One off V anvil One off Hardness Conversion table One off Accessory Box One set of Allen key One off Oparational manual One off Calibration Certificate
3. Unpacking and Installing the Machine In the packaging of the device with the device has 3 small packing crate. In these, the following equipment is located. a) The optical display b) Machine, standard accessories, 3) Weight Set Unpacking the machine, the top package, and then solve the side packaging.
4. Transactions to be Made Before Use, the Device Remove the wooden wedge in the rear side of the device. Open the top cover.Remove the wooden wedges at the bottom of the mirror optical lever and remove the safety parts. Place the machine on suitable table by putting eye bull on testing table.
4. 1 Installing the weights
Unpack the machine load weights. Insert the weight of 500 kg.first.Then, the weight of 250 kg each, to be putted in correct order.
4.2 Installing an optical display
Unpack the optical screen and bolts, place them on the front of the device.
4.3 Hydraulic Oil Filling
Hydraulic oil, of the machine were evacuated to avoid problems during shipping. Therefore, fill the hydraulic tank of 22 liters Tellus 42 (or equivalent) oil.
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BMS 3000-OB Kullanım kılavuzu
Rev:00 5 / 15 Operation Manual
4.4 Electrical System
Three-phase 380 V/50 Hz mains be obtained with the plug socket. By pressing the on-off switch, the engine must turn in the right direction.
5. Brinell Hardness Testing Method (EN 6506-1, ASTM E10) The following table 1 shows, the suitable Brinell tet methods to be applied on different materials with certain thickness according to testing loads and ball indenters.
Material thickness (mm)
Ball diameter (D)
P=30D2 Steel, iron, cast iron
P=10D2
Brass, bronze, copper, aluminum
P=5D2 Soft copper
P=2.5D2
Lead
6 mm and up 10 3000 kgf 1.000 kgf 500 kgf 250 kgf
3 mm and up 5 750 kgf 250 kgf 125 kgf 62,5 kgf
1,2 mm and up 2,5 187,5 kgf 62,5 kgf 31,25 kgf 15,625 kgf
0,5 mm and up 1 30 kgf 10 kgf 5 kkg -
CHART 1
6. Performing the Test Choose the ball indenter according to the following table & insert to indenter holder.
Ball diameter Required loads for various materials
Ferrous-Stell,Cast iron ( 30 D2)
Brass-Bronze (10 D2)
Aluminyum (5 D2)
10 mm 3000 1000 500
5 mm 750 − −
-Run the machine by pressing the ON-OFF swich. -Place the part of the test table (7).Raise Main shaft (5), nut (4) the aid, support forthe protective end piece (13) until it touches the bottom surface of the lift. At this time the optical screen, you should see clearly the surface of parts. -Install lever (35) "load" position, bringing to start the installation. Meanwhile, theindex system works and will begin to immediately test the tip of the track surface. (NOTE: If you are not properly setting the optical system, there is a danger to letting a piece of ball-end testing, we recommend you to consider that.) -The installation is finished a test light (61) lights up. This indicates that the load is applied completely. 8-10 sec after being gutted by fire-light wait for the installation of standby time. -Then, load lever in the "Unload" position. Meanwhile, the index system works and passes through the optical position and thetrack is seen on the screen
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BMS 3000-OB Kullanım kılavuzu
Rev:00 6 / 15 Operation Manual
7. Reading the Trace Value of
Between the lines is 1 mm on the big screen. Between the lines is below 0.1mm,micrometers, each line is 0.01 mm. In the middle of the screen to the left edge of the screen under the drum (68) by turning the large line, Mikromtreyi (69) by turning the right side, the other an avalanchedeğdirdiğiniz time, as shown in the example above. Ball diameter: D = 10 mm Test load: 3000 kg Magnification: 14 X d = 3.43 mm (table) ► HB 315 10 / 3000 is located.
EVIDENCE BRINELL
OPTICAL DISPLAY
DIGITAL VALUE
READING DIGITAL UNIT
Foot switch and RS232 CABLE
SAFETY TIP
MEASURING POINT Test block (SAMPLE)
TABLE TEST
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BMS 3000-OB Kullanım kılavuzu
Rev:00 7 / 15 Operation Manual
8. Data Base
8.1. STEP
8.2. STEP
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BMS 3000-OB Kullanım kılavuzu
Rev:00 8 / 15 Operation Manual
8.3. STEP
Activation is not activated the program runs for 30 days.
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BMS 3000-OB Kullanım kılavuzu
Rev:00 9 / 15 Operation Manual
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BMS 3000-OB Kullanım kılavuzu
Rev:00 10 / 15 Operation Manual
9.Part List
Sr. No.
Name Sr. No.
Name
01.
02.
03.
04.
05.
06.
07.
08.
09.
09A.
10.
11.
12.
13.
13A.
13B.
14.
14A.
Main Body
Top Cover
Back Cover
Main Nut
Main Screw
Thrust Bearing
Support / Test Table
Bush holder
Index Base
Bearing Cap
Spindle
Spindle support
Springs for spindle
Indexing head / turret
Turret spring
Spring pin
Turret bearing
Bearing Cover
15.
16.
17.
17A.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
Main Lever
Male Vee for lever
Fulcrum Female Vee
Fulcrum Support Roller
Roller Shaft
Top adjuster
Lifter
Hanger bracket
Bottom weight
Weight Shaft
Weights
Oil Tank Flanged
motor Gear pump
Flexible coupling Main
cylinder block Main
Piston
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BMS 3000-OB Kullanım kılavuzu
Rev:00 11 / 15 Operation Manual
Sr. No.
Name Sr. No.
Name
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
58.
59.
60.
61.
62.
63.
64.
65.
Spool
Throttle valve
Pressure relife valve
Handle
Shifter shaft
Shifer arm
Oil level indicator
Tank cover Bottom
adjuster Lifter
guide Bush Spring
for lifter
Condenser lamp / Illuminator
Condenser tube
Condenser lens
Transformer Optic
tube
Optic holder support
Optic tube holder
Coupler
Mirror tube
Mirror / Reflector
Objective 2x
Projecting lens 7x
Prism
Prism holder
Screen assembly
Front Plate
Starter for motor
Toggle switch
Load indicating lamp
Limit Switch
Limit Switch bracket
Limit Switch actuater
Ball holder
65A.
66.
67.
68.
69.
70.
71.
72.
73.
74.
75.
76.
77.
78.
79.
80.
81.
82.
83.
84.
85.
86.
87.
88.
89.
89A.
90.
91.
92.
Ball holder support
Plain Glass
Frosted Glass
Turning knob
Micrometer
Knurled screw
Hood
Ball seat 10 mm
Ball seat 5mm
Shifter bush
D.C. valve body
D.C. valve cover
Spool for D.C. valve External
Circlip for spool Spring for
spool
Stroke adjusting knob
Bracket for D.C. valve
Turret pusher body Turret
pusher cover Piston for
turret pusher
‘O’ ring for piston (84)
Adjuster
Guide pin
Upper support plate
Support bar
Spacer for support bar
Lower support plate
Hydraulic pipe Hydraulic
fittings
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BMS 3000-OB Kullanım kılavuzu
Rev:00 12 / 15 Operation Manual
10.Technical Drawing
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BMS 3000-OB Kullanım kılavuzu
Rev:00 13 / 15 Operation Manual
A
Light Source
B 44 Lamp Tube
C 45 Lamp Lens
D 53 2 X Lens
E 51 Mirror Tube
F 52 Mirror / Reflector
G 47 Optical Tube
H 49 Optical Tube Bed
I 54 7 X Lens
J 56 Prism Bed
K 55 Prism
L 57 Optical Display
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BMS 3000-OB Kullanım kılavuzu
Rev:00 14 / 15 Operation Manual
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BMS 3000-OB Kullanım kılavuzu
Rev:00 15 / 15 Operation Manual