brosura calderys
TRANSCRIPT
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R E F R C T O R Y S O L U T I O N S
M o n o l i t h i c C o n c e p t
S o l u t i o n s
H Y D R O C R B O N
P R O C E SS IN G IN D U ST R Y
PETROCHEM
INDUSTRY
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Innovative Refractory Solutions for
the Hydrocarbon Processing Industry
c a l d e r
R E F R A C T O R Y S O L U T I O N S
O u r s t r a t e g y i n t h e i n d u s t r y
i s t o b r i n g t h e b e s t v a l u e - i n - u s e
t o o u r c u s to m e r s b y c o n t i n u o u s
i m p r o v e m e n t s o f o u r p r o d u c t s .
B a s e d o n t h i s s t r a t e g y , w e ha ve
s t a r t e d f o r a l o n g t i m e a g o , r e s e a r c h
& d e v e l o p m e n t p r o g r a m s t o
i m p r o v e n o t o n l y t h e p e r f o r m a n c e
o f o u r p r o d u c t s , b u t a l s o f a c i l i t a t e
t h e i r p l ac e m e n t a n d d r y i n g
p r o p e r t i e s .
As a consequence, we enjoy a more
than a hundred years success fu l
act i v i ty wor ldwide , our o f fe r inc ludes
a fu l l range o f mono l i th i c re f racto r ies
in a l l app l i ca t ions where both a lumina
and s i l ica products are needed.
We o f fe r a fu l l range o f commodi ty
and spec ia l mater ia l s meant fo r the
ma i n tenance o f va r ious equ i pm ent .
Add i t i ona l l y to the befo re ment ioned
mono l i th i cs , Ca lderys o f fe rs a w ide
range o f pre fabr i ca ted shapes fo r many
appl i ca t ions .
Our wor ldwide presence and expert i se
a l l ow us to propose the most su i tab le
and cos t e f fect i ve so lut ions .
Ca lderys has earned an inte rnat iona l
reputa t ion fo r sk il l ed eng ineer ing,
qua l i ty products , and competent
ins ta l l e rs . Our wor ld network
contr ibutes new re f racto ry
fo rmula t ions , e f f i c i ent new ins ta l l a t i on
techniques , and new so lut ions
to o ld prob lems.
Ca lderys re f racto ry products a re
manufactured under s t r ingent
internat iona l qua l i ty cont ro l s .
They are fo rmula ted to increase the
service l i fe and reduce overal l costs.
Today, Calderys spans the globe and
stands ready to give you the latest
and the best in the refractory world.
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c a l d e r
R E F R A C T O R Y S O L U T I O N S
The int roduct ion o f the f i rs t i ndus t r i a l process uni ts crea ted a need fo r dependable
re f racto ry products to con ta in the hot process gases . Ca lderys resp onded w i th
unique mono l i th i c re f racto ry techno logy that has preva i l ed fo r many decades .
Ca lderys worked together w i th the Hydrocarbon Process ing Indus t ry to become a
wor ld p ioneer in the deve lopment o f h igh qua l i ty p las t i c and cas tab le mono l i th i cs
fo r the emerg ing re f inery and pet rochemica l app l i ca t ions . Dur ing a l l those years ,
Ca lderys has sus ta ined a long- las t ing work ing re la t ionship w i th the Hydrocarbon
Process ing Indus t ry. They have grow n togeth er as partners in the long- te rm
advancement o f mono l i t h i c re f ra c to ry s t a t e -o f - t he -a r t .
T o d a y C a ld e r y s c o n t i n u e s t o s u p p l e m e n t t h e H y d r o c a r b o n P r o c e s si n g
I n d u s t r y w i t h a fu l l y - i n t e g r a t e d r e f r a c t o r y p a r t n e r s h i p t h a t s u p p l i e s
m a t e r i a l s , t e c h n o l o g y , a n d i n s t a l l a t i o n s e r v i c e s t h r o u g h o u t t h e w o r l d .
E f f i c ie n c y & q u a l i t y
C a l d e r y s i s aw a r e o f t h e p r e s e n t - d a y
d e m a n d s f o r f a s t a n d e c o n o m i c a l
i n s t a l l a t i o n w i t h o u t a sa c r i f ic e o f
r e f r a c t o r y q u a l i t y . S e v e ra l t y p e s
o f m o n o l i t h i c r e f r a c t o r y p r o d u c t s
h a v e b e e n d e v e l o p e d t o m e e t t h e s e
c r i t e r i a :
P las t ic mou ldab les
R a m m i ng
Cas t in g (hand pack ing, rodd ing)
V ibra t ion cas t ing
Se l f - f l ow cas t ing
Gunn i ng
Pump ing
Spraycas t ing (shotcre t ing)
Inject ion
Trowe l ing
Each unique Ca lderys product has been
care fu l l y fo rmula ted and manufactured
w i th advanced t e chno l ogy and qua l i t y
assurance , cont ro l l ed by ISO 9001.
Ins ta l l a t i on, dry-out and s ta r t -up
opera t ions a re a lso cr i t i ca l to a long
refractory service l i fe. Detai led product
info rmat ion, ins ta l l a t i on procedures
and m ater ia l sa fe ty data sheets a re
suppl i ed by Ca lderys .
These cri t ica l services are furnished
by eng ineer ing and serv i ce personne l
w i th years o f re f racto ry exper ience .
The Hydro ca rbon P ro ce s s i ng
Industry can re ly on the expert services
o f the Ca lderys team who deve lops
a dependable re f racto ry product and
the so lut ions requi red to ensure a long
service l i fe with reduced costs.
Mono l i t h i c con cep t s o l u t i on s f o r Hydr oca r bo n P r oces s i n g In du s tr y
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uct Application
c a l d e r
R E F R A C T O R Y S O L U T I O N S
T h e C a l d e r y s t e a m i s c o n s t a n t l y
i m p r o v i n g t h e ir r e f r a c t o r y
p r o d u c t s t o m e e t t h e n e e d s o f t h e
H y d r o c a r b o n P r o c e s s in g I n d u s t r y.
C a l d e r y s h a s e a r n e d a n i n t e r n a t i o n a l
r e p u t a t i o n f o r l e a d i n g r e f r a c t o r y
t e c h n o l o g y , h i g h q u a l i t y m a t e r i a l s ,
a n d c o m p e t e n t i n s t a ll a t io n t e a m s .
T h i s c a p a b i l i t y a s su r e s m a x i m u m
s e r v i c e p e r f o r m a n c e , r e d u c e d
m a i n t e n a n c e , a n d e c o n o m i c a l
i n s t a l l a t i o n .
T h e C a l d e r y s p r o d u c t a p p l i c a t i o n s
f o r t h e H y d r o c a r b o n P r o c e s s i n g
I n d u s t r y a re s h o w n o n t h e p a g e s
i n d e x e d b e l o w .
T h e p r o d u c t s a r e s p e c i f i c r e f r a c t o r y
p r o d u c t s w h i c h w i l l m e e t a l l
s p e c i f ic a p p r o p r i a t e H C P s t a n d a r d
E ng i n e e r i n g s p e c i f i c a t i o n s .
T h e H y d r o c a r b o n P r o c e s s i n g
I n d u s t r y c a n d e p e n d o n t h e s e
r e f r a c t o r y p r o d u c t s t o m e e t t h e
C a l d e r y s g u i d e l i n e o f Q u a l i t y l ea d s
t o s u c ce s s .
Index
Crude Vacu um Disti l lation Units 5 Ethylene Furnaces 13
Catalyt ic Reformer Furnaces Am mo nia Plants
(platformers)
6 or Hydro gen Plants
14-15
Fired Heaters
7 Transfer Lines 16
Fluid Cata lytic Cracking Units Coke Calciners
17
FCC-Units 13-9
Carbon black Reactors
18
Sulphur recovery Units/
Claus Comb ust ion Chambers 10-12
Techn ical Data 19
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Vacuum Disti
c a l d e r
R E F R A C T O R Y S O L U T I O N S
These uni ts are used for heat ing up crude o i l for the ref ining
process . A f te r heat ing the o i l is t ransported to the d i s t i l l a t i on
co lumn fo r fur ther process ing.
The o i l i s t ransported through tub ing ins ide the furnace .
Typ i ca l tempera tures ins ide the furnace range f rom 800C to
1000 C. The uni t can be equippe d w i th f loo r and /or
s ide-w a l l burners . The m a in fu nct ion o f the l i n ing i s to have
good insu la t in g propert i es in o rder to l im i t ene rgy loss .
R a d i a n t s e c t i o n / a r ch
C A LDE C A S T LW 130 C / G
CALDE CAST LW MIX 124 C /G
C A LDE C A S T X L 106 C / G
C A LDE C A S T X L 140
B u r n e r b l o c k s
C A L D E C A S T F 6 0 C O
C A LDE C A S T LM 70
C o n v e c t i o n s e c t i o n
CALDE CAST LW MIX 124 C /G
C A LDE C A S T LW 130 C / G
C A LDE C A S T X L 106 C / G
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ytic Reformer Furn
(platformers)
c a l d e r
R E F R A C T O R Y S O L U T I O N S
Such a uni t is used to obta in b et te r d i s t i l l a t i on e f f i c i ency.
The product i s t ransported through tubes ins ide the furnace .
Typ i ca l tempera tures ins ide the furnace a re about 1000C.
R a d i a n t s e c t i o n / a r ch
U p - t a k e s
F l u ega s du c t s
CALDE CAST LW MIX 124 C /G
C A LDE C A S T LW 130 C / G
CALDE CAST LW MIX 124 C /G
C A LDE C A S T X L 106 C / G
C A LDE C A S T X L 140
C A LDE C A S T LW 130 C / G
C A LDE C A S T X L 106 C / G
High Duty F i re Br icks
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c a l d e r
R E F R A C T O R Y S O L U T I O N S
A f i red heater is general ly used to increase the temperature
o f the prod uct a nyw here in the process . These uni ts can be
rectangula r but a l so c i rcu la r shapes a re common.
New f i red heaters can be comple te ly pre fabr i ca ted in the
workshop and erected a t the job-s i te in a very short t ime
due to the m odula r d es ign o f such u ni ts . Temperatures may
range f rom fa i r l y l ow 600C to 1000C.
R a d i a n t s e c t i o n / r o o f
F l u ega s d u c t s
C A LDE C A S T LW 130 C / G
CALDE CAST LW MIX 124 C /G
C A LDE C A S T X L 106 C / G
C A LDE C A S T X L 140
CALDE CAST LW MIX 124 C /G
r S
F l o o r s
C A LDE C A S T LW 130 C / G
C A LDE C A S T X L 106 C / G
B u r n e r b l o c k s
C A L D E C A S T F 6 0 C O
C A LDE C A S T LM 70
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ic Cracking
FCC-Units
c a l d e r
R E F R A C T O R Y S O L U T I O N S
In the past, heavy o i l res idues from crude o i l dist i l lat ion were
only used fo r l ow leve l app l i ca t ions . The search fo r m ore
eff icient use of o i l reserves has lead to the development of
a process of cracking these res idues by means of a cata lyst.
The pr inc ip le i s to crack the long cha in res idue m o lecu les
into sma l l e r mo lecu les which fo rm l i ght h igh grade products
such as propane, butane, gaso l ine and h igh octane pet ro l .
The uni t pe r fo rm ing th i s process is a FCC un i t .
The FCC uni t i s an advanced p iece o f equipment tha t a l so
R e a c t o r / R e g e n e r a t o r
( w a l l, h e a d & b o t t o m )
C A LDE C A S T LW 134 C / G
requi res advanced re f racto ry mater ia l s . S ince the process
i s in contact w i th th e re f racto ry, the deman ds are severe .
The react ion w i th the ca ta lys t , the severe eros ion f rom
the ca ta lys t aga ins t the re f racto ry l i n ing and the reduc ing
atmosphere ins ide someparts o f the uni t ca l l fo r ded i ca ted
mater ia l s .Ca lderys has deve loped these mater ia l s to ensure
ma x im um se rv i ce pe rfo rmance , reduced ma i n tenance and
cos t -e f fect i ve ins ta l l a t i on.
C A L D E C A S T M W 2 5 C / G
R e a c t o r /
R e g e n e r a t o r p l e n u m
C A LD E PA T C H PT 86 2C P
C A LD E S T I X PB 85 C / G
M u s h r o o m - d i s t r i b u t o r
r e a c t o r i n n e r r i s e r
C A LD E PA T C H PT 86 2C P
C A LD E S T I X PB 85 C / G
M a i n s t r i p p in g &
s t r i p p e r f l u f f i n g
s t e a m r i n g
c o m b u s t i o n a i r r i n g
C A LD E PA T C H PT 86 2C P
C A LD E S T I X PB 85 C / G
R e a c t o r o u t e r r i s e r
w y e p i e ce
C A LDE C A S T MF 55 G 4
Rea c t o r
Regene r a t i o n
p r i m a r y - & s e c o n d a r y
c y c l o n e s
C A LD E PA T C H PT 86 2C P
CALDE STIX PB 85 C /G
S p e n t c a t a l y s t
s t a n d p i p e
C A LDE C A S T MF 55 G 4
C A L D E G U N F 6 0 G 3
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ic Cracking
FCC-Units
c a l d e r
R E F R A C T O R Y S O L U T I O N S
C y c l o n e s
Spec i f i c i tems in the FCC uni t a re the cyc lones and s tand-
p ipes . The func t ion o f the cyc lones i s to rem ove the
cata lyst fro m the process gasses. The con dit io ns in this area
conse quen t l y requi re a s t rong, severe abras ion res i s tant
materia l . Calderys can offer the materia ls to res ist this
env i ronment .
I n le t du c t s p r im a r y - &
s e c o n d a r y c y c l o n e s
C A LD E PA T C H PT 86 2C P
C A LD E S T I X PB 85 C / G
A n c h o r i n g s y s t e m s
OT.
t r ^ r ^ r o o o
S SiS
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ur recovery Units
Claus Combustion Chambers
c a l d e r
R E F R A C T O R Y S O L U T I O N S
Due to the env i ronmenta l i s sues the need to reduce su lphur
in fuels as wel l as in f lue gasses has become necessary.
Most re f iner ies a re equipped w i th a so-ca l l ed su lphur
recovery uni t . In this type of insta l lat ion, the acid gas is
burned off in a furnace. Except hydrogen sulphide the f lue
gas contains carbon dioxide, l ight hydrocarbons, ni trogen, etc.
For each part of the equipment in this process - such as
burners , ma in chambers , m ix ing chambers , inc inera to r
chambers , was te heat bo i l e rs reacto rs and su lphur
condensers , Ca lderys has a proven mono l i th i c l i n ing concept .
R e a c t o r s
B o t t o m / H e a d s
C A LDE C A S T F 42
C A LDE C A S T LW 130 C / G
M a in B u r ne rs / M a in C o m b u s t i o n C h a m b e r s
C A LD E PLA S T C 90 A B C A LD E C A S T M W 138
C A LD E PLA S T F 60 A B C A LD E PLA S T C 90 A B
C A LD E PLA S T F 60 A B
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ur recovery Units
Claus Combustion Chambers
c a l d e r
R E F R A C T O R Y S O L U T I O N S
L in e B u r n e r / L in e M i x i n g C h a m b e r
L i n e bu r ne r s L i ne m i x i n g c ham be r s
H o t s e c t i o n
C A LDE C A S T 40 T R
C A LDE C A S T LW 130 C / G
G G C A LDE PLA S T C 90 A B
C A LDE C A S T 40 T R
C A LDE PLA S T C 90 A B
L in e m i x i n g C h a m b e r s
C o l d s e c t i o n
CALDE CAST LW 130 C/G (cast)
I n c i n e r a t o r C h a m b e r s
H o t s e c t i o n M i x i n g s e c t i o n
C A LD E C A S T 40 T R C A LD E C A S T 40 T R
C A LD E C A S T LW 130 C / G C A LD E C A S T LW 130 C / G
C A LDE PLA S T C 90 A B
C A LDE PLA S T C 90 A B
I n c i n e r a t io n s e c t i o n Ta il ga s i n l e t
C A LDE C A S T F 42
C A L D E G U N F 4 0
C A LDE C A S T 40 T R
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ur recovery Units
Claus Combustion Chambers
P o w e r F o r m e r R e a c t o r s
c a l d e r
R E F R A C T O R Y S O L U T I O N S
S y n t h e s i s G a s D r y e r s
V e s s e l b o t t o m / h e a d
C A L D E C A S T M W 1 3 8
V e s s e l
C A LDE C A S T LW 130 C / G
T a i l G a s I n c i n e r a t o r s
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c a l d e r
R E F R A C T O R Y S O L U T I O N S
Ethy lene i s the most important raw mater ia l fo r the Pet ro -
chemica l i ndus t ry . F rom th i s mater ia l , many d i f fe rent
products can be produced such as Po lye thene, PVC, E thy lene
Glyco l (Ant i f reeze), Styrene and many o thers .
C o n v e c t i o n s e c t i o n
C A LDE C A S T LW 130 C / G
C A LDE C A S T LW M I X 124 C / G
R a d i a n t s e c t i o n / a r ch
C A LDE C A S T LW 130 C / G
CALDE CAST LW MIX 124 C /G
C A LDE C A S T X L 106 C / G
C A LDE C A S T X L 140
R o o f A r c h
C A LDE C A S T LW 130 C / G
C A LDE C A S T X L 140
P e e p h o l e s
C A LDE C A S T LW 130 C / G
C A LDE C A S T X L 140
F l o o r s
C A LDE C A S T LW 130 C / G
C A LDE C A S T X L 106 C / G
B u r n e r b l o c k s
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onia Plants
or Hydrogen Plants
c a l d e r
R E F R A C T O R Y S O L U T I O N S
Am mo n i a is an impo r tan t raw ma te r i a l f o r p roduc i ng
fert i l i zer. A s imi lar process is a lso used to produce Hydrogen
for the Pet r o -ch emic a l i ndus t ry . For example , in an FCC uni t ,
H2 is used to improve the cracking process.
The Am m on ia o r Hyd rogen p lants have tw o ma in uni ts :
pr imary re fo rmer and secondary re fo rmer which a re
connected by transfer l ines. In primary reformer, the main
process is heat ing o f the feeds tock. A f te r he at ing up the
feedstock, i t is transported through the transfer l ines to the
secondary re fo rmer.
The process gas in this reformer is in di rect contact with the
l in ing. Due to the co mp os i t i on o f the process gas , the l i n ing
needs to consist of very high puri ty materia l . Both low i ron
and low s i l ica refractory materia ls are therefore used.
W a l l c o n e h e a d
C A LDE C A S T 40 T R
C A LDE C A S T LW 154 C O
S e c o n d a r y R e f o rm e r
I n le t du c t
C A LDE C A S T 40 T R
C A LDE C A S T LW 154 C O
C A L D E C A S T M W 1 8 0 C O
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onia Plants
or Hydrogen Plants
c a l d e r
R E F R A C T O R Y S O L U T I O N S
P r i m a r y R e f o r m e r
R a d i a n t w a l l s
CALDE CAST LW MIX 124 C /G
C A L D E C A S T M W 1 3 8
C A LDE C A S T X L 106 C / G
F l u ega s du c t s
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c a l d e r
R E F R A C T O R Y S O L U T I O N S
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c a l d e r
R E F R A C T O R Y S O L U T I O N S
In a coke calciner, the f inal res idue of the ref inery process,
Pet ro leum -coke, i s turned in to usab le carbon. Thi s carbon i s
a key e lement in the product ion o f anodes fo r the a luminum
industry. In principle, there are two types of coke calciners,
the rotary ki ln and rotary hearth type. Described here is the
ro tary hearth type .
During the process, ca lcinat ion takes place in stages as
the green coke moves s lowly through the progress i ve ly
increas ing temperature zones f rom 150C up t i l l 1500C.
In these typ e o f ins ta l l a t ions , there i s d i rect contact betwe en
the product and the re f racto ry l i n ing fo r which Ca lderys has
high temperature , abras ion res i s tant , h igh therma l shock
res i s tant and chemica l res i s tant mater ia l s spec i f i c to each
of the d i f fe rent temperature zones .
U p - t a k e f l u eg a s d u c t
C A L D E C A S T L W 1 5 4 C O
C A LDE PLA S T C 90 A B
C A LD E PLA S T F 60 A B
R a b b l e r o o f
R a b b l e s
C A LD E PA T C H PT 86 2C P
C A LDE PLA S T C 90 A B
C A LD E PLA S T F 60 A B
D i s c h a r g e t a b l e f l o or
/ s id e w a l l s
C A L D E C A S T F 6 0 C O
S o a k i n g p i t
C A LD E C A S T F 60 G 3
C A LDE C A S T LW 130 C / G
Mono l i t h i c con cep t s o l u t i on s f o r Hydr oca r bo n P r oces s i n g In du s tr y
17
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c a l d e r
R E F R A C T O R Y S O L U T I O N S
Carbon black is a high grade carbon which is used in the t i re
indus t ry and in many o ther app l i ca t ions . Feeds tock i s no t an
oi l res idue but aromatic o i l .
The process gas in this reformer is in di rect contact with the
l in ing. Due to the co mp os i t i on o f the process gas, the l i n ing
needs to consist of very high puri ty materia l . Both low i ron
and low s i l ica refractory materia ls are therefore used.
O i l is in jected in a tubula r furnace . High temp eratur e o f
up to 200 0C and a h igh ve loc i ty o f the gasses make th i s
process very harsh for the refractory l ining.
R e a c t o r s
C A L D E C A S T M W 1 8 0 C O
C A L D E C A S T U T 9 9
NOT ES: CALDERY S does no t war ran t the ac curacy , f it ness f o r purpose o r upda te o f any in f o rm at ion d i sc lo sed he re in . The rec ip ien t sha l l r e f e r to ins t ruc t ion s and ad v i c e
p rov ided unde r any techn i ca l docu men ta t io n . Th i s doc um ent and the in f o rma t ion conta in ed he re in a re the exc lus i ve p roper ty o f CALD ERYS. Reproduc t ion , a l t e ra t ion ,
copy , re lease , pub l i c a t i o n o r d i s t r i bu t ion , i n wh o le o r i n pa r t , is no t a l l o wed .
Re f e rences , t r ademarks and spec i f i c a t i ons o f the p roduc t s may change ac co rd ing to the geograph i ca l a rea to be supp l i ed . P lease check the ava i l ab i l i t y o f the p roduc t s
w i th the sa les a rea manager .
Monol i th ic concept so lu t ions fo r Hydrocarbon Processing Industry1 8
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c a l d e r
R E F R A C T O R Y S O L U T I O N S
Pr o d u c t n a m e
M a i n
c o m p o n e n t
B i n d i n g
s y s t e m
M a x .
r e c o m m
t e m p
(C)
M a x .
g r a i n
s ize
C h e m i c a l A n a l y s i s ( )
Al2O3 SiO2 Fe2O3
C a O
M a t e r i a l
r e q u i r e d
t/m3)
W a t e r r e q u i r e d
f o r
m i x i n g
o n
s i t e
litres/100kg)
Pe r m a n e n t
l i n e a r c h a n g e
( )
Pe r m a n e n t
l i n e a r c h a n g e
( )
C C S
N/mm
2
)
C C S
N/mm
2
)
astable
CALDE CAST 4 0 TR
Tabular
Alumina
Hydraulic 1 8 2 0 6 9 5 0 .1 0 0 .1 0 4 .4 0
2 .6 7
8 to 10
+0.00
800C)
+0.00
1200C)
90
800C)
65
1200C)
CALDE CAST
F 35
Chamotte Hydraulic
1 3 2 0 3 3 5 4 8 3 .8 0 9 .1 0 1 .8 5 1 4 to 1 6
- 0 .5 5
800C)
- 0 .5 5
1200C)
30
800C)
17
1200C)
CALDE CAST
F 42
Chamotte Hydraulic
1 3 2 0 6 4 1 3 8 5 1 1 2 1 2 t o 1 4
- 0 .1 5
800C)
- 0 .1 5
1200C)
45
800C)
2 4
1200C)
CALDE CAST
F 6 0 CO
Lo w
Iron
chamotte
Hydraulic
1 6 2 0 6 5 9 3 4 0 .7 0 4 .5 0 2 .2 3 1 0 to 1 0 .4 0
- 0 .1 0
800C)
- 0 .1 0
1200C)
50
800C)
2 0
1200C)
CALDE CAST F 6 0 G 3
Lo w
Iron
chamotte
Hydraulic 1 5 8 0 4 6 0 3 0 0 .8 0 5 .7 0 2 .1 4 1 0 to 1 2
- 0 .1 0
800C)
- 0 .2 0
1200C)
50
800C)
35
1200C)
CALDE CAST
L M 7 0
High Alumina
ra w
materials
Hydraulic
1 6 5 0 6 7 0 2 6 0 .7 0 1 .90 2 .5 1 6 t o 6 .8 0
- 0 .0 4
800C)
- 0 .0 9
1200C)
30
800C)
32
1200C)
CALDE CAST
L W 1 1 6 C /G
Insulating Chamotte
Vermiculite
Hydraulic
1 1 6 0 4 2 5 3 9 1 0 .5 0 1 7 .5 0
1 .4 0 *
(gun)
added
a t t h e
nozzle
- 0 .2 5 ( g u n )
800C)
- 0 .8 0 ( g u n )
1000C)
10 (gun)
800C)
7 (gun)
1000C)
CALDE CAST
L W 1 3 0 C /G
Insulating
chamotte
Hydraulic
1 3 0 0 5 3 9 3 9 5 .5 0 1 2
1.20
cast)
3 0 to 3 5
cast)
- 0 .2 5 cast)
800C)
- 0 . 7 5 cast)
1200C)
6 .5 0 cast)
800C)
3 .5 0 cast)
1200C)
CALDE CAST L W 1 3 4 C /G
Insulating
chamotte
Hydraulic 1 3 4 0 5 3 9 4 0 2 .8 0 1 4 .5
1 .5 0 *
(gun)
added a t t h e nozzle
- 0 .3 0 ( g u n )
800C)
- 0 .8 5 ( g u n )
1200C)
9 (gun)
800C)
7 (gun)
1200C)
CALDE CAST
L W 1 3 4
C O C / G
Chamotte
Perlite
Hydraulic
1 3 4 0 5 4 2 4 6 1 8 .5 0
1 .2 5 *
(gun)
added
a t t h e
nozzle
- 0 .4 0 ( g u n )
800C)
- 1 .2 0 ( g u n )
1200C)
3.50 (gun)
800C)
2 .5 0 ( g u n )
1200C)
CALDE CAST
L W 1 5 4 CO
Light weight
aggregates
Hydraulic
1 5 4 0 5 8 5 0 .2 0 0 .2 0 1 4 1 .1 2 5 0 to 6 0
- 0 .2 5
800C)
- 0 .1 0
1200C)
3
800C)
4
1200C)
CALDE CAST L W M i x
1 2 4 C /G
Insulating Chamotte
Vermiculite
Hydraulic
1 1 4 0 4 2 4 4 2 9 .5 0 1 5 0 .9 4 4 5 to 4 9
- 0 .4 0 ( g u n )
800C)
- 0 .9 0 ( g u n )
1000C)
3 (gun)
800C)
2 .7 0 ( g u n )
1000C)
CALDE CAST M F 5 5 G 4
Lo w
Iron
chamotte
Hydraulic 1 4 5 0 4 5 4 3 8 0 .7 0 4 .8 2 .1 3 8 t o 9 .2
- 0 .2 5
800C)
- 0 .4 5
1200C)
1 1 0
800C)
75
1200C)
CALDE CAST
M W 1 3 8
Insulating
chamotte
Hydraulic
1 3 8 0 5 4 5 3 6 3 1 3 1 .4 3 2 0 to 2 4
- 0 .2 0
800C)
- 0 .5 0
1200C)
28
800C)
14
1200C)
CALDE CAST
M W 1 8 0 C O
Bubble
alumina
Hydraulic
1 8 0 0 5 9 6 0 .5 0 0 .2 0 3 1 .5 8 1 6 to 1 8
- 0 .2 0
800C)
- 0 .2 0
1200C)
8 .5 0
800C)
8
1200C)
CALDE CAST
M W 2 5 C / G
Insulating
chamotte
Hydraulic
1 3 4 0 4 4 6 3 6 3 1 2 1 .3 2 2 6 to 3 0
- 0 .2 0
800C)
- 0 .5 0
1200C)
10
800C)
6
1000C)
CALDE CAST
UT 9 9
Tabular Alumi na Hydraulic
1 8 0 0 6 9 9 0 .1 0 0 .1 0 0 .5 0 3 .2 3 4 t o 4 .4
- 0 .0 5
800C)
- 0 .1 0
1200C)
35
800C)
45
1200C)
CALDE CAST
X L 1 0 6 C /G
Vermiculite Hydraulic
106 0 3 22 41 9 17.5
0.73*
(gun)
added
a t t h e
nozzle
- 0 .7 0 ( g u n )
800C)
- 2 .1 0 ( g u n )
1000C)
1 2 0 ( g u n )
800C)
1 (gun)
1000C)
CALDE CAST
X L 1 4 0
Light weight
aggregates
Hydraulic
1 4 0 0 5 4 5 3 6 0 .9 0 1 6 0 .6 4 5 0 to 5 6
- 0 .0 5
800C)
- 0 .7 0
1200C)
2
800C)
1 .6 0
1200C)
CALDE
G U N F 4 0
Chamotte Hydraulic
1 3 0 0 6 3 9 4 5 2 .4 0 9 .2 0 2 .1 4 *
added
a t t h e
nozzle
- 0 .2 5
800C)
- 0 .7 0
1200C)
30
800C)
16
1200C)
CALDE
G U N F 6 0 G 3 L o w
Iron chamo tte Hydraulic
1 4 5 0 4 6 0 2 9 0 .7 0 8 .3 0 2 .5 5
added
a t t h e
nozzle
- 0 .2 0
800C)
- 0 .7 0
1200C)
60
800C)
45
1200C)
CALDE
G UN M W 1 4 8 CO HR
Insulating
chamotte
Hydraulic
1 4 8 0 3 5 4 3 5 0 .6 0 9 2 *
added
a t t h e
nozzle
- 0 .3 5
800C)
- 0 .5 0
1200C)
65
800C)
4 0
1200C)
CALDE
G UN X L 1 4 0 CO
Light weight
aggregates
Hydraulic
1 4 0 0 5 4 3 3 8 0 .7 0 1 5
0.98* added
a t t h e
nozzle
- 0 .1 5
800C)
- 0 .7 0
1200C)
5
800C)
4
1200C)
Ramming
CALDE PATCH PT 86 2CP
Tabular
Alumina
Chemical 1 6 5 0 2
8 7
6 .5 0 0 .2 0 3 .1 7 .3 t o 7 .9 binder)
- 0 .5 0
800C)
- 0 .6 5
1000C)
1 0 0
800C)
1 2 0
1000C)
CALDE PLAST C 9 0 A B Corundum Ceramic 1 7 5 0 6 9 0 8 0 .7 0 2 .9 5
- 1 .2 5
800C)
- 1 .5 5
1200C)
44
800C)
57
1200C)
CALDE PLAST
F 6 0 A B
High Alumina
ra w materials
Ceramic
1 6 5 0 6 6 0 3 4 1 .3 0 2 .4 5
- 1 .2 0
800C)
- 1 .6 0
1200C)
33
800C)
22
1200C)
CALDE STIX P B 8 5 C /G Bauxite Hydraulic 1 3 0 0 4 8 4 8 1 P2O5) 2 .3 0 2 .8 5 cast) 7 .6 t o 8 .4
- 0 . 3 0
cast)
800C)
- 0 . 6 5
cast)
1200C)
10 0
cast)
800C)
10 0
cast)
1200C)
* R e b o u n d i n c l u d e d
Monolithic concept solutions
fo r
Hydrocarbon Processing Industry
19
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AUSTRALIA
C a l d e r y s A u s t r a l i a P t y L t d
Ph.: +61 (0)2 427 10 800
a u s t r a l i a @ ca l d e r y s . c om
AUSTRIA
C a l d e r y s A u s t r i a G m b H
Ph.: +43 (0 )2236 6 77 090 0
a u s t r i a @ ca l d e r y s . c om
BELCIUM
C a l d e r y s B e l g i u m S A
Ph.: +32 (0)10 45 44 24
b e l g i um@ ca l d e r y s . c om
BULCARIA
C a l d e r y s A u s t r i a G m b H
Ph.: +3 59 (0)2 856 306 1
b u l g a r i a @ ca l d e r y s . c om
CHINA
C a l d e r y s J i a n g s u C o L t d
Ph.: +86 (0 )512 5699 1728
ch i n a @ ca l d e r y s . c om
CZECH REPuBLIC
C a l d e r y s C z e c h s r o
Ph.: +42 0 (0 )596 6 20 544
c z e ch - r e p ub l i c@ ca l d e r y s . c om
DENMARK
C a l d e r y s D a n m a r k A / S
Ph.: +45 (0)36 77 28 11
d e nma r k @ ca l d e r y s . c om
FINLAND
C a l d e r y s F i n l a n d O Y
Ph.: +35 8 (0 )9 854 506 0
f i n l a nd @ ca l d e r y s . c om
FRANCE
Ca lde rys F rance
Ph.: +33 (0)3 26 80 54 44
f rance@ca lde ry s . com
E x p o r t D e p a r t m e n t
Ph.: +33 (0)1 41 08 11 00
expor t -pa r i s@ca lde ry s . com
GERMANY
C a l d e r y s D e u t s c h l a n d
G m b H C o . O H G
Ph.: +4 9 (0)2631 8 604 0
g e rma ny @ ca l d e r y s . c om
HUNGARY
C a l d e r y s M a g y a r o r s z a g K f t
Ph.: +3 6 (0)1 268 035 0
hunga ry@ca lde ry s . com
iND iA
C a l d e r y s I n d i a
Ph.: +91 (0 )712 252 85 06
ind ia@ca lde ry s . com
iTALY
C a l d e r y s I t a l i a S r l
Ph.:
+39 053 691 29 11
i ta l y@ca lde ry s . com
JAPAN
C a l d e r y s J a p a n C o L t d
Ph.: +81 (0 )78 272 577 0
j a p a n@ ca l d e r y s . c om
KOREA
C a l d e r y s K o r e a Co L t d
Ph.: +82 (0 )2 420 5142 ~4
korea@ca lde ry s . com
MEXiCO
C a l d e r y s M e x i c o S A d e C V
Ph.: +52 (0)8 11 5 94 3 002
me x i c o@ ca l d e r y s . c om
NETHERLANDS
C a l d e r y s Th e N e t h e r l a n d s B V
Ph.: +31 (0)162 4 68 541
ne the r lands@ca lde ry s . com
POLAND
C a l d e r y s A u s t r i a G m b H
Ph.:
+48 (0)32 330 34 70
p o l a nd @ ca l d e r y s . c om
RUSSiA
C a l d e r y s O O O
Ph.:
7 (8) 812 640 76 66
rus s ia@ca lde ry s . com
SAUDi ARABiA
C a l d e r y s b r a n c h o f f i c e
Ph.: +9 66 (0)3 882 7714
saud i -a rab ia@ca lde ry s . com
SOUTH AFRiCA
C a l d e r y s S o u t h A f r i c a P t y L t d
Ph.: +2 7 (0)16 440 640 0
south-a f r i ca@ca lde ry s . com
SpAiN
C a l d e r y s I b er i c a R e f r a c t a r i o s
S A
Ph.: +34 (0)985 3 2 43 58
ibe r i ca@ca lde ry s . com
SWEDEN
C a l d e r y s N o r d i c A B
Ph.: +46 (0)31 54 09 00
s we d e n@ ca l d e r y s . c om
T A i w A N
C a l d e r y s T ai w a n C o L t d
Ph.: +8 86 (0)8 796 55 62
t a iwa n@ ca l d e r y s . c om
TURKEY
C a l d e r y s R e f r a k t e r S a n v e
T ic A S
Ph.: +90 (0)3 12 438 884 5
tu r k e y @ ca l d e r y s . c om
U A E
Ca lde rys F rance
Ph.: +971 4 8810 992
f r a n ce -me @ ca l d e r y s . c om
UNiTED KiNGDOM
C a l d e r y s U K L t d
Ph.: +44 ( 0)113 26 36 268
uk@ca lde ry s . com
UKRAiNE
C a l d e r y s U k r a i n e L L C
Ph.: +38 (0)62 387 10 01
uk ra ine@ca lde ry s . com
VENEZUELA
C a l d e r y s R e f r a c t a r i o s
V e n e z o l a n o s S A
Ph.: +58 ( 0)286 99 4 1211
venezue la@ca lde ry s . com
ViETNAM
C a l d e r y s T a iw a n C o L t d
Ph.: +84 (0)4 6 251 08 06
v i e t n a m@ ca l d e r y s . c om
w w w . c a l d e r y s . c o m
Performance yo u can t ru st
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