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    4541 / CHEMISTRY MODUL P3T ( TAHAP 2 )

    1. Sulphuric acid, H2SO4 is manufactured in industry through ...................................

    2. The rawmaterials used are , and ..

    3. This process consists of 3 stages // reactions.

    Step I To produce sulphur dioxide

    Explanation : Sulphur is burnt in air (oxygen) to produce sulphur dioxide gas

    Chemical equation : S + O2 SO2

    Step II To produce sulphur trioxide

    Explanation : ..............................................................................................................

    Chemical

    equation :......................................................................................................

    Step III To produce oleum

    Explanation : ...............................................................................................................

    Chemical equation : SO3 + H2SO4 H2S2O7

    Step IV To produce sulphuric acid

    Explanation : Oleum is diluted in water to produce sulphuric acid

    Chemical equation ......................................................................................................

    JPNT 2009 CHAPTER 9 : MANUFACTURED SUBSTANCES IN INDUSTRY

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    A. SULPHURIC ACID

    Suitable/optimum condition :

    Temperature : ......................... 0C

    Pressure : .................... atmCatalyst : .............................., V2O5

    Stage 1 Stage 2

    Stage 3

    sulphur oxygen water

    4

    (a) (b) (c)

    (d)Sulphuric acid

    Burns in air Temperature: ..............oC

    Pressure : ....... atm

    Catalyst : .....................

    Dilute in water

    Dissolves inconcentrated

    H2SO4

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    4541 / CHEMISTRY MODUL P3T ( TAHAP 2 )

    Complete the diagram below.

    1. An important use of sulphuric acid is in the production of fertilizers. Name thefertilizers produced and write the equations involved when sulphuric acid reacts with :

    (i) aqueous ammonia

    Name of fertilizer :

    ...

    Chemical equation :..

    (ii) potassium hydroxide

    Name of fertilizer :...

    Chemical equation :

    ..

    JPNT 2009 CHAPTER 9 : MANUFACTURED SUBSTANCES IN INDUSTRY

    174

    Uses of SulphuricAcid, H

    2SO

    4

    In industries :

    As an electrolyte in

    acumulatorpaints

    aartificial fibres

    ial fibres

    detergents fertilizers*

    Ammonium sulphate

    2NH3 + H2SO4 (NH4)2SO4

    Potassium sulphate

    2KOH + H2SO4 K2SO4 + 2H2O

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    4541 / CHEMISTRY MODUL P3T ( TAHAP 2 )

    Environmental Pollutionby Sulphur dioxide

    .

    Sulphur dioxide is a poisonous and acidic gas. This gas can cause ___________, _________ , shortness of breath and bronchitis.

    Sulphur dioxide gas dissolves in atmospheric water/water vapour/rain water to

    produce a mixture of sulphurous acid, H2SO3, and sulphuric acid, H2SO4. The

    presence of these acids in rain water results in acid rain.

    SO2 + H2O H2SO3

    2SO2 + O2 + 2H2O 2H2SO4

    JPNT 2009 CHAPTER 9 : MANUFACTURED SUBSTANCES IN INDUSTRY

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    corrodes concrete

    buildings

    Effects of Acid Rain

    to Environment

    lower the pH of water

    makes the soil acidic

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    4541 / CHEMISTRY MODUL P3T ( TAHAP 2 )

    Manufacture of ammonia in industries through Haber Process.

    Combines nitrogen gas with hydrogen gas with ratio 1 : 3, in suitable/optimum condition.

    Chemical equation :

    JPNT 2009 CHAPTER 9 : MANUFACTURED SUBSTANCES IN INDUSTRY

    176

    AMMONIA

    Condition :

    Temperature : 450 0C

    Pressure : 200 atm

    Catalyst : Iron/Ferum, Fe

    N2 + ............. 2NH3

    Uses of ammonia :

    (i) ..

    (ii) .

    (iii)

    (iv). To produce explosives

    (V) to prevent coagulation

    Manufacture of fertilizer

    As a raw material to

    produce nitric acid

    As an alkali to preventhecoagulation of latex

    B. AMMONIA AND ITS SALT

    H2

    gas

    +

    Properties of Ammonia :

    (i)............................................

    (ii)...........................................

    (iii)..........................................

    (iv)..............................................

    (v) give white fumes whenreacted with hydrogen chloridegas

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    4541 / CHEMISTRY MODUL P3T ( TAHAP 2 )

    The manufacture of nitrogenous fertilisers :

    (a) Ammonium nitrate

    Ammonia reacts with nitric acid through neutralization reaction to produce

    ammonium nitrate.

    Chemical equation : NH3 + HNO3 NH4NO3

    (b) Ammonium sulphate

    Ammonia reacts with .............................. through neutralization reaction to produce

    ammonium sulphate.

    Chemical equation : _____________________________________

    (c) Urea

    Ammonia reacts with carbon dioxide at a temperature of 200 0C and at pressure of

    200 atm to produce urea.

    2NH3 + CO2 (NH2)2CO + H2O

    Ammonium fertilizers :

    1. The effectiveness of ammonium fertilizers are determined by the percentage of nitrogen

    (by weight) present in them. The fertilizer with a higher percentage of nitrogen is more

    effective.

    The percentage ofnitrogen (by weight) can be calculated using the following formula

    Example :

    [ Relative atomic mass : H = 1 ; N = 14 ; O = 16 ; S = 32 ]

    Percentage of nitrogen (by weight) in ammonium sulphate, (NH4)2SO4

    = 2(14) 1002 [ 14 + 4(1) ] + 32 + 4(16)

    JPNT 2009 CHAPTER 9 : MANUFACTURED SUBSTANCES IN INDUSTRY

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    Mass of nitrogen

    Relative molecular mass of thefertilizer

    100 %

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    4541 / CHEMISTRY MODUL P3T ( TAHAP 2 )

    = 21.21 %

    Calculate the percentage of nitrogen by mass in the following compounds :[ Relative atomic mass : H = 1 ; N = 14 ; O = 16 ; S = 32 ]

    Fertiliser Formula Percentage of nitrogen (%)

    Ammonium nitrate NH4NO3

    Ammonium sulphate (NH4)2SO4

    Urea (NH4)2HPO4

    JPNT 2009 CHAPTER 9 : MANUFACTURED SUBSTANCES IN INDUSTRY

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    4541 / CHEMISTRY MODUL P3T ( TAHAP 2 )

    Definition :An alloy is a mixture oftwo or more elements with a certain fixed composition in whichthe major component is a metal.

    Properties and Uses of some common alloys :

    ALLOY COMPOSITION PROPERTIES USES

    Brass

    % of ..

    % of ..

    Bronze

    % of ..

    % of ..

    Duralumin % of ..

    . % of .. % of ..

    % of ..

    Pewter % of ..

    % of ..

    JPNT 2009 CHAPTER 9 : MANUFACTURED SUBSTANCES IN INDUSTRY

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    C. ALLOY

    The aim of makingalloys

    to increase the hardnessof the pure metal (makeit harder)

    ......................................

    .....................................

    .....................................

    ......................................

    .......................................

    ........... .(make it stronger)

    ......................................

    .....................................

    .....................................

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    4541 / CHEMISTRY MODUL P3T ( TAHAP 2 )

    ALLOY COMPOSITION PROPERTIES USES

    % of ..

    Stainless Steel % of ..

    % of ..

    % of ..

    Steel % of ..

    % of ..

    Bronze is an alloy consists of copper and tin. Explain why bronze is harder than copper.

    JPNT 2009 CHAPTER 9 : MANUFACTURED SUBSTANCES IN INDUSTRY

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    Draw the atoms

    arrangement

    Explain the atomsarrangement above

    Explain the atoms

    arrangement when

    forces is applied

    Pure metal / Copper Alloy / bronze

    The atoms ofthe same sizeare packed together in__________ manner, closelyand _____________. Thereare little spaces between theparticles.

    The presence of differentatom___________ distrupts the

    orderly arrangment of atoms in

    pure metal.

    When force is applied the atom

    layers __________________________________________

    When force is applied theatoms layers_______________ easily.

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    4541 / CHEMISTRY MODUL P3T ( TAHAP 2 )

    JPNT 2009 CHAPTER 9 : MANUFACTURED SUBSTANCES IN INDUSTRY

    Polymer Monomer Polymer Monomer Uses

    Carbohydrate glucose Polythene ethene Plastic bags

    Insulations forelectrical wiring

    Natural rubber isoprene Polypropene propene

    Piping

    Ropes

    FatFatty acid andglycerol

    PVC Chloroethene

    Water pipes

    Toys

    Protein amino acid Perspex Methyl methacrylate

    Safety glass

    Traffic signs

    TeryleneHexane-1,6-diolBenzene-1,4-dicarboxylic acid

    Clothing

    Sails

    Nylon

    Hexane-1,6-diamine

    Hexane-1,6-dioic acid

    Ropes

    Clothing

    181

    SYNTHETIC POLYMERS

    POLYMERS

    Definition : Polymers are...

    .......................................................................................

    .......................................................................................

    Types of

    polymers

    Naturally occurring

    polymersSynthetic

    polymers

    long-chain molecules formed by

    joining together monomers.

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    JPNT 2009 CHAPTER 9 : MANUFACTURED SUBSTANCES IN INDUSTRY

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    Effects of Improper Disposal of Synthetic Polymer

    Polymer are very stable and are not easily_____________ .

    Soil Pollution

    Plastic thrown on land fillup our living spaces

    Air Pollution

    Burning of syntheticpolymer such as PVC andplastic will produce.. gas

    _____________________________________

    _____________________________________

    _____________________________________

    _____________________________________

    Ways to dispose synthetic polymer

    Water Pollution

    Plastic will flow stop the

    flow of river water and

    drains that causes

    .

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    4541 / CHEMISTRY MODUL P3T ( TAHAP 2 )

    JPNT 2009 CHAPTER 9 : MANUFACTURED SUBSTANCES IN INDUSTRY

    CERAMIC

    Main component :

    .

    PROPERTIES

    1. Withstand high temperature anddo not melt easily (have a veryhigh melting point).

    2. .......................................................

    3. .......................................................

    4. .......................................................

    USES

    1. Clay pots, sealing surface of spaceshuttle.

    2. .........................................................

    3. ........................................................

    4. ........................................................

    Kaolin ( aluminosilicate)

    184

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    4541 / CHEMISTRY MODUL P3T ( TAHAP 2 )

    Component: Component: Component: Component: Component:

    Glassortransparent

    polymers

    Silver chloride,

    AgCl crystal

    Properties : Properties : Properties : Properties :

    Strong and

    light

    High tensile

    strength

    Easily

    coloured

    Low densityEasily

    moulded and

    shaped

    Not easily

    burnt.

    Properties :

    Uses : Uses :

    Bullet trains

    MRI

    Magnetic

    energy-storage

    systems

    Generators

    Uses : Uses : Uses :

    JPNT 2009 CHAPTER 9 : MANUFACTURED SUBSTANCES IN INDUSTRY

    185

    COMPOSITE MATERIALS

    Definition : Composite materialis.

    ..........................................................................................................

    Reinforced

    Concrete Superconductors Optic Fibres Fibre GlassPhotochromic

    Glass

    Concrete

    Steel rods MetalsMetals oxide

    Silica, SiO2

    Na2CO3CaO

    Glass fibrePlastic threads

    Very strongWithstand

    tensile forcesDo not rust

    Transparent

    Transparent

    Changes

    colour in

    response to

    sunlight

    Used in optic

    fibres for

    comunication

    water storage

    tanks

    boats hulls

    car panels

    making

    optical

    lenses

    carwindshields

    a structural material that is formed by

    combining two or more different subtances.

    F. COMPOSITE MATERIALS

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    4541 / CHEMISTRY MODUL P3T ( TAHAP 2 )

    Suhu Tekanan Mangkin

    A 450oC 1 atmosphere Vanadium(V) oxideB 550oC 2 atmosphere Vanadium(V) oxideC 550oC 3 atmosphere iron powder D 650oC 4 atmosphere iron powder

    Which pair of alloy and its composition is true ?[Pasangan aloi dengan komposisinya yang manakah benar ?]

    Alloy Composition[Aloi] [Komposisi]

    A Steel [Keluli] Iron, zinc [Besi, zink]

    B Bronze [Gangsa] Zinc, tin [Zink, stanum]

    C Brass [Loyang] Copper, zinc [Kuprum. Zink]

    D Pewter [Piuter] Tin, iron [Stanum, besi]

    Which statement explains why duralumin is harder than pure aluminium?[Pernyataan yang manakah menerangkan mengapa duralumin adalah lebih kerasdaripada aluminium tulen?]

    A Aluminium atoms form ionic bonds with copper atoms in duralumin.[Atom aluminium membentuk ikatan ionik dengan atom kuprum dalam duralumin.]

    B The copper atoms in duralumin are more reactive than aluminium atoms[Atom kuprumi dalam duralumin lebih reaktif daripada atom aluminium]

    C The arrangement of atoms in duralumin is less orderly compared those in purealuminium.

    [Susunan atom duralumin kurang teratur berbanding dengan aluminium tulen]

    6 Which of the following polymer is suitable for making water pipes?

    Antara polimer berikut, yang manakah sesuai bagi membuat paip air?

    A

    JPNT 2009 CHAPTER 9 : MANUFACTURED SUBSTANCES IN INDUSTRY

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    4541 / CHEMISTRY MODUL P3T ( TAHAP 2 )

    B

    C

    D

    7. Which of the following are true about the environment pollution by polymers?

    Antara berikut, yang manakah benar tentang pencemaran alam sekitar oleh polimer?

    I Polymers are toxic when they are converted to monomersPolimer adalah beracun apabila ianya ditukar kepada monomer

    II Polymers are not easily broken down by decomposersPolimer sukar dipecahkan oleh pengurai

    III Polymers stimulate the growth of algae in waterPolimer merangsang pertumbuhan alga dalam air

    IV Polymers release toxic gases when they are burntPolimer membebaskan gas beracun apabila ianya dibakar

    A I and II onlyB II and IV only

    C I, II and III only

    D I, II, III and IV

    8 Ceramic is made fromSeramik di buat dari

    A Silica, SiO2Silika oksida, SiO2

    B CementSimen

    JPNT 2009 CHAPTER 9 : MANUFACTURED SUBSTANCES IN INDUSTRY

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    4541 / CHEMISTRY MODUL P3T ( TAHAP 2 )

    C MarbleMarmar

    D Aluminosilicate hydrate Aluminosilikat terhidrat

    Which pair of composite material and its usage is true ? [Pasangan bahan komposit dan kegunaannya yang manakah benar ?]

    Composite materials Usage [Bahan Komposit] [Kegunaan]

    A Fibre glass To make water storage tanks[Gentian kaca] [Untuk membuat tangki air]

    B Fibre optics To make optical lenses[Gentian optic] [Untuk membuat cermin mata gelap]

    C Photochromic glass To make electrical cables

    [Kaca fotokromik] [Untuk membuat kabel elektrik]

    D Ceramic glass To make helmets[Seramik kaca] [Untuk membuat topi keledar]

    10 The uses of substance X;

    What is substances X?

    AB

    CD

    Nitric acidSulphuric acid

    AmmoniaAmmonium sulphate

    JPNT 2009 CHAPTER 9 : MANUFACTURED SUBSTANCES IN INDUSTRY

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    To clean metals.

    To produce detergents.

    To make paints.

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    4541 / CHEMISTRY MODUL P3T ( TAHAP 2 )

    (c) Give two uses of product Q in our everyday life.Berikan dua kegunaan hasil Q dalam kehidupan harian kita.

    .....................................................................................................

    .....................................................................................................[2 marks]

    2 Diagram 4 shows the steps involved in the industrial process in manufacturingammoniaRajah 4 menunjukkan langkah-langkah yang terlibat dalam industri pembuatanammonia

    DIAGRAM 4

    (a) Name this industrial processNamakan proses industri ini

    ..[ 1 mark]

    (b) State the pressure and the catalyst used in the reaction.Nyatakan tekanan dan mangkin yang digunakan dalam tindak balas ini

    ..[ 2 marks]

    (c) Write an equation for the reaction in the catalyst chamber.` Tuliskan satu persamaan tindak balas yang berlaku di dalam camber mangkin

    ..[ 2 marks]

    (d) State one use of ammoniaNyatakan satu kegunaan ammonia

    ..

    ..[ 2 marks]

    JPNT 2009 CHAPTER 9 : MANUFACTURED SUBSTANCES IN INDUSTRY

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    Nitrogen

    Hydrogen

    Compressed Catalystchamber

    Ammonia

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    4541 / CHEMISTRY MODUL P3T ( TAHAP 2 )

    3 The information below is about alloy.Maklumat berikut adalah tentang aloi.

    (a) Name the element added to copper to form brass.Namakan unsur yang dicampur dengan kuprum untuk membentuk loyang.

    ........................................................................................................................................[ 1 mark]

    (b) What is the type of particles in pure copper?

    Apakah jenis zarah yang terdapat dalam kuprum tulen ?

    ........................................................................................................................................[ 1 mark]

    . (c) Draw the arrangement of particles in pure copper and brass.Lukiskan gambar rajah susunan zarah-zarah yang terdapat dalam kuprum tulen dandalam loyang.

    (i) Pure copperKuprum tulen

    [ 1 mark](ii) Brass

    Loyang

    JPNT 2009 CHAPTER 9 : MANUFACTURED SUBSTANCES IN INDUSTRY

    192

    Brass and pewter are example of alloy.Loyang dan piuter ialah dua contoh aloi.Brass consists of mixture of copper and other element.Loyang terdiri daripada campuran kuprum dan unsur

    lain.Brass is harder than pure copper.

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    4541 / CHEMISTRY MODUL P3T ( TAHAP 2 )

    [ 2 mark]

    (d) Diagram 5.2 shows parts of a car made up of manufactured substances in industry.Rajah 5.2 menunjukkan bahagian sebuah kereta yang diperbuat daripada bahanbuatan dalam industri.

    (i) The car seat is covered with polyvinyl chloride, PVC a synthetic polymer. Name themonomer of polyvinyl chloride.Kerusi kereta di atas dibaluti dengan polivil klorida, PVC sejenis polimer sintetik.Namakan monomer bagi polivinil klorida.

    ....[1 mark]

    (ii) Explain how the usage of a synthetic polymers like PVC can give rise toenviromental pollution problem.Terangkan bagaimana penggunaan polimer sintetik sepertiPVC bolehmeningkatkan masalah pencemaran alam sekitar.

    ....

    ....[2 marks]

    JPNT 2009 CHAPTER 9 : MANUFACTURED SUBSTANCES IN INDUSTRY

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    PVC seat cover

    Alas kerusiPVCGlass windscreen

    Cerminkaca

    DIAGRAM /RAJAH5.2

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    4541 / CHEMISTRY MODUL P3T ( TAHAP 2 )

    ACTIVITY 3

    1. (a) Acid rain is one of the problem arises from the production of sulphuric acid.

    Hujan asid adalah salah satu kesan yang timbul daripada penghasilan asid sulfurik.

    (i) Name the chemical that contribute the most causing the acid rain.

    Namakan bahan kimia yang paling banyak menyebabkan hujan asid.

    (ii) Explain the environmental effects caused by acid rain.

    Jelaskan kesan persekitaran yang disebabkan oleh hujan asid.

    [5 marks]

    2. Diagram 1 shows a car. A few part of the car is made of manufactured substances inindustry.Rajah 1 menunjukkan sebuah kereta. Beberapa bahagian kereta diperbuat daripadabahan buatan industri.

    DIAGRAM / RAJAH1

    (a) The body car is made of alloy.Badan kereta diperbuat daripada sejenis aloi,

    (i) What is the meaning of alloy?Apakah yang dimaksudkan dengan aloi?

    (ii) Name the alloy used and state it composition.Namakan aloi yang digunakan dan nyatakan komposisinya.

    (iii) Explain why the alloy is used and not pure metal.Terangkan mengapa aloi tersebut digunakan dan bukannya logam tulen

    [5 marks]

    (b) Glass is another example of manufactured substances in industry.

    JPNT 2009 CHAPTER 9 : MANUFACTURED SUBSTANCES IN INDUSTRY

    194

    Body car

    Badan Kereta

    Tyre

    Tayar

    Window glass

    Cermin tingkap

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    4541 / CHEMISTRY MODUL P3T ( TAHAP 2 )

    (i) What is the major component of glass.

    (ii) Name four types of glass.

    [5 marks]

    END OF CHAPTER 9

    195