catalogue 2 final - global groupghc.in/pdf/global_tower_profile.pdf · bhimghanapur dc line against...

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TOWERS Redefining Towers... REGISTERED & CORPORATE OFFICE Global Towers Limited, 2" Floor, Global Vision, Electronic Sadan No II, M.I.D.C., TIC Industrial Area, Mahape, Navi Mumbai - 400710. Tel: 91-22-27684111 Fax: 91-22-27621901 PUNE PLANT Global Towers Limited, Gat No. 143, Mouje Dingrajwadi, Koregaon Bhima, Ialuka- Shirur, Dlstrlct- Pune 412 207 Tel: 91·2137·304951 Fax: 91·2137·252389 HYDERABAD PLANT Global Towers Plot No - 50/51, Road No -10, IDA, Phase I, Jeedimetla RR District, Hyderabad - 500055. Tel: 91-40-23196656 Fax: 91-40-23196655 Email: [email protected] us at: www.globallowers.in TOWERS Redefining Towers... Enterprise

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Page 1: Catalogue 2 FINAL - Global Groupghc.in/pdf/global_tower_profile.pdf · Bhimghanapur DC line against specification: ... Materials generally conform tothe following Indian Standards

G~BAL TOWERSRedefining Towers...

REGISTERED & CORPORATE OFFICEGlobal Towers Limited, 2" Floor, Global Vision, Electronic Sadan No • II, M.I.D.C., TIC Industrial Area,

Mahape, Navi Mumbai - 400710. Tel: 91-22-27684111 Fax: 91-22-27621901

PUNE PLANTGlobal Towers Limited, Gat No. 143, Mouje Dingrajwadi, Koregaon Bhima, Ialuka- Shirur, Dlstrlct- Pune 412 207

Tel: 91·2137·304951 • Fax: 91·2137·252389

HYDERABAD PLANTGlobal Towers Lim~ed, Plot No - 50/51, Road No -10, IDA, Phase I,Jeedimetla RR District, Hyderabad - 500055.

Tel: 91-40-23196656 Fax: 91-40-23196655Email: [email protected] • Vis~ us at: www.globallowers.in

G~BAL TOWERSRedefining Towers...

G~BALGroup Enterprise

Page 2: Catalogue 2 FINAL - Global Groupghc.in/pdf/global_tower_profile.pdf · Bhimghanapur DC line against specification: ... Materials generally conform tothe following Indian Standards

PERFORMANCE CERTIFICATES

mnnPERFORMANCE CERTIFICATE

(TO WHOM SO EVER IT MAY CONCERN)

This is to cert ify th at Mi s. Global Towers Limited have suppli ed us RTT189 Towers for our valuable custo mer MIS Ericsson India Pvt. Ltd.

Sr . P.O No Date Description NoofNo t ow e rs

Supplied

1 GTl/ PUR/ 1235 /335/05-06/004 04.04.05 RTT& GBT 165Towers

2 GTl/ PUR/1268/2038/05-06/301 27.10 .05 18 Meter 6RTT

3 GTl/ PUR/1268/2038/05-06/303 27.10.05 15 Meter 9RTT

4 GTl/ PUR/1 268/2038/05 -06 / 351 01.0 2.06 2 1 Meter 9RTT

The towers are found to be of excellent quality and the perform ance ofth is company has been satisfactory.

For GTL Limited

HARITSINH K. GOHILPresident

RoogimIRldOl'lat : GTl lm le<lGlroll IVlsiOr1 EN!<1 roncSa<l .~11 MOC TTC I",,".IrIIlI ~rta M.r.ope ~'''''IIIO'CeIi · oIOO 1 10 India rel.: .91 ·22·ZTI\l! ~F... : . 91·n 27e3 6000~ral. OllM:. : GTl I.Hrottd . 12 _ b/'ioonIl Cha...... . 211 tHI .loIarg Hal.m E.Ill,. "......... ·400031 ""'"'. T.I: .~ \.22.2262 6OCll FU· .91 -22·2l'l1 1 rOlXl _. Il'II"I"" C)m

ECl Engineering & Construction Company Limited.

PERFORMANCE CERTIFICATE(TO WHOM SO EVER IT MAY CONC ERN)

mnnPERFORMANCE CERTIFICATE

(TO WHOM SO EVER IT MAY CONCERN)

This is to cert ify th at M/ s. Global Towers Limited have supplied us GBT91 Towers for our valuable customer MI S Alrcel as per th eirrequirement .

Sr. P.O No Date Descr ipti on No ofNo to wers

Supplied

1 GT NE PUR,20 38 07-08 155 10.09 .07 GBT Towers 91

The towers are found to be of acceptable quali ty and the perfo rmanceof th is compa ny has been satis factory.

For GTL Li~ed

HARIT~OHILPre s ident

RfI~'!II.ItI:lO!lIC~ : I31ll.. il.dillobel~i.O;I" El.d~ S"1." I' MIOC ncl"1"'tiaJ ...... M' ~' i>f " .",Ml.'I'IIl.. · olI,l,JJ10 I"'h. T" :.~I·21·nMtllXXl Fa• •9l-22'27e.35000Cor1>otaIlO:1U 'GTlU"'I"" "Z ..IlImIab/'lCX:rllIClIImb.", 29 W.H Ma,~ 6d.n:lE,lot. "100IIII' ~OO~H Indo• . Til,:.1I1·22·22626000F.. : o\Il.22.l2611OOO_gl ....lId.oono

30/11/2007

GLOBAL TOWERS LIMITED - BOARD OF DIRECTORS

L-R

Mr. Kishor Kale - Executive Director (Technical &Operations)

Mr. Milind Naik - Managing Director

Mr. Santanu Choudhary - Executive Director (Finance)

Mr. Yatin Khanolkar - Executive Director (Business Development)

VISION, MISSION, OBJECTIVE & CORE VALUESThis is to certify that MIs. India Wireless Technology Limited. Hyderabad - SOO 055

have supplied 961 MT ofGI Transmission Tower Parts required for 220KV Ramappa­

Bhimghanapur DC line against specification: APT 36 / 2005 for AP TRANSCO.

S:N,r P.ONo Date Name of Project Description Qty supplied inMT

Ramappa -Oalvanised

1 5312005 18-12.2005 BhimghanapurTransmission 96 1220KV line forTower PartsAPTRANSCO

Thesupply performance of tile 0 1Tower Parts is found to besatisfactory.

For Ee l Engineering & Construction Co ltd

·~L<,------.~UJ(K.V.Rao) 12-/ ""/ 2 " '"

General Manager

AnshuCOlours. Plot No.70. 3rdFloor. Road No.1, JubileeHills. Hyderabad . SO':) 033. INDIA-• Phone : 040-65906396. &4506397. and 23552984 to87 Fax : 04Q..23552980

E·Ma il : [email protected]

TO WHOMSOEVER I T MAY CONCERN

"Th i s i s t o c e r-t. j fy that I n d i a n WirelessTechnology Ltd (IWTL) , Navi Mumbai hassupplied about 15 00 nal s of te lecom towersthrough Nokia Siemens Ne two r k s Pvt . Lt d.to BSNL against their r e qu i r e men t underPhase I V of CMTS proj eet BSNL . The towersare found to be of acceptable qual i ty an dthe p erformance o f this c omp a n y h a s beensatisfactory . tl

Your's sincerely

~DEEPAK DWIVEDINokia Siemens Networks I n d i a Pvt Lt d

Nokia SiemensNetworks

~..~~lll"" ,

N(lk ia Si9rl' (Ins Nelwork$ India PV1. Ud7th Floor, Tower A. Building No. ~ADlF Cytle, City,P hasll _ llI.Gl.rgaon-1 22002HiYYooa (! ndill~

P hone " 91 {124)450<4 000Fax +91( 124)4504999

2

Vision

Mission

Objective

Core Values

Attain number one position as a manufacturer & supplier of best in class QualityTelecom &Transmission Towers

Establish state ofthe art manufacturing facility for galvanized steel towers

Become amarket leader in Telecom &Transmission Towers

Foster aculture ofparticipation &innovation for employee growth and contribution

Follow high standards of business ethics for a strong corporate identity&brand equity

Get 30% share of Indian Tower Supply Market & 25% revenue from exports toWorld Market within next 3years

INNOVATION

CUSTOMER FOCUS

EXCELLENCE

RESPECT FOR PEOPLE

3

Page 3: Catalogue 2 FINAL - Global Groupghc.in/pdf/global_tower_profile.pdf · Bhimghanapur DC line against specification: ... Materials generally conform tothe following Indian Standards

The control of Production Tooling isthrough acareful selection of tool manufacturers who deliver varioustooling equipments required for the machines as per the drawings and specifications. Supply and control ofraw materials, consumables and tooling isdone through asmooth Supply Chain Management with minimumwastage from selected dedicated vendors.

VIEW OF MANUFACTURING AREA

MODERN FABRICATION SHOP

HYDRAULIC CUTIING MACHINE

NOTCHING MACHINE

MANUFACTURING CAPABILITY

The first unit of the company was started inHyderabad with an installed capacity of 500 MT permonth. On a plot of 21 Acres at Pune, themanufacturing set up at Pune has an installedcapacity of2500 MT per month for making Towerparts including Fabrication, Galvanizing, Inspectionand Testing, Bundling and Storage of FinishedGoods and storage ofRaw Material, Proto Assemblyyard and weigh bridge.

RADIAL DRILLING MACHINE

PUNCHING PRESS

4

MATERIALS & STANDARDSMaterials generally conform tothe following Indian Standards and Specifications (ISS)

Material Specifications ISS

MS And HT Materials IS 2062

Mass Of Zinc Coating IS 4759

Rolling & Culling Tolerance forIS 1852Hot Rolled Steel

Fabrication, Galvanizing, InspectionIS 802And Packing

Tensile Testing Of S1eel Products IS 1608

Testing Uniformity Of Coating Of Zinc IS 2633

Hot Dip Galvanizing Iron And Steel IS 2629

Hex Headed Bolts, Nuts & Step Bons IS 1363IS 1367For Transmission Towers IS 12427

Testing Of Step Bolts IS 1023BRectangular Cross Section Helical

IS 3063Coil Spring Washers

Plain Washers IS 2016

RAW MATERIAL & GALVANIZED STEEL

GALVANIZING SPECIFICATIONSGalvanized steel tower parts generally conform IS 4759: 1996

Minimum Value OrProduct Average Mass Of

Coating (GlSq M)

Fabricated Steel Articles 6105 mm thick and over

Under 5 mm but not less 460than 2 mm

Under 2 mm but not less 340than 1.2 mm

FINISHED GOODS YARD

GALVANIZING PLANT

The Galvanizing Plant holds Zinc in molten condition.The Galvanizing Plant is set up with the facilities likeheating degreasing solution with hot water, acid fumesuction for the pickling section of the pre-treatmentplant, heating the flux solution with hot water, drier toheat the charge before dipping it into the kettle andheating the dichromate solution. The acidic watercollected from the acid fume scrubber is reused forpreparation of pickling solution in the pre-treatmentplant. The spent acid is disposed off to the PollutionControl Board approved Hazardous WasteDisposal agency. ZINC PELLETS IN STOCK

5

Page 4: Catalogue 2 FINAL - Global Groupghc.in/pdf/global_tower_profile.pdf · Bhimghanapur DC line against specification: ... Materials generally conform tothe following Indian Standards

CARE FOR ENVIRONMENT MATERIAL HANDLING, PACKING & TRANSPORTATION

GALVANIZED FINISHED GOODS

STRAPING & BUNDLING

MATERIAL MOVEMENT

The Operations are set up with the philosophy of"supply offully completed towers". All Operating Systems are

designed for procurement of raw materials, manufacture, galvanizing, bundling and supply of completed

towers.

While all the requirements for the manufacture oftowers are being met with by the Plant, theEnvironmental aspects are also taken care of. ThePlant has softening plant for water to be used in theplant, RO plant for water purification, EffluentTreatment Plant for the acidic water in the GalvanizingPlant and the Sewage Water Treatment Plant. Thewater treated through the ETP is used in the utilitiesand sewage water is treated by the STP for use inGardening. The sludge of the ETP is also sent totheHazardous Waste Disposal agency for ensuringenvironmentally safe disposal of the wastes sogenerated.

FINSISHED GALVANIZED PRODUCT

ETP & STP PLANT

SUPPLIER OF QUALITY TOWERS

Towers manufactured by us undergo mechanical &chemical tests in-house using the latest calibrated testing& measuring equipments as per the relevant standards ensuring complete adherence tothe specifications.The towers are fabricated in conformance with IS 802 Part II and Galvanizing isdone in conformance with IS2629 and IS 4759. The in-house testing facilities include Universal Testing Machineforthe mechanical testingofthe raw material, ImpactTesting Machine and Hardness Tester.

GALVANIZING IN PROGRESS

MECHANICAL TESTING LABORATORY CHEMICAL TESTING LABORATORY FINISHED GOODS YARD WEIGH BRIDGE

6 7

Page 5: Catalogue 2 FINAL - Global Groupghc.in/pdf/global_tower_profile.pdf · Bhimghanapur DC line against specification: ... Materials generally conform tothe following Indian Standards

ERECTION &PAINTING OF TOWERS

Erection &painting ofangular telecom towers is carried out under direct supervision deploying dedicatedteams. The process comprises unloading & segregation. Stub, cleats & plates are fixed on the grounded legmember, erection of members & bracing, tower erection, ladder, cable tray assembly, antenna mounting,tightening of bolts and nuts, quality checks for erected towers &painting.

50M/170KMPH PROTOTYPE TOWER ASSEMBLED FOR VODAFONE

SERVICES

Global Towers Limited provides complete support for Engineering, Procurement & ConstructionManagement. Our experienced and skilled professionals comprising of Project Managers & Site Engineersdeliver on time &high quality services.

PROTOTYPE TOWER ASSEMBLY

Towers are manufactured as per the Approved Drawings, Bill of Materials and Shop Floor Sketches.Prototype Tower Assembly is done for each type of tower, leg and body extensions and offered forinspection and acceptance. If necessary, correction or modification of drawings to include as builtimprovements are integrated. Proto corrected drawings are resubmitted for final approval. Mass productionis taken up only after receiving the approval for proto type structures.

TYPICAL GBT INSTALLATION

PLACEMENT & STACKINGLOADING WITH CRANES

PRODUCTS

Global Towers has expertise in manufacturing &supplying angular lattice type towers. It caters to therequirements of Telecom &Transmission sectors.

We deliver Ground Based Towers that are self­supporting type and erected on the ground and RoofTop Towers that are mounted on the building. Towersare designed to act as cantilever trusses to sustainwind and seismic loads.

LOADING OF TOWERS M capable of withstanding wind speed of 160 Kmph I 170 Kmph I 180 Kmph I 200 Kmph I 220Kmph I Or as may be required.

3. GBT Narrow Based Towers of heights 20, 30, 40, 50, 60 metres

4. Roof Top Towers ofheights 9,12,15,18,21,24,27 &30 M

5. 400,220, 132 KV SIC, D/C, M/C, River Crossing &Special Transmission Towers

6. Switchyard &Gantry structures

7. Hardware comprising Nuts &Bolts, Foundation Bolts, Washers, etc

8. Accessories & Add-Ons for telecom towers like MW & GSM Antenna Mounts, Cable Trays,Pendulum Supports, Aviation Obstruction Lanterns, Lightning Arrestors, etc

Towers of self-supporting type are generally heavierthan the roof top towers. They are used in the fieldsmost commonly. Television, Microwave, PowerTransmission & Lighting Masts are a few of thecommon applications ofself-supporting towers.

Tower cross sections vary from square, rectangular ortriangular depending on the application & designsuitability on case-to-case basis. Telecom towersgenerally conform to the design criteria specified in BSNL generic requirements (GR) or as per the individualclient needs.

Transmission towers are manufactured as per the specifications, drawings & data sheets provided by endusers like PGCIL, Electricity Boards, Independent Power Producers, etc.

Towers &other structures manufactured &supplied by us fall under the following categories

1. Ground Based Towers manufactured from mild steel sections and of heights 20, 30, 40, 50, 60 M,capable of withstanding wind speed of160 Kmph 1170 Kmph1180 Kmph I200 Kmph1220 Kmph IOr as may be required.

2. Ground Based Hybrid Towers manufactured from mild steel & high tensile steel sectionshaving tubular I angular leg members &angle leg &bracing members of heights 20, 30, 40, 50, 60

8 9

Page 6: Catalogue 2 FINAL - Global Groupghc.in/pdf/global_tower_profile.pdf · Bhimghanapur DC line against specification: ... Materials generally conform tothe following Indian Standards

I-ERoe~bile

leading Through Innovation

t:,ME"WE ARE PLEASED WITH

FACILITIES SHOWN

TO US. WE HOPE THAT THE

FACTORY WILL

START TO WORK IN FULL

SWING & LOOK

FORWARD TO OUR

ASSOCIATION

CTO. Spice Nepal Pvt. Ltd

"ENVIRONMENT AWARENESS

IS HIGH. ATTENTION TO

DETAIL IS GOOD. OVERALL

VERY GOOD IMPRESSION

OF THE FACTORY LAYOUT

AND CONTROLS."

"I HAVE VISITED THE

FACTORY IWTL IN CONNECTION

OF 60 MTR 170 KMPH MW

HUTCH TOWER, FOUND

FABRICATION/ GALVANIZING

SHOPS ARE RUNNING IN TOTAL

ENGINEERING CONCEPT.

I HAVE VISITED ABOUT 25

FACTORIES IN INDIA & FOUND

PARTICULARLY THIS GALVAZING

SHOP IS WORKING WITHOUT

POLLUTION. IT KEEPS

ENVIORNMENT QUITE

HEALTHY & THEREBY WORKS."

POWER TRANSMISSION

CONSULTANT

"A VERY NEAT, CLEAN AND

ORGANISED PLANT. A LOT OF

ATTENTION HAS BEEN GIVEN TO

PLANNING AND ENVIRONMENTAL

SAFETY. I AM SURE THEY WILL

KEEP UP THE GOOD WORK AND

KEEP ON ADDING TO THE

EXISTING FACILITY.

I WISH ALL THE MEMBERS OF

GLOBAL TOWERS TEAM 'GOOD LUCK'

FOR NOW AND FUTURE".

"EXCELLENT, YOUR PLANTWILL RUN WELL, I HOPE."

mnn1ff'RA&T1WCTURE

_m5@65&*,1-

"THIS VISIT TO FACTORY SITE

COMPLETELY CHANGED MY

PERCEPTION OF A TOWER FACTORY.

IT'S MORE LIKE A DREAM COME TRUE.

THE LAYOUT, OVERALL GET UP, THE

VARIOUS PLANTS CLEARLY INDICATE

THE ENORMOUS & METICULOUS

PLANNING, DEDICATION & HARDWORK

PUT INTO THIS PROJECT. I

CONGRATULATE MILIND & HIS TEAM

ALL THE BEST & GOOD LUCK.

I AM SURE THIS COMPANY WILL BE

THE NO.1 IN THE COUNTRY.

WISH YOU ALL THE BEST."

"FANTASTIC FACILITY.

PROUD TO BE PART

OF VIBRANT

WORK CULTURE."

MS Zinc Co., Ltd.JAPAN

"VERY IMPESSIVE FACTORY.

WE HEARD A LOT

ABOUT YOUR

GALVANISHING PLANT AND

HOPE IT TURNS OUT

QUALITY PRODUCTS,

DEFINITELY LOOKING

FORWARD TO DO

BUSINESS WITH YOU".

"EXTREMELY WELL PLANNED

AND ORGANISED WORK

PROCESS FLOW. THIS IS EXTREMELY

KNOWLEDGABLE ABOUT THE

VARIOUS ASPECTS OF THIS

BUSINESS. A LOT OF FOCUSED

THOUGHT AND ENERGY HAS

GONE INTO THIS SETUP AND

I FEEL THAT THERE IS

VERY BRIGHT FUTURE".

ERICSSON lIETAKINGYOU FORWARD

mnn-

"THE FACTORY SHOP FLOORS ARE

VERY SYSTEMATICALLYARRANGED

ACCORDING TO THE PROCESS.

GALVANIZING AREA IS

VERY MUCH METHODOLOGICALLY

ARRANGED. GROUPING AND PACKING

IS VERY SYSTEMATICALLY DONE TO

AVOID MISTAKES. OVERALL IS

EXCELLENT."

"FOUND LOT OF PLEASANT SURPRISESDURING THIS VISIT TO GLOBAL TOWERS

LIMITED: NICELY PLANNED LAYOUT,ASTHETICALLY APPEALING GALVANIZINGFACILITY VERY GOOD ENVIRONMENT FOR

STAFF & WORKERS, ENGINEERINGCONCEPTS IMPLEMENTED IN SEVERAL

AREAS, WHICH OTHERWISE AREOVERLOOKED E.G. OPTIMAL USE OF

WATER. TEAM DRIVEN BYMr. MILIND NAIK & Mr. KISHOR KALEHAS

REALISED THEIR DREAM OF TOWERMANUFACTURING IN PROFESSIONAL

MANNER, I CONGRATULATE TEAMGLOBAL TOWERS & WISH ALL THE BEST

FOR THEIR SIGNIFICANT GROWTH."

mnnINFRASTRUCTURE

-s.!@¥¥¥,,-

ESSAR.

vodafone

" TO MY SURPRISE HAVE NEVEREXPECTED ANY FABRICATION UNIT WILL

HAVE SUCH A NICE SETUP.PROFESSIONAL APPROACH TOWARDS

EACH FLOW OFACTIVITY. THIS IS THE WAY OF SHOWINGIMAGE OF ANY INDUSTRY APART FROM

BUSINESS POTENTIAL. PROVED TOEXPRESS ABOUT EMPLOYEE HEALTH &SAFETY. STILL INDIA IS FAR TO MATCH

SID OF EUROPE. YOU NEED TO GIVESOME MORE ATTENTION ON SAFETY.

WITH QUALITY & QUANTITYCOMMITMENT FOR

CUSTOMERS I AM SURE THIS COMPANYWILL PROVE ONE OF THE BEST IN

TELECOM INDUSTRY."

"GOOD PLANT. SEEN LOT

OF CONCERN ABOUT

ENVIRONMENTAL,

QUALITY ASPECTS.

VERY GOOD TO SEE THAT.

THE MODUS OPERANDI

AND

THE LAYOUT IS GOOD"

CUSTOMER FEEDBACK

r

ERECTION OF TOWER IN PROGRESS

Global Towers provides ongoing painting services for Towers. Towers being high rise structures are always tobe made visible to Pilots during daylight hours. Since all outdoor paints deteriorate with time, Towers need tobe repainted when the color changes noticeably or its effectiveness is reduced by scaling, oxidation, chipping,or layers of industrial contamination.

Our services for coloring or using suitable markers for the towers enable the towers to standout from adistance. Alternate sections of aviation orange and aviation white paints are used to provide maximumvisibility of an obstruction.

TOWER ERECTION SERVICES

The factory supplies tower structural materials & components that are duly identified in the packing list,marked section wise, bundled &packed. On receipt at site all the materials are inspected &proper stacking isdone for easy traceability of all the tower parts. The tower is erected at the location designated by the client, asper the approved engineering & erection drawings. The process ensures a zero defects tower site, withminimum or no damage or injury to the steel &galvanized surface, for on time erection ofthe tower.

Steps involved inmanaging aTower site:• Obtain correct site location & address• Ensure completion of the foundation / civil works & curing by client• Receipt, unloading and segregation oftower parts at site• Stub fitting, cleats and plates are fixed on the grounded leg member.• Erection of members and bracings• Tower erection• Ladder & cable tray assembly, antenna mounting• Tightening ofbolts and nuts• Q. C. for erection work with client• Painting• Handing over ofthe tower after the Verticality Check is completed• Receipt ofWork Completion Certificate

PAINTING SERVICES FOR TOWERS

10 11