catalogue 2 final - global groupghc.in/pdf/global_tower_profile.pdf · bhimghanapur dc line against...
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G~BAL TOWERSRedefining Towers...
REGISTERED & CORPORATE OFFICEGlobal Towers Limited, 2" Floor, Global Vision, Electronic Sadan No • II, M.I.D.C., TIC Industrial Area,
Mahape, Navi Mumbai - 400710. Tel: 91-22-27684111 Fax: 91-22-27621901
PUNE PLANTGlobal Towers Limited, Gat No. 143, Mouje Dingrajwadi, Koregaon Bhima, Ialuka- Shirur, Dlstrlct- Pune 412 207
Tel: 91·2137·304951 • Fax: 91·2137·252389
HYDERABAD PLANTGlobal Towers Lim~ed, Plot No - 50/51, Road No -10, IDA, Phase I,Jeedimetla RR District, Hyderabad - 500055.
Tel: 91-40-23196656 Fax: 91-40-23196655Email: [email protected] • Vis~ us at: www.globallowers.in
G~BAL TOWERSRedefining Towers...
G~BALGroup Enterprise
PERFORMANCE CERTIFICATES
mnnPERFORMANCE CERTIFICATE
(TO WHOM SO EVER IT MAY CONCERN)
This is to cert ify th at Mi s. Global Towers Limited have suppli ed us RTT189 Towers for our valuable custo mer MIS Ericsson India Pvt. Ltd.
Sr . P.O No Date Description NoofNo t ow e rs
Supplied
1 GTl/ PUR/ 1235 /335/05-06/004 04.04.05 RTT& GBT 165Towers
2 GTl/ PUR/1268/2038/05-06/301 27.10 .05 18 Meter 6RTT
3 GTl/ PUR/1268/2038/05-06/303 27.10.05 15 Meter 9RTT
4 GTl/ PUR/1 268/2038/05 -06 / 351 01.0 2.06 2 1 Meter 9RTT
The towers are found to be of excellent quality and the perform ance ofth is company has been satisfactory.
For GTL Limited
HARITSINH K. GOHILPresident
RoogimIRldOl'lat : GTl lm le<lGlroll IVlsiOr1 EN!<1 roncSa<l .~11 MOC TTC I",,".IrIIlI ~rta M.r.ope ~'''''IIIO'CeIi · oIOO 1 10 India rel.: .91 ·22·ZTI\l! ~F... : . 91·n 27e3 6000~ral. OllM:. : GTl I.Hrottd . 12 _ b/'ioonIl Cha...... . 211 tHI .loIarg Hal.m E.Ill,. "......... ·400031 ""'"'. T.I: .~ \.22.2262 6OCll FU· .91 -22·2l'l1 1 rOlXl _. Il'II"I"" C)m
ECl Engineering & Construction Company Limited.
PERFORMANCE CERTIFICATE(TO WHOM SO EVER IT MAY CONC ERN)
mnnPERFORMANCE CERTIFICATE
(TO WHOM SO EVER IT MAY CONCERN)
This is to cert ify th at M/ s. Global Towers Limited have supplied us GBT91 Towers for our valuable customer MI S Alrcel as per th eirrequirement .
Sr. P.O No Date Descr ipti on No ofNo to wers
Supplied
1 GT NE PUR,20 38 07-08 155 10.09 .07 GBT Towers 91
The towers are found to be of acceptable quali ty and the perfo rmanceof th is compa ny has been satis factory.
For GTL Li~ed
HARIT~OHILPre s ident
RfI~'!II.ItI:lO!lIC~ : I31ll.. il.dillobel~i.O;I" El.d~ S"1." I' MIOC ncl"1"'tiaJ ...... M' ~' i>f " .",Ml.'I'IIl.. · olI,l,JJ10 I"'h. T" :.~I·21·nMtllXXl Fa• •9l-22'27e.35000Cor1>otaIlO:1U 'GTlU"'I"" "Z ..IlImIab/'lCX:rllIClIImb.", 29 W.H Ma,~ 6d.n:lE,lot. "100IIII' ~OO~H Indo• . Til,:.1I1·22·22626000F.. : o\Il.22.l2611OOO_gl ....lId.oono
30/11/2007
GLOBAL TOWERS LIMITED - BOARD OF DIRECTORS
L-R
Mr. Kishor Kale - Executive Director (Technical &Operations)
Mr. Milind Naik - Managing Director
Mr. Santanu Choudhary - Executive Director (Finance)
Mr. Yatin Khanolkar - Executive Director (Business Development)
VISION, MISSION, OBJECTIVE & CORE VALUESThis is to certify that MIs. India Wireless Technology Limited. Hyderabad - SOO 055
have supplied 961 MT ofGI Transmission Tower Parts required for 220KV Ramappa
Bhimghanapur DC line against specification: APT 36 / 2005 for AP TRANSCO.
S:N,r P.ONo Date Name of Project Description Qty supplied inMT
Ramappa -Oalvanised
1 5312005 18-12.2005 BhimghanapurTransmission 96 1220KV line forTower PartsAPTRANSCO
Thesupply performance of tile 0 1Tower Parts is found to besatisfactory.
For Ee l Engineering & Construction Co ltd
·~L<,------.~UJ(K.V.Rao) 12-/ ""/ 2 " '"
General Manager
AnshuCOlours. Plot No.70. 3rdFloor. Road No.1, JubileeHills. Hyderabad . SO':) 033. INDIA-• Phone : 040-65906396. &4506397. and 23552984 to87 Fax : 04Q..23552980
E·Ma il : [email protected]
TO WHOMSOEVER I T MAY CONCERN
"Th i s i s t o c e r-t. j fy that I n d i a n WirelessTechnology Ltd (IWTL) , Navi Mumbai hassupplied about 15 00 nal s of te lecom towersthrough Nokia Siemens Ne two r k s Pvt . Lt d.to BSNL against their r e qu i r e men t underPhase I V of CMTS proj eet BSNL . The towersare found to be of acceptable qual i ty an dthe p erformance o f this c omp a n y h a s beensatisfactory . tl
Your's sincerely
~DEEPAK DWIVEDINokia Siemens Networks I n d i a Pvt Lt d
Nokia SiemensNetworks
~..~~lll"" ,
N(lk ia Si9rl' (Ins Nelwork$ India PV1. Ud7th Floor, Tower A. Building No. ~ADlF Cytle, City,P hasll _ llI.Gl.rgaon-1 22002HiYYooa (! ndill~
P hone " 91 {124)450<4 000Fax +91( 124)4504999
2
Vision
Mission
Objective
Core Values
Attain number one position as a manufacturer & supplier of best in class QualityTelecom &Transmission Towers
Establish state ofthe art manufacturing facility for galvanized steel towers
Become amarket leader in Telecom &Transmission Towers
Foster aculture ofparticipation &innovation for employee growth and contribution
Follow high standards of business ethics for a strong corporate identity&brand equity
Get 30% share of Indian Tower Supply Market & 25% revenue from exports toWorld Market within next 3years
INNOVATION
CUSTOMER FOCUS
EXCELLENCE
RESPECT FOR PEOPLE
3
The control of Production Tooling isthrough acareful selection of tool manufacturers who deliver varioustooling equipments required for the machines as per the drawings and specifications. Supply and control ofraw materials, consumables and tooling isdone through asmooth Supply Chain Management with minimumwastage from selected dedicated vendors.
VIEW OF MANUFACTURING AREA
MODERN FABRICATION SHOP
HYDRAULIC CUTIING MACHINE
NOTCHING MACHINE
MANUFACTURING CAPABILITY
The first unit of the company was started inHyderabad with an installed capacity of 500 MT permonth. On a plot of 21 Acres at Pune, themanufacturing set up at Pune has an installedcapacity of2500 MT per month for making Towerparts including Fabrication, Galvanizing, Inspectionand Testing, Bundling and Storage of FinishedGoods and storage ofRaw Material, Proto Assemblyyard and weigh bridge.
RADIAL DRILLING MACHINE
PUNCHING PRESS
4
MATERIALS & STANDARDSMaterials generally conform tothe following Indian Standards and Specifications (ISS)
Material Specifications ISS
MS And HT Materials IS 2062
Mass Of Zinc Coating IS 4759
Rolling & Culling Tolerance forIS 1852Hot Rolled Steel
Fabrication, Galvanizing, InspectionIS 802And Packing
Tensile Testing Of S1eel Products IS 1608
Testing Uniformity Of Coating Of Zinc IS 2633
Hot Dip Galvanizing Iron And Steel IS 2629
Hex Headed Bolts, Nuts & Step Bons IS 1363IS 1367For Transmission Towers IS 12427
Testing Of Step Bolts IS 1023BRectangular Cross Section Helical
IS 3063Coil Spring Washers
Plain Washers IS 2016
RAW MATERIAL & GALVANIZED STEEL
GALVANIZING SPECIFICATIONSGalvanized steel tower parts generally conform IS 4759: 1996
Minimum Value OrProduct Average Mass Of
Coating (GlSq M)
Fabricated Steel Articles 6105 mm thick and over
Under 5 mm but not less 460than 2 mm
Under 2 mm but not less 340than 1.2 mm
FINISHED GOODS YARD
GALVANIZING PLANT
The Galvanizing Plant holds Zinc in molten condition.The Galvanizing Plant is set up with the facilities likeheating degreasing solution with hot water, acid fumesuction for the pickling section of the pre-treatmentplant, heating the flux solution with hot water, drier toheat the charge before dipping it into the kettle andheating the dichromate solution. The acidic watercollected from the acid fume scrubber is reused forpreparation of pickling solution in the pre-treatmentplant. The spent acid is disposed off to the PollutionControl Board approved Hazardous WasteDisposal agency. ZINC PELLETS IN STOCK
5
CARE FOR ENVIRONMENT MATERIAL HANDLING, PACKING & TRANSPORTATION
GALVANIZED FINISHED GOODS
STRAPING & BUNDLING
MATERIAL MOVEMENT
The Operations are set up with the philosophy of"supply offully completed towers". All Operating Systems are
designed for procurement of raw materials, manufacture, galvanizing, bundling and supply of completed
towers.
While all the requirements for the manufacture oftowers are being met with by the Plant, theEnvironmental aspects are also taken care of. ThePlant has softening plant for water to be used in theplant, RO plant for water purification, EffluentTreatment Plant for the acidic water in the GalvanizingPlant and the Sewage Water Treatment Plant. Thewater treated through the ETP is used in the utilitiesand sewage water is treated by the STP for use inGardening. The sludge of the ETP is also sent totheHazardous Waste Disposal agency for ensuringenvironmentally safe disposal of the wastes sogenerated.
FINSISHED GALVANIZED PRODUCT
ETP & STP PLANT
SUPPLIER OF QUALITY TOWERS
Towers manufactured by us undergo mechanical &chemical tests in-house using the latest calibrated testing& measuring equipments as per the relevant standards ensuring complete adherence tothe specifications.The towers are fabricated in conformance with IS 802 Part II and Galvanizing isdone in conformance with IS2629 and IS 4759. The in-house testing facilities include Universal Testing Machineforthe mechanical testingofthe raw material, ImpactTesting Machine and Hardness Tester.
GALVANIZING IN PROGRESS
MECHANICAL TESTING LABORATORY CHEMICAL TESTING LABORATORY FINISHED GOODS YARD WEIGH BRIDGE
6 7
ERECTION &PAINTING OF TOWERS
Erection &painting ofangular telecom towers is carried out under direct supervision deploying dedicatedteams. The process comprises unloading & segregation. Stub, cleats & plates are fixed on the grounded legmember, erection of members & bracing, tower erection, ladder, cable tray assembly, antenna mounting,tightening of bolts and nuts, quality checks for erected towers &painting.
50M/170KMPH PROTOTYPE TOWER ASSEMBLED FOR VODAFONE
SERVICES
Global Towers Limited provides complete support for Engineering, Procurement & ConstructionManagement. Our experienced and skilled professionals comprising of Project Managers & Site Engineersdeliver on time &high quality services.
PROTOTYPE TOWER ASSEMBLY
Towers are manufactured as per the Approved Drawings, Bill of Materials and Shop Floor Sketches.Prototype Tower Assembly is done for each type of tower, leg and body extensions and offered forinspection and acceptance. If necessary, correction or modification of drawings to include as builtimprovements are integrated. Proto corrected drawings are resubmitted for final approval. Mass productionis taken up only after receiving the approval for proto type structures.
TYPICAL GBT INSTALLATION
PLACEMENT & STACKINGLOADING WITH CRANES
PRODUCTS
Global Towers has expertise in manufacturing &supplying angular lattice type towers. It caters to therequirements of Telecom &Transmission sectors.
We deliver Ground Based Towers that are selfsupporting type and erected on the ground and RoofTop Towers that are mounted on the building. Towersare designed to act as cantilever trusses to sustainwind and seismic loads.
LOADING OF TOWERS M capable of withstanding wind speed of 160 Kmph I 170 Kmph I 180 Kmph I 200 Kmph I 220Kmph I Or as may be required.
3. GBT Narrow Based Towers of heights 20, 30, 40, 50, 60 metres
4. Roof Top Towers ofheights 9,12,15,18,21,24,27 &30 M
5. 400,220, 132 KV SIC, D/C, M/C, River Crossing &Special Transmission Towers
6. Switchyard &Gantry structures
7. Hardware comprising Nuts &Bolts, Foundation Bolts, Washers, etc
8. Accessories & Add-Ons for telecom towers like MW & GSM Antenna Mounts, Cable Trays,Pendulum Supports, Aviation Obstruction Lanterns, Lightning Arrestors, etc
Towers of self-supporting type are generally heavierthan the roof top towers. They are used in the fieldsmost commonly. Television, Microwave, PowerTransmission & Lighting Masts are a few of thecommon applications ofself-supporting towers.
Tower cross sections vary from square, rectangular ortriangular depending on the application & designsuitability on case-to-case basis. Telecom towersgenerally conform to the design criteria specified in BSNL generic requirements (GR) or as per the individualclient needs.
Transmission towers are manufactured as per the specifications, drawings & data sheets provided by endusers like PGCIL, Electricity Boards, Independent Power Producers, etc.
Towers &other structures manufactured &supplied by us fall under the following categories
1. Ground Based Towers manufactured from mild steel sections and of heights 20, 30, 40, 50, 60 M,capable of withstanding wind speed of160 Kmph 1170 Kmph1180 Kmph I200 Kmph1220 Kmph IOr as may be required.
2. Ground Based Hybrid Towers manufactured from mild steel & high tensile steel sectionshaving tubular I angular leg members &angle leg &bracing members of heights 20, 30, 40, 50, 60
8 9
I-ERoe~bile
leading Through Innovation
t:,ME"WE ARE PLEASED WITH
FACILITIES SHOWN
TO US. WE HOPE THAT THE
FACTORY WILL
START TO WORK IN FULL
SWING & LOOK
FORWARD TO OUR
ASSOCIATION
CTO. Spice Nepal Pvt. Ltd
"ENVIRONMENT AWARENESS
IS HIGH. ATTENTION TO
DETAIL IS GOOD. OVERALL
VERY GOOD IMPRESSION
OF THE FACTORY LAYOUT
AND CONTROLS."
"I HAVE VISITED THE
FACTORY IWTL IN CONNECTION
OF 60 MTR 170 KMPH MW
HUTCH TOWER, FOUND
FABRICATION/ GALVANIZING
SHOPS ARE RUNNING IN TOTAL
ENGINEERING CONCEPT.
I HAVE VISITED ABOUT 25
FACTORIES IN INDIA & FOUND
PARTICULARLY THIS GALVAZING
SHOP IS WORKING WITHOUT
POLLUTION. IT KEEPS
ENVIORNMENT QUITE
HEALTHY & THEREBY WORKS."
POWER TRANSMISSION
CONSULTANT
"A VERY NEAT, CLEAN AND
ORGANISED PLANT. A LOT OF
ATTENTION HAS BEEN GIVEN TO
PLANNING AND ENVIRONMENTAL
SAFETY. I AM SURE THEY WILL
KEEP UP THE GOOD WORK AND
KEEP ON ADDING TO THE
EXISTING FACILITY.
I WISH ALL THE MEMBERS OF
GLOBAL TOWERS TEAM 'GOOD LUCK'
FOR NOW AND FUTURE".
"EXCELLENT, YOUR PLANTWILL RUN WELL, I HOPE."
mnn1ff'RA&T1WCTURE
_m5@65&*,1-
"THIS VISIT TO FACTORY SITE
COMPLETELY CHANGED MY
PERCEPTION OF A TOWER FACTORY.
IT'S MORE LIKE A DREAM COME TRUE.
THE LAYOUT, OVERALL GET UP, THE
VARIOUS PLANTS CLEARLY INDICATE
THE ENORMOUS & METICULOUS
PLANNING, DEDICATION & HARDWORK
PUT INTO THIS PROJECT. I
CONGRATULATE MILIND & HIS TEAM
ALL THE BEST & GOOD LUCK.
I AM SURE THIS COMPANY WILL BE
THE NO.1 IN THE COUNTRY.
WISH YOU ALL THE BEST."
"FANTASTIC FACILITY.
PROUD TO BE PART
OF VIBRANT
WORK CULTURE."
MS Zinc Co., Ltd.JAPAN
"VERY IMPESSIVE FACTORY.
WE HEARD A LOT
ABOUT YOUR
GALVANISHING PLANT AND
HOPE IT TURNS OUT
QUALITY PRODUCTS,
DEFINITELY LOOKING
FORWARD TO DO
BUSINESS WITH YOU".
"EXTREMELY WELL PLANNED
AND ORGANISED WORK
PROCESS FLOW. THIS IS EXTREMELY
KNOWLEDGABLE ABOUT THE
VARIOUS ASPECTS OF THIS
BUSINESS. A LOT OF FOCUSED
THOUGHT AND ENERGY HAS
GONE INTO THIS SETUP AND
I FEEL THAT THERE IS
VERY BRIGHT FUTURE".
ERICSSON lIETAKINGYOU FORWARD
mnn-
"THE FACTORY SHOP FLOORS ARE
VERY SYSTEMATICALLYARRANGED
ACCORDING TO THE PROCESS.
GALVANIZING AREA IS
VERY MUCH METHODOLOGICALLY
ARRANGED. GROUPING AND PACKING
IS VERY SYSTEMATICALLY DONE TO
AVOID MISTAKES. OVERALL IS
EXCELLENT."
"FOUND LOT OF PLEASANT SURPRISESDURING THIS VISIT TO GLOBAL TOWERS
LIMITED: NICELY PLANNED LAYOUT,ASTHETICALLY APPEALING GALVANIZINGFACILITY VERY GOOD ENVIRONMENT FOR
STAFF & WORKERS, ENGINEERINGCONCEPTS IMPLEMENTED IN SEVERAL
AREAS, WHICH OTHERWISE AREOVERLOOKED E.G. OPTIMAL USE OF
WATER. TEAM DRIVEN BYMr. MILIND NAIK & Mr. KISHOR KALEHAS
REALISED THEIR DREAM OF TOWERMANUFACTURING IN PROFESSIONAL
MANNER, I CONGRATULATE TEAMGLOBAL TOWERS & WISH ALL THE BEST
FOR THEIR SIGNIFICANT GROWTH."
mnnINFRASTRUCTURE
-s.!@¥¥¥,,-
ESSAR.
vodafone
" TO MY SURPRISE HAVE NEVEREXPECTED ANY FABRICATION UNIT WILL
HAVE SUCH A NICE SETUP.PROFESSIONAL APPROACH TOWARDS
EACH FLOW OFACTIVITY. THIS IS THE WAY OF SHOWINGIMAGE OF ANY INDUSTRY APART FROM
BUSINESS POTENTIAL. PROVED TOEXPRESS ABOUT EMPLOYEE HEALTH &SAFETY. STILL INDIA IS FAR TO MATCH
SID OF EUROPE. YOU NEED TO GIVESOME MORE ATTENTION ON SAFETY.
WITH QUALITY & QUANTITYCOMMITMENT FOR
CUSTOMERS I AM SURE THIS COMPANYWILL PROVE ONE OF THE BEST IN
TELECOM INDUSTRY."
"GOOD PLANT. SEEN LOT
OF CONCERN ABOUT
ENVIRONMENTAL,
QUALITY ASPECTS.
VERY GOOD TO SEE THAT.
THE MODUS OPERANDI
AND
THE LAYOUT IS GOOD"
CUSTOMER FEEDBACK
r
ERECTION OF TOWER IN PROGRESS
Global Towers provides ongoing painting services for Towers. Towers being high rise structures are always tobe made visible to Pilots during daylight hours. Since all outdoor paints deteriorate with time, Towers need tobe repainted when the color changes noticeably or its effectiveness is reduced by scaling, oxidation, chipping,or layers of industrial contamination.
Our services for coloring or using suitable markers for the towers enable the towers to standout from adistance. Alternate sections of aviation orange and aviation white paints are used to provide maximumvisibility of an obstruction.
TOWER ERECTION SERVICES
The factory supplies tower structural materials & components that are duly identified in the packing list,marked section wise, bundled &packed. On receipt at site all the materials are inspected &proper stacking isdone for easy traceability of all the tower parts. The tower is erected at the location designated by the client, asper the approved engineering & erection drawings. The process ensures a zero defects tower site, withminimum or no damage or injury to the steel &galvanized surface, for on time erection ofthe tower.
Steps involved inmanaging aTower site:• Obtain correct site location & address• Ensure completion of the foundation / civil works & curing by client• Receipt, unloading and segregation oftower parts at site• Stub fitting, cleats and plates are fixed on the grounded leg member.• Erection of members and bracings• Tower erection• Ladder & cable tray assembly, antenna mounting• Tightening ofbolts and nuts• Q. C. for erection work with client• Painting• Handing over ofthe tower after the Verticality Check is completed• Receipt ofWork Completion Certificate
PAINTING SERVICES FOR TOWERS
10 11