characterizing and modeling mechanical properties of biomass harvesting and processing
DESCRIPTION
Characterizing and Modeling Mechanical Properties of Biomass Harvesting and Processing. Shuai Zhang Ag. And Biological Eng. Dept. Pennsylvania State University. Background. Renewable Revolution: Bioenergy Energy Crops: Miscanthus and Switchgrass Machine and Field Efficiency - PowerPoint PPT PresentationTRANSCRIPT
Characterizing and Modeling Mechanical
Properties of Biomass Harvesting and Processing
Shuai Zhang
Ag. And Biological Eng. Dept.
Pennsylvania State University
Background
• Renewable Revolution: Bioenergy
• Energy Crops: Miscanthus and Switchgrass
• Machine and Field Efficiency
• Energy Consumption
Background
Biomass Harvesting and Handling
Miscanthus Harvester
High Efficiency
Harvest Time
Loading Force
Bulk Density
Energy Consumption
Machine Speed
Biomass Type & Quality
Goal
• The goal of this research is to quantify main design parameters of biomass handling machines through experimental studies for engineers to find innovative solutions of increasing machine efficiency and field capacity.
Objectives
• Static and dynamic properties on cutting, bending, and compression processes
• Energy consumption requirements and mathematic models
• Mechanical behaviors of bulk densification process
• Quality of bulk densified energy crops
Hypothesis
• H1: Loading speed and type of tools changes• H2: Moisture content and maturity of energy
crops • H3: Diameters, special mass and node or
internode • H4: The biomass additives • H5: The bulk density of compressed materials
Methodology (Overview)
Material collection
and compositio
n test
Mechanical properties
test : cutting, bending,
compression
Densification test with additives
and energy consumptio
n model
Quality monitor
Material Collection
Agronomy Farm of Pennsylvania State University
Julian, Center Country, Pennsylvania
Aging: Select Harvest Time
• Highest yield: August or September• Nutrient remobilization: November to March• Aging: Composition change-lignin and cellulose
change• Mechanical Properties• Conversion and machine efficiency during
harvesting
Composition Test
Energy Crop
Cellulose
Hemicellulose
Lignin
Ash
Other
Physical Characteristics
• Biomass handling and delivering
Moisture content
Bulk density
Diameter and height
Specific mass
Mechanical Properties
• Force or stress that the material withstand and resisted
• Cutting: max. stress• Bending: Young’s modulus: max. bending stress;
yield point• Compression : Compressive Stress; Energy• The relationships of factors
Cutting Test
Harvester cutting mechanism
Cutting Test
• Cutting Tool and Load
• Cutting Speed: Static
• New and Used Blades
• Sickle and Mower Blades
Device for Dynamic Testing
Tool Adjustable Weight
Height to control the end velocityCrop
sample
Shock absorber
Cutting Test
• Characteristics of Energy Crops
• Maturity
• Node and Internode
Cutting Test
• Loading speed: static: 5 in/min
dynamic: 18000 in/min
• Measurement: Cutting force; Displacement; Diameter
• Calculation: Max. cutting force, max. Stress
• Energy consumption
Bending Test
Round Baler
Bending Test• • Load Cell
SupportPVC
Bending Test
• Maturity• Diameter
Bending Test
• Loading speed: 1 in/min
• Measurements: Bending force; Displacement
• Calculation: Bending stress;
Bending energy consumption;
Young’s modulus
Compression Test (single stem)
Compression behavior
Compression Test
• Loading speed: 0.8 in/min
• Measurement: Compression force; Displacement
• Calculation: Compressive stress
• Compressive energy consumption
Compression Test
• Yield point
• Deform elastically
• Deform plastically
• Non-reversible
Compression Test (Bulk densification)
• Bulk densification• Maturity-Mass• Additives
Compression Test (Bulk densification)
• 10% volume Grind Sugarcane; 10% Grind Corn
Stover
• Sugarcane Sugar Combination
Lubricant
• Corn Stover Ash: Silicon Dioxide
Calcium Oxide
Compression Test
• Bulk Densification
• Loading speed: 10 in/min
• Measurement: Compression Force;
Volume
• Calculation: Compressive Stress ; Energy Consumption;
Bulk Density
Composition Test
• Composition of original crop samples when collected
• Composition change after densified with Additives
• Component promotes densification• Cellulose, Hemicellulose, Lignin,and Ash
Quality Test
• Moisture content• Bulk density; Decay rate
• Monitor per month during one year period
under different storage conditions
Data Analysis
• Force-displacement Curve• Energy Consumption
0.15 0.2040.2580.3120.3660.4250.4790.5370.5910.6450.6990.7540.8080.86205
101520253035404550
Displacement (in.)
Cutt
ing
forc
e (lb
s)
Data Analysis
• Average Maximum Force-displacement Curve
• Diameter
• Strength
0
50
100
150
200
250
300
0.12 0.146 0.173 0.2 0.226 0.254 0.28 0.308
Aver
age
Max
Forc
e (N
)
Crosshead Displacement (m)
Cutting Bending Compression
Data Analysis and Expected Result
• Factors affecting Force and Energy• Used and New Knife for Cutting
bcdabc
abcd
bcd
bcdecdef
efghefgh
ghfgh
a abbcde
cdefdefg
efghefgh
fgh fgh
gh
0
100
200
300
400
500
600
1 2 3 4 5 6 7 8 9 10
Aver
age
Cutti
ng Fo
rce
(N)
The order of cutting from the bottom of the plant
New knife Blunt knife
Data Analysis and Expected Result
e
dede
de
bcdbcd
de
abc dede cd
bcd
ab aba
0
100
200
300
400
500
600
700
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Aver
age
Max
Com
pres
sion
Forc
e (N
)
The order of samples from the bottom of the plantComparison of max compression forces(sample length: 100 mm)
Samples at Different Heights of the Stem
Energy Model Development
Factors of Bulk Densification
bulk density
particle size
maturity
loading speedadditives
temperature
moisture content
Prospects
• Dynamic properties
• New additives (heating)
• Tensile properties