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Cisco & Rockwell Automation Alliance Mr. Loo Hun Leng Solutions Architect – Integrated Architecture Sg and Pakistan Rockwell Automation

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Cisco & Rockwell Automation Alliance

Mr. Loo Hun LengSolutions Architect – Integrated Architecture Sg and PakistanRockwell Automation

An Alliance that provides Seamless

Solutions

Enterprise Manufacturing / Industrial

•Network Infrastructure

•Remote Access

•Wireless

•Security

•Unified Communications

•TelePresence

•Data Center

• Integrated Architectures

• Software

• Controllers

• I/O

• Drives

• HMI

• Services

Addressing Converged Communications:

Reference Architectures

Network Services• DNS, DHCP, syslog server• Network and security

management

Gbps Link for Failover Detection

Firewall(Active)

Firewall(Standby)

Layer 3 Router

Layer 3 Switch Stack

Layer 2 Switch

DriveController

Controller

DriveHMI

Controller

Drive

HMI

Distributed I/O Distributed

I/O

Level 0–2

HMI

Cell/Area #1(Redundant Star Topology)

Cell/Area #2(Ring

Topology)

Cell/Area #3(Bus/Star Topology)

Cell/Area Zone

Manufacturing Zone Level 3

Demilitarized Zone (DMZ)

Demilitarized Zone (DMZ)

Enterprise ZoneLevels 4 and 5

Windows 2003 Servers• Remote desktop connection• VPN

FactoryTalk Application Servers• View• Historian• AssetCentre• Transaction ManagerFactoryTalk Services

Platform• Directory• SecurityData Servers

Design guidance

• Methodology – built on Industry Standards

• Best practices and recommendations

• Documented configuration settings

• Tested with Industrial Applications

• Cisco “Validated” network design

“Future-ready” network foundation

• CIP Safety, CIP Sync, CIP Motion

• Voice, Video

Joint Product Collaboration: Allen-Bradley Stratix 8000 / 8300 / 5700

• Best of Cisco

– Cisco IOSTM

– CatalystTM switch architecture and feature set

– CLI and Device Manager

– Secure integration with enterprise network

+• Best of Rockwell Automation

– Common Industrial Protocol (CIP) interface to Rockwell Automation Integrated ArchitectureTM

– RSLogix 5000TM for configuration via Add-on Profile (AOP)

– Predefined Logic tags for diagnostics

– FactoryTalkTM

View Faceplates

=• Best for the Plant Floor

– Compact Flash for “zero-config” replacement

– Industrial environmental ratings

– Default configurations for Industrial Automation

+

RA Network & Security Services at a Glance

ASSESS

• Assess the current state of the security program, design, policy

• Assess the current state of the network design, implementation

DESIGN/PLAN

• Design and plan a network infrastructure

• Design and plan security program, policy, infrastructure, business continuity plan

IMPLEMENT

• Installation and configuration of a network

• Implementation of a security program, infrastructure design, policy training

AUDIT

• Audit current architecture compared to governing body (ODVA, IEEE, ANSI/ TIA)

• Audit security program compared to governing body (NERC CIP, ISA -99, NIST 800-53, NIST 800-82

MANAGE/MONITOR

• Manage, maintain and monitor uptime and issues on the network• Managed Security Services (Incident response, disaster recovery,

monitoring)

Rockwell Automation is a Cisco Solution Technology Integrator (STI) partner

Integrated Architecture Midrange System

Mr. Loo Hun LengSolutions Architect – Integrated Architecture Sg and PakistanRockwell Automation

Midrange Architecture System

Integrated ArchitectureThe Convergence of Control and Information

8

● Multiple Disciplines ● EtherNet/IP ● Scalable Dimensions

● Real time information ● Knowledge Integration

Plantwide Optimization

Machine Builder

Performance

Sustainable Production

Integrated Architecture Industry Needs

9

Standardize on a single, scalable control platform

Scalability Simplification One Network Sustainability

Integrated Architecture Industry Needs

10

Right-sized control for machine performance

Performance Safety Security Globalization

Midrange Architecture System

11

Lowest Total Cost to Design, Develop and Deliver Machines

Midrange Architecture System Evolution

Sustainable Platform

• 7-10X system performance

• 50% smaller footprint

• 30% reduction in Bill of Materials

Differentiation

• 50% reduction in integration costs

• 10% higher machine OEE

• 15% savings in safety systems

Productivity

• 40% less develop time

• 25% more diagnostics

• 25% shorter start up time

2016Wave 5

2014Wave 4

2012Wave 3

2010Wave 2

2008Wave 1

2006Intro

ViewPoint

PanelView Plus Kinetix6000

PowerFlex7 ClassStratix8000

CompactLogix L4

Midrange Architecture System – Wave 1

13

Copyright © 2011 Rockwell Automation, Inc. All rights reserved.

● Scaled Logix architecture ● Network convergence

● Premier integration ● Remote visualization

● SERCOS integrated motion ● Design productivity

Midrange Architecture System – Wave 2

14

Copyright © 2011 Rockwell Automation, Inc. All rights reserved.

● Scaled system view ● Embedded Safe-off

● Integrated Safety Control ● Device Level Ring

● Network Safety I/O ● Low axis motion

VantagePoint

PanelView PlusCompact

CompactLogix L4S

Stratix6000Kinetix300

POINT I/O

Midrange Architecture System – Wave 3

15

Copyright © 2011 Rockwell Automation, Inc. All rights reserved.

● Smallest Logix System ● Integrated visualization

● EtherNet/IP integrated motion ● Information software suite

● Real time information ● Simplified mechatronics

FactoryTalk Suite

PanelView 5000CompactLogix5370

L3, L2, L1

Stratix5700

Kinetix350

Motion Analyzer 6

Design, Develop and Deliver a Better Machine

16

• Increased Scalability• Faster Time to Market• Improved Machine Performance

Increased Scalability

17

Improved Machine Performance

Deliver

• Simplified network architecture

• Line integration provides modular programming

• Future ready

Increased Scalability

18

Improved Machine Performance

Deliver

• Simplified network architecture

• Line integration provides modular programming

• Future ready

• Common programming & configuration tools

• Add value with third party devices

Increased Scalability

19

• Simplified network architecture

• Line integration provides modular programming

• Future ready

• Common programming & configuration tools

• Add value with third party devices

• Seamlessly scale your motion control application on EtherNet/IP

• One development environment for all machines

• High performance servo system for smaller machine

Improved Machine Performance

Deliver

Faster Time to Market

20

Improved Machine Performance

Deliver

• Mitigate risks with a common control platform

• Enhance machine performance

Faster Time to Market

21

Improved Machine Performance

Deliver

• Mitigate risks with a common control platform

• Enhance machine performance

• Reduce the time to design, develop and configure

• Simplify plant-wide integration

• Open access to real-time information

Faster Time to Market

22

• Mitigate risks with a common control platform

• Enhance machine performance

• Reduce the time to design, develop and configure

• Simplify plant-wide integration

• Open access to real-time information

• Improve machine design using mechatronic modeling & simulation tools

• Reduce design and start-up time with accelerators

Improved Machine Performance

Deliver

Increased Machine Performance

23

Improved Machine Performance

Deliver

• Performance needed in a compact design

• Built on proven technology

Increased Machine Performance

24

Improved Machine Performance

Deliver

• Performance needed in a compact design

• Built on proven technology

• Improve machine reliability with linear products

• Greater machine availability with safe torque-off

• Optimize machine design and sustainability with mechanical and electrical integration

Increased Machine Performance

25

• Accuracy needed for the most demanding applications

• Real time information enables better decision making

• Performance needed in a compact design

• Built on proven technology

• Improve machine reliability with linear products

• Greater machine availability with safe torque-off

• Optimize machine design and sustainability with mechanical and electrical integration

Improved Machine Performance

Deliver

Information

Power

Design

Network

Visualization

Control

Midrange System Product Portfolio

CompactLogix L4 CompactLogix L4S CompactLogix L3,2,1

PanelView Plus PanelView Plus Compact PanelView 5000

Stratix8000 Stratix5700

Kinetix300 Kinetix350

POINT I/O

Kinetix6000

PowerFlex7 Class

ViewPoint VantagePoint

Motion Analyzer 6

FactoryTalk Suite

Wave 1

Stratix6000

Wave 2 Wave 3

Representative Configurations

Cell/Area Zone #3 Cell/Area Zone #4

FactoryTalk

Applications

and Services

Ring Topology

Cell/Area Zone #1 Cell/Area Zone #2

Manufacturing

ZoneStratix

8000ManagedLayer 2 Switch

EmbeddedLayer 2 SwitchRing Topology

DMZ

Enterprise ZoneEnterprise

Network

Cisco 2960Layer 2 Access Switch

Embedded Layer 2 Switch Linear

Topology

Mobile User

Lightweight AP

(LWAP)

AP as Workgroup

Bridge (WGB)

Cisco 4402Wireless LAN

Controller (WLC)

ERP, Email, Wide Area

Network (WAN)Cisco Adaptive Security Appliance

(ASA) 5520 Firewall

Cisco 1252G802.11n – Dual Band

Access point

Cisco 3750GStackwise Layer 3

Distribution Switch

Patch ManagementTerminal ServicesApplication MirrorAV Server

Catalyst 2960 Series PoE-8

SYST

DUPLX

SPEED

MODE

COC IS

1 2

POWER OVER ETHERNET

13X

14X

11X

12X

23X

24X

STAT

RPS

PoE

1X

2X

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Catalyst 2960 Series PoE-8

SYST

DUPLX

SPEED

MODE

COC IS

1 2

POWER OVER ETHERNET

13X

14X

11X

12X

23X

24X

STAT

RPS

PoE

1X

2X

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

CISCO ASA 5510

POWER STATUS ACTIVE VPN FLASH

Adaptive Security Appliance

SERIES

CISCO ASA 5510

POWER STATUS ACTIVE VPN FLASH

Adaptive Security Appliance

SERIES

Cisco 4400 SeriesWIRELESS LAN CONTROLLER

MODEL 4402 12 APCONSOLE

STATUS

ALARM

PS1

PS2

LINK ACT

SERVICE

LINK ACT

UTILITY 1 2

LINKACT

2

.Rx-Tx

. 4

A

G

H z ANTENNA

2

. Rx - Tx

.4

A

GHzANTENNA

2

. Rx - Tx

.4

B

GHzANTENNA

2

. Rx - Tx

.4

C

GHzANTENNA

2

.Rx-Tx

. 4

C

G

H z ANTENNA

2

.Rx-Tx

. 4

B

G

H z ANTENNA

STATUS RADIOETHERNET

C OCIS

2

.Rx-Tx

. 4

A

G

H z ANTENNA

2

. Rx - Tx

.4

A

GHzANTENNA

2

. Rx - Tx

.4

B

GHzANTENNA

2

. Rx - Tx

.4

C

GHzANTENNA

2

.Rx-Tx. 4

C

G

H z ANTENNA

2

.Rx-Tx

. 4

B

G

H z ANTENNA

STATUS RADIOETHERNET

C OCIS

MODE

STACKSPEEDDUPLXSTATMASTRRPSSYST

Catalyst 3750 SERIES

1 2 3 4 5 6 7 8 9 10 11 12

1X

2X

11X

12X

13 14 15 16 17 18 19 20 21 22 23 24

13X

14X

23X

24X

1 2 3 4

MODE

STACKSPEEDDUPLXSTATMASTRRPSSYST

Catalyst 3750 SERIES

1 2 3 4 5 6 7 8 9 10 11 12

1X

2X

11X

12X

13 14 15 16 17 18 19 20 21 22 23 24

13X

14X

23X

24X

1 2 3 4

Converged Plantwide Ethernet Architectures

28

Catalyst 3750StackWise

Switch Stack

FactoryTalk Application Servers• View• Historian• AssetCentre• Transaction ManagerFactoryTalk Services Platform• Directory• Security/AuditData Servers

Logical framework

Industrial and IT network

convergence

Hierarchical segmentation

Scalability

Resiliency

Traffic management

Policy enforcement

Security policies

Defense in depth

Secure remote access

Gbps Linkfor Failover Detection

Firewall(Active)

Firewall(Standby)

DIO

Levels 0–2

HMI

Cell/Area #1(Redundant Star Topology)(Flex Links Resiliency)

Cell/Area #3(Bus/Star Topology)

Cell/Area Zones

Demilitarized Zone (DMZ)

Demilitarized Zone (DMZ)

Enterprise ZoneLevels 4 and 5

Rockwell AutomationStratix 8000

Layer 2 Access Switch

CiscoASA 5500

CiscoCatalyst Switch

Manufacturing Zone Site Manufacturing

Operations and ControlLevel 3

Remote AccessServer

Catalyst6500/4500

Patch ManagementTerminal ServicesApplication MirrorAV Server

ERP, Email,Wide Area Network (WAN)

Network Services• DNS, DHCP, syslog server• Network and security mgmt

Drive

Controller

HMI DIO

Controller

Drive

Controller

Drive

HMI

Cell/Area #2(Ring Topology)(Resilient Ethernet Protocol - REP)

DIODIO

29

Establish an open dialog between Manufacturing and IT

Understand your network protocols/devices, IP addressing, VLANs, QoS, Security

Defense-in Depth Security: no single methodology nor technology fully secures industrial networks

Utilize standards, reference models and reference architectures

Foundation for success when deploying the latest, innovative technologies

Documented - less trial and error – reduced equipment costs and commissioning time – risk

mitigation

Robust and secure network infrastructure providing low latency & jitter delivery and high

availability

Work with Rockwell Automation and Cisco Network and Security Services

SummaryConverged Plantwide Ethernet Architectures

A New Compact Machine Control Platform…

Copyright © 2011 Rockwell Automation, Inc. All rights

reserved.30

…that has it all.

High Performance. Scalability. Integration. Single network.

Multimedia Resources

31

Network & Communications - Rockwell Automation & Cisco Systems Cisco Systems – Building Manufacturing & IT Network Architecture &

Products to Address Network Convergence Rockwell Automation & Cisco Systems Alliance Profile Convergence Plantwide Ethernet (CPwE) Design and Implementation

Guide Achieving Secure, Remote Access to Plant floor Applications and

Data 10 Recommendations for Plantwide EtherNet/IP Deployments Aberdeen Group - Building the Case for Industrial Ethernet

Multimedia Resources

http://www.cisco.com/web/strategy/manufacturing/mfg_remote_access_demo.html

32

Questions?

Thank You

TOMORROW starts here.