Čkd blansko engineering, a.s. ighem 2012 changing the start-up procedure of francis reversible...

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ČKD Blansko Engineering, a.s. IGHEM 2012 Changing the Start-up Procedure of Francis Reversible Pump-Turbine to Improve its Stability in Turbine Mode Zdenek Cepa CKD Blansko Engineering, a.s. 2357 Capkova, 67801 Blansko, Czech Republic

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Page 1: ČKD Blansko Engineering, a.s. IGHEM 2012 Changing the Start-up Procedure of Francis Reversible Pump-Turbine to Improve its Stability in Turbine Mode Zdenek

ČKD Blansko Engineering, a.s.

IGHEM 2012Changing the Start-up Procedure of Francis

Reversible Pump-Turbine to Improve its Stability in Turbine Mode

Zdenek CepaCKD Blansko Engineering, a.s. 2357 Capkova, 67801 Blansko, Czech Republic

Page 2: ČKD Blansko Engineering, a.s. IGHEM 2012 Changing the Start-up Procedure of Francis Reversible Pump-Turbine to Improve its Stability in Turbine Mode Zdenek

Content:

Introduction Characteristic evaluation of the pump-turbines Criterion of the S-shaped region Analysis of S-shaped region Asynchronous control of two wicket gates Modified start up procedure of SPP Zarnowiec in Poland Conclusions

ČKD Blansko Engineering, a.s.

Page 3: ČKD Blansko Engineering, a.s. IGHEM 2012 Changing the Start-up Procedure of Francis Reversible Pump-Turbine to Improve its Stability in Turbine Mode Zdenek

Local S-shaped regions in equal operating

curves

ČKD Blansko Engineering, a.s.

Page 4: ČKD Blansko Engineering, a.s. IGHEM 2012 Changing the Start-up Procedure of Francis Reversible Pump-Turbine to Improve its Stability in Turbine Mode Zdenek

Four quadrants operation of a radial type pump turbine

ČKD Blansko Engineering, a.s.

Page 5: ČKD Blansko Engineering, a.s. IGHEM 2012 Changing the Start-up Procedure of Francis Reversible Pump-Turbine to Improve its Stability in Turbine Mode Zdenek

Analysis of the S-shaped region

Turbine area (I)

Dissipation of energy (II)

Static instability region

(IV)

Reverse pumping (III)

ČKD Blansko Engineering, a.s.

ČKD Blansko Engineering, a.s.

Stability condition

Page 6: ČKD Blansko Engineering, a.s. IGHEM 2012 Changing the Start-up Procedure of Francis Reversible Pump-Turbine to Improve its Stability in Turbine Mode Zdenek

Main parameters of SPP Zarnowiec in Poland – runner diameter 6000mmTurbine mode: Pumping mode:Hmax=119.95 m Penstock factor Hmax=127.1 m Hmin=101.00 m Discharge at total head 127.1 mQmax=178.5 m3.s-1 Qmax=128.2 m3.s-1

Pmax=180 MW Pmax=178.9 MW

ČKD Blansko Engineering, a.s.

Page 7: ČKD Blansko Engineering, a.s. IGHEM 2012 Changing the Start-up Procedure of Francis Reversible Pump-Turbine to Improve its Stability in Turbine Mode Zdenek

Company profile

ČKD Blansko Engineering, a.s.

Turbine condition

M11=0

Braking condition

Pump condition

Page 8: ČKD Blansko Engineering, a.s. IGHEM 2012 Changing the Start-up Procedure of Francis Reversible Pump-Turbine to Improve its Stability in Turbine Mode Zdenek

Offered services

ČKD Blansko Engineering, a.s.

Pump H-Q characteristics, scaled up to the prototype (IEC 60 193)

guarantees

model tests results

Discharge

Del

iver

y h

ead

[m

]

c

a

Page 9: ČKD Blansko Engineering, a.s. IGHEM 2012 Changing the Start-up Procedure of Francis Reversible Pump-Turbine to Improve its Stability in Turbine Mode Zdenek

Automatic start up without modification of butterfly valve automatics

ČKD Blansko Engineering, a.s.

Page 10: ČKD Blansko Engineering, a.s. IGHEM 2012 Changing the Start-up Procedure of Francis Reversible Pump-Turbine to Improve its Stability in Turbine Mode Zdenek

Stabilizing effect of the butterfly with valve head losses

ČKD Blansko Engineering, a.s.

s

0 6 0 1 2 0 1 8 0 2 4 0 3 0 0 3 6 0 4 2 0 4 8 0 5 4 0 6 0 0

%

1 1 0

1 0 0

9 0

8 0

7 0

6 0

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1 0

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M W

2 2 0

1 8 0

1 4 0

1 0 0

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2 0

- 2 0

- 6 0

- 1 0 0

- 1 4 0

- 1 8 0

- 2 2 0

k P a

2 2 0 0

2 0 0 0

1 8 0 0

1 6 0 0

1 4 0 0

1 2 0 0

1 0 0 0

8 0 0

6 0 0

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0

m - 3 s

2 2 0

2 0 0

1 8 0

1 6 0

1 4 0

1 2 0

1 0 0

8 0

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0

y b v [ % ] g v [ % ] n [ % ] P a [ M W ] p 1 [ k P a ] p 2 [ k P a ] p 3 [ k P a ] p 4 [ k P a ]

Q [ m - 3 s ]

Page 11: ČKD Blansko Engineering, a.s. IGHEM 2012 Changing the Start-up Procedure of Francis Reversible Pump-Turbine to Improve its Stability in Turbine Mode Zdenek

Stabilizing effect of the butterfly with valve head losses

ČKD Blansko Engineering, a.s.

Page 12: ČKD Blansko Engineering, a.s. IGHEM 2012 Changing the Start-up Procedure of Francis Reversible Pump-Turbine to Improve its Stability in Turbine Mode Zdenek

Butterfly valve modified automatics

ČKD Blansko Engineering, a.s.

Page 13: ČKD Blansko Engineering, a.s. IGHEM 2012 Changing the Start-up Procedure of Francis Reversible Pump-Turbine to Improve its Stability in Turbine Mode Zdenek

ČKD Blansko Engineering, a.s.

Thank you for your attention