cnc-330 series - taily.com.t · cnc-330 series technical manual ver. 1.0 taily automation...

CNC-330 Series

►►► Technical manual VER. 1.0

TAILY AUTOMATION DOC.050318 台麗電腦自動化

1. INTRODUCTION ...........................................................2

2. INSTALLATION AND WIRING......................................3

3. CONTROL PANEL DESCRIPTION...............................7

4. CONFIGURATION SETTING & ADJUSTMENT ...........8

5. DATA TRANSMIT ........................................................11

6. SOFTWARE UPDATE.................................................12

7. MAINTAIN AND TROUBLESHOOTING .....................13

8. SPECIFICATIONS.......................................................15

2 CNC-330 Series Technical manual VER. 1.0

TAILY AUTOMATION 台麗電腦自動化

1. Introduction Thanks on your purchase of TAILY AUTOMATION CNC-330 series of micro controller. The CNC-330 is a high-performance micro controller, manufactured using high-quality component and the latest single chip microprocessor. This manual will help in the installation, parameter setting, operate and daily maintenance of the CNC-330 controller. To guarantee safe installation and operation of the equipment, this manual should be read and understood before the actual installation begins.

※Some of software edition the CNC-330 used, with different functions and wiring diagrams, please consult each software editions users manual for the details.

1.1. Model CNC-330 series offers two different models, depending on whether a close-loop driver is provided for various applications. AC Power input offers AC100V~120V and AC220V~240V, 50/60HZ.

Model Winding spindle Guiding traverse

CNC-330S Drive 0.5HP DC motor in directly Drive 2 phase 2.0A step motor in directlyCNC-330E External connect winding spindle

motor driver Drive 2 phase 2.0A step motor in directly or external connect guiding traverse motor driver

1.2. Caution

The controller should be operated in an environment that is protected from moisture, corrosive gases, oil-mist, and airborne dust, metallic particles. The controller should be operated free from magnetic noise, if not, use a noise filter to minimize of electromagnetic interference. Normally operate under 5 ~40 environment, do not block the intake/exhaust ports of the controller. Otherwise, a fault may occur. Do not connect or disconnect connectors while power is applied to the controller. There are highly sensitive components on the printer circuit boards. To avoid damage to these components, do not touch these components or the circuit boards with your bare hands or using other metal objects. Make sure all the connectors are connected to the correct position before turn on the power. Make sure that the power source supplies the correct voltage and is capable of supplying the required current to the controllers. Make sure that the machine and controller are properly grounded.

CNC-330 Series Technical manual VER. 1.0 3


2. Installation and wiring 2.1. Accessories (option)

All accessories are optional to order.

Counting discWinding spindle

Counting sensor

Home sensor Guiding traverse

Winding spindle

(90cm)STEP motor connection cable Guiding traverse*CNC-330E use only

(90cm)control signal output cable Guiding traverse

*CNC-330E use only(90cm)control signal output cable

Winding spindle

DC motor connection cable

Name / (length)Outline drawingModel

330-CN2

330-CN3

330-CN4

330-CN5

330-CN6

330-CN7

330-CN8S

330-CN8E

330-CN9

330-CN10

330-CN11

HMS-01A

CTS-03A

COUNTINGDISC

RS-485 Connection box(80cm)

Home sensor connection cable(90cm)

Counting sensor connection cable(90cm)

Operate switches connection cable(90cm)

Aux. Input/Output connection cable(90cm)

AC power connection cable(90cm)

Winding spindle (90cm)

Brake connection cable(90cm)

*CNC-330S use only



2.2. Dimensions (unit=mm)

12.5

3.1 x 4

10.22.5

3.2

3.5

10.4

Home Sensor

191.0

14.6

3.4

12.5

5.510

.4

5.5 27.2

3.4

3.5

HMS-01A CTS-03ACounting Sensor

19.4

6.6 2.5

10.2

3.2

CNC-330S / CNC-330E

2.5

10.2

12.03.4

10.215.22.5

Counting Disc

R13.0

R28.0

R10.0

1.0

21 3 4 5STEPG.DIRW.DIR A.PA.S E.STOP

PITCHAUTO

RUN

READY POS

WIDTH

FUNSPEED

TURNS

SLOW

OPTION

DEG

2

CLRFORW SLOW

BACK

0

BRAKE1

FILESEL

3SEND

ENT

DEL

Micro Controller

RPM

5

87

NEXT

PREV

4

POS9

6COPY

QTY

INSNEW

SET

CNC-330

182.

5

117.

0

90.0

25.5

86.0

14.0

12.0

26.0



2.3. Counting system assembly (unit=mm) The counting disc and the sensor must assembly as below, otherwise it will count improperly.

Min. Max.

Counting disc

1.0

Winding spindle

3.0

Zeroing sensor

Zeroing disc

Counting sensor

3.1 x 4

R10.0

R13.0

R28.0

2.0

8.0

1.0

※We have not supplied Zeroing disc, If zero point is necessary for the winding spindle, please made a zeroing disc by oneself and coupling it with counting disc.

2.4. Home sensor assembly (unit=mm) The home sensor and the interrupter must be assembly as below, otherwise a fault may occur.

3.0

1.0Interrupter

Min.10.0

Guiding traverseshaft

Min.Max.

Screw

1.0

Home sensor Max.



2.5. I/O signal Interface description

F-OUT

V-OUT

Name CNC-330 interface circuit External device

HOMESTART

PHA,PHB,PHC

STOPRESET

2.2K

4.7K

+24V +24V

+24V

+24V

+24V

+15V

+15V

+15V

+5V+5V

100R

OP1~OP4OP21~OP28

LAMP1LAMP2LAMP3

56R

BRAKE

RUN(CW)F/R(CCW)H/L

PUS1~PUS3DIR1~DIR3

PHA2,PHB2,PHC2

COM

DC0~10V

BK+

BK-

Lamp-

+24V

Output

Input

COM

+OUT-

Sensor

Switch

Load

-

+

DC24V

DC24V100mA MAX

50mA MAXDC24V

+Lamp

Brake

DC24V500mA MAX

F-OUT

V-OUT

COM

V+

Winding spindle motor driver

Speed

Motor driver

V+

PUS,DIR

RUN,F/R,H/L

R

R

IP1~IP4,IP21~IP28

+24V



3. Control panel description

COPY

SEND

SEL

Operation & Setting key

CNC-330

STATUS Indicators

OPTIONS SelectionOperation key

DATA IndicatorsSTEP Display

STEP 31 2

G.DIRW.DIR A.S

READY

AUTO

RUN

POS

PITCH

WIDTH

TURNS

SPEED

SLOW

DATA Display

7 8 9

BACK

FORW

PREV

NEXT54

E.STOPA.P

CLRSLOW0

BRAKE1

FILE

2 3

4

POS

5 6

RPM QTY

OPTION

FUN

DEGMicro Controller

SET

ENT

DEL

INSNEW

Status indicators Indicates operation status. Indicator On Off Flash READY Ready Run/Edit Pause

RUN Run Ready/Edit AUTO Automatic mode Manual mode Data linking

Data indicators Indicates data items at data display Indicator (on) Edit mode Operation mode

POS Starting position of guiding traverse Position WIDTH Separating region of guiding traverse PITCH Separating pitch TURNS Total number of turns Turns SLOW Number of turns to be winding at low speed before finish

SPEED Rotating speed of winding spindle RPM(speed)

OPTION Running Options：

Winding direction、Guiding direction、 Auto starting、Auto positioning、Edge stop

DEG No function in standard edition FUN I/O Function

(All Indicators off) Production quantity

STEP display Displays STEP number, function code, item number.

DATA display Displays file name, winding data, position, turns, RPM(speed), quantity.

Options selection Indicate numerical key for options select.



4. Configuration setting & adjustment 4.1. Configuration setting When supplied the power to CNC-330 for the first time after finish installation, the configuration set is necessary to insure CNC-330 is meet various winding machines specification request. In READY mode, press〔SET〕〔SEL〕〔0〕to invokes this function, STEP Display shows item number[ 0.1.], DATA display shows setting value [ XXXX ], If no change is necessary, press〔ENT〕going to next item, or press〔－〕, then the parameter can be modified by pressing numerical key followed by〔ENT〕, There are 9 items can be set in this function at most(some software edition less then 9 item), Press〔SET〕again to finish this function.

In this function press ▲ ▼ to select item number, press CLR to clear setting value.

When item number [0.2.],[0.3.],[.0.5.] setting value as [ 0 ] means without that function. 〔SET〕〔SEL〕〔0〕Configuration setting

Item Function Setting range Description

0.1. Station number 1~9999

This station number used to identify the station when using RS-485 communication function, (Initial value as 1).

0.2. Password 0000~9999

If password has been set, when press〔SET〕or〔SEL〕keys, the controller

will request to key-in four digits of password, if passed, you can edit the setting data according normal procedure until turn off power or press〔RESET〕, if not, you can not edit any setting data,

(initial value as 0000).

0.3. Travel limit 0~99999. Guiding traverse maximum travel length, When guiding traverse moves exceed this position, will stop immediately and the display shows error massage, then reset and get into ready mode, (Initial value as 0).

0.4. Moving increment 0.01~99.99

Guiding traverse moving increment. This value is calculated according to the specification of winding machines, (Initial value as 2.00). ※The calculation method please consult the next section.

0.5. limited winding speed

0~99999 The controller uses this value to calculate with [PITCH], and then automatically limited winding speeds to insure the winding spindles are synchronization with guiding traverse. (Initial value as 0).

0.6. Braking time 0.0~9.9 To set the holding times for brake, (Initial value as 0.3).

0.7. Moving speed 0~99

The speed at which the guiding traverse moving to the starting position or returning to the home position, (Initial value as 30).

0.8. Control mode 0/1

CNC-330E offers two control modes to control winding spindle driver. 0. RUN=Motion/stop, DIR=Forward/Reverse, (Initial value). 1. CW=Forward/Stop, CCW=Reverse/Stop.

0.9. Zero point 0/1 0. Represents winding spindle without zero point, (Initial value). 1. Represents winding spindle with zero point.

In READY mode, press SET SEL 9 ENT will restore configuration setting value as factory initial value.



How to calculate the guiding traverse moving increment Moving increment＝(Screw pitch×Gear ratio÷Resolution of guiding motor) Example： Screw pitch＝5mm、Gear ratio=1.6、Resolution of guiding motor＝400 Moving increment＝5×1.6÷400＝0.02mm Setting value= Moving increment×100=0.02×100=2.00

Reference table Gear ratio (motor side screw side) Screw pitch

0.8/1 1/1 1.6/1 2/1 3.2/1 4/1 8/1 2.00mm 0.40 0.50 0.80 1.00 1.60 2.00 4.00 4.00mm 0.80 1.00 1.60 2.00 3.20 4.00 8.00 5.00mm 1.00 1.25 2.00 2.50 4.00 5.00 10.00 8.00mm 1.60 2.00 3.20 4.00 6.40 8.00 16.00

10.00mm 2.00 2.50 4.00 5.00 8.00 10.00 20.00 16.00mm 3.20 4.00 6.40 8.00 12.80 16.00 32.00

In this table the resolution of guiding motor＝400



4.2. Adjustment

AUTOTAILY

FLASH

VO

UT

FLASH

CNC-330S CNC-330E

CNC-330S To determines CL,IR,MAX, shall consider the loading and the characteristics of the winding spindles DC motor and the machinery.

CL： Determines the maximum output current for DC motor, should be set according to rated current of the DC motor as indicated on the motor nameplate, the following table indicates the current values at each position of potentiometer. Factory set as 5(3.0A).

Position Current Position Current Position Current Position Current Position Current1,2 1.5A 4 2.5A 6 3.5A 8 4.5A 10 5.5A 3 2.0A 5 3.0A 7 4.0A 9 5.0A 11 6.0A

IR： Determine the torque compensation for the DC motor. MAX： Determine the maximum running speed for the winding spindle.

CNC-330E V-OUT： Determine the maximum voltage output (DC 0~10V) of the V-out terminal, factory set as DC10V.



5. Data transmit The CNC-330 with a RS-485 serial communication interfaces, can be used to sending the winding data to the others station, the wiring diagrams as below.

32 Stations MAX.

RS-485 Connection boxRS-485 Connection box

Micro Controller

0

41 32

7

5

1

4

ENTSELCLR

8 9 SET

2 3

5 6

DEL

INSNEW

CNC-330

CN2

2 31 54

CLR SEL ENT0

87

1 2

4 5

Micro Controller

SET9

DEL3

6NEWINS

CNC-330

CN2

RJ11- 6P4C Phone cord

330-CN2 330-CN2

1 2 43 5

0 ENTSELCLR

CN2

CNC-330

INSNEW

DEL

SET97 8

1 2

4 5

3

6

Micro Controller

RJ11- 6P4C Phone cord

In READY mode, press following keys combination, its will sending the setting data to the specify station. 〔SET〕〔3 SEND〕〔0〕〔XXXX〕〔ENT〕：Sends configuration data to the specify station. 〔SET〕〔3 SEND〕〔1〕〔XXXX〕〔ENT〕：Sends active file to the specify station. 〔SET〕〔3 SEND〕〔2〕〔XXXX〕〔ENT〕：To reset the password of the specify station. 〔XXXX〕Represents target station number. If the target station number specify as〔9999〕, all stations on the same network will receive the data is being sent.

Note 1. We have no supply RJ11-6 P4C phone cords, please purchase it at electronics material store. 2. To ensure stable working and transmission condition, please do not connect over 32 sets of

controllers in the same network,

3. Make sure that all controllers are properly grounded.



6. Software update The software edition of CNC-330 used can be update through the PC.

1. Connect the FLASH-A adapter, RS-232 cable, PC and CNC-330 as below. 2. Put FLASH_A disk into the disk driver (You can also download from www.taily.com.tw),

click SETUP.EXE to install FLASH_A, and then copy the FXXXX.TBN files to the hard disk from the TBN_FILE folder. (You can also download from www.taily.com.tw),

3. Click FLASH_A.EXE and follow the procedures below to update software.

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PP

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FLASH-A Adapter

RS-232 Cable (9P)

PC

Update procedures 1. Click FILE icon to select software edition file.

(FXXXX.TBN) 2. Select COM-PORT in PORT list.

3. Click OPEN icon to open the COM-PORT and make UPDATE icon shone, ready to update

4. Click UPDATE icon to starting update.

5. When screen is complete shows [ok!] for four steps, it means software update is finished, the CNC-330 controller will reset automatically and the DATA display shows the number of software edition, then get into READY mode.

6. Click EXIT to close the window, or Click UPDATE for another controller update.

Failure!! Message： ◎Phase 1-->Check File ..Failure !! The file is damaged. Please download the file again, www.taily.com.tw.

◎Phase 2-->Check Controller .. Failure !! a. The software edition file is not suitable for CNC-330, please confirm the filename. b. Check the wire connection between PC and CNC-330 or confirm the COM-PORT selected is correct.

◎ Phase 3-->Erase Flash memory .. Failure !! Please send back the 330-CPU board for repair.

◎ Phase 4-->Program Flash Memory Block.. Failure !! Please send back the 330-CPU board for repair.



7. MAINTAIN AND TROUBLESHOOTING 7.1. Periodically maintain

Please periodically clean up the controller inner accumulate dust and dopants. Please periodically check the wire connection between controller and machine if have loose or bad contact. The following parts must be maintained or changed periodically as list below. If any part is found faulty, it must be changed immediately even when it has not yet reached the end of its life, which depends on the operating method and environmental condition. For parts replacement, please contact your sales representative.

NO Parts name Life guideline

1 Winding spindles counting sensor CTS-03A 2 years

2 Guiding traverses home sensor HMS-01A 2 years

3 COOLING FAN (DC 12V 6cm) 10,000 hours

4 RELAY (on the 330-DVR driver board, it used to switching the winding direction)

100,000 times

7.2. Error message When a fault occurs during operation, the DATA DISPLAY shows error massage, and stop current process then do reset process and back to the READY mode. Error code Description Correctives action

Err-0 Memory failure. Re entering the winding parameter. Send back the 330-CPU board for repair.

Err-1 The [POS] value sets over the limitation of travel limit.

Check the [POS] and [WIDTH] setting value. Check the [Travel limit] setting value.

Err-2 The guiding traverse moves over the limitation of travel limit.

Check the [POS] and [WIDTH] setting value. Check the [Travel limit] setting value.

Err-3 The guiding traverse moves exceed the home position.

Check the [POS] and [WIDTH] setting value. Check the [G.DIR] selection. Check or replace the home sensor (HMS-01A).

Err.L0 RS-485 LAN Communication failure.

Check the target station number is correct. Check the 330-CN2 wire connection.

Err.F0 Can’t find the filename. Please reconfirm the filename.

Err.F1 The active file can’t be deleted.

Err.F2 The filename has existed. Please use with other filename.



7.3. To abort reset process At boot and reset process, if because of unknown reason however engender the winding shaft and guiding traverse can't find out the original position and make the controller get into ready mode, can press〔STOP〕 key to abort reset process and make controller get into ready mode.

7.4. Reset password If password has been set, when you press〔SET〕or〔SEL〕keys, the controller will request to key-in four digits of password, if passed, you can edit the setting data according normal procedure until turn off power or press〔RESET〕, if not, you can not edit any setting data, (initial value as 0000). If forgot the password you have been set, you can press〔 DEL〕〔3〕〔3〕〔0〕〔1〕in sequence to reset the password as the initial value during the controller are requesting to entering password.

7.5. Additional functions Key Function Description

〔SET〕〔START〕 Winding spindle

test

Press〔START〕to starts winding spindle motor, press〔STOP〕

to stop it, or press〔BRAKE〕to test the brake function. Press〔SET〕to finish this function.

〔SET〕〔STOP〕 Display test Press〔ENT〕continuously, to checking the display and Indicator,segment by segment.

Press〔SET〕to finish this function.

〔SET〕〔▲〕 I/O test Press numerical key 〔1~4〕to switch each output ON/OFF. The data display shows each INPUT status.

〔SET〕〔▼〕 Key pad test The step display shows AC power frequency. Press any key, the data display shows corresponding key code. Press〔SET〕twice to finish this function.

〔SET〕〔1〕 Check

program edition The data display shows [TAILY] first, then shows software edition [ FXXXX]. Press〔SET〕to finish this function.



8. SPECIFICATIONS Model CNC-330S CNC-330E

Control system Single chip microprocessor

Keyboard 24 keys Multi-function membrane key pad

Display 7 digits 7-segment display, 12 LED indicators

Stores 330 program files max, and 72 steps for each program file at most. Memory

FLASH ROM

POS 0~999.99

WIDTH 0~999.99

PITCH 0~9.999

TURNS 0.1~9999.9 /1~99999

SLOW 0~999.9

SPEED 0~99%

OPTION Winding direction, Guiding direction, Auto start, Auto positioning, Edge stop

DEG No function

Winding parameters

FUN Functions for auxiliary I/O

Motor drive

Drives 0.5HP(DC90V/180V) permanent magnet DC motor in

directly.

Speed commands output. CW/RUN, CCW/DIR commands output.

Speed 0~99%, set by key pad

0~99%, set by key pads. Provide three different speed commands output. Level output（H/L）. DC voltage output(DC 0~10V). Frequency output(100PPS~10000PPS).

Counter A, B, C, 3 phase, with Absolute/Relative counting

Accuracy 1/10th of one turn

Winding spindle

Brake Drives DC24V/12W brake in directly

Motor drive

Drives two phases 2A STEP motor in directly.

Drives two phases 2A STEP motor in directly.

PUS, DIR control signal output for external connect STEP motor driver.

Accuracy According to the moving increment setting value

Position 0~99999, set by key pad

Guiding traverse

Speed 99 steps moving speed, set by key pad

Input function RESET、STOP、START

Output signal RESET、STOP、START(for DC24V 50mA lamps)

Auxiliary I/O 4 input (DC24V) and 4 output (DC24V 0.1A)

AC power AC 110V /AC220V 600VA(MAX) AC 110V or AC220V 200VA(MAX)

Ambient temperature 10 ~40

Dimension 216(W)×183(D)×90(H)

Net weight 1.9KG

cnc-330 series - taily.com.t · cnc-330 series technical manual ver. 1.0 taily automation...

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