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熊本大学学術リポジトリ Kumamoto University Repository System Title Studies on COD removal using poly (vinyl alcohol)- gel beads as biomass carrier in UASB reactor Author(s) Do Phuong Khanh Citation Issue date 2012-03-23 Type Thesis or Dissertation URL http://hdl.handle.net/2298/24903 Right

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Page 1: 熊本大学学術リポジトリ Kumamoto University Repository …STUDIES ON COD REMOVAL USING POLY(VINYL ALCOHOL)-GEL BEADS AS BIOMASS CARRIER IN UASB REACTOR A Dissertation Submitted

熊本大学学術リポジトリ

Kumamoto University Repository System

Title Studies on COD removal using poly (vinyl alcohol)-

gel beads as biomass carrier in UASB reactor

Author(s) Do Phuong Khanh

Citation

Issue date 2012-03-23

Type Thesis or Dissertation

URL http://hdl.handle.net/2298/24903

Right

Page 2: 熊本大学学術リポジトリ Kumamoto University Repository …STUDIES ON COD REMOVAL USING POLY(VINYL ALCOHOL)-GEL BEADS AS BIOMASS CARRIER IN UASB REACTOR A Dissertation Submitted

STUDIES ON COD REMOVAL USING POLY(VINYL ALCOHOL)-GEL

BEADS AS BIOMASS CARRIER IN UASB REACTOR

A Dissertation Submitted in Partial Requirement for the Graduation in Engineering

February, 2012

DO PHUONG KHANH

Graduate School of Science and Technology

KUMAMOTO UNIVERSITY

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STUDIES ON COD REMOVAL USING POLY(VINYL ALCOHOL)-GEL

BEADS AS BIOMASS CARRIER IN UASB REACTOR (PVA ゲルビーズを微生物担体として使う UASB 法による COD 除去に関する研究)

A Dissertation Submitted in Partial Requirement for the Graduation in Engineering

Doctoral Dissertation

February, 2012

By

DO PHUONG KHANH

Supervisor

Prof. KENJI FURUKAWA

Department of New Frontier Sciences

Graduate School of Science and Technology

KUMAMOTO UNIVERSITY

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Acknowledgement

I am appreciated to many people whose support, advice and encouragement allowed

me to complete this work.

Firstly, I would like to express my sincere and honest thanks to my supervisor, Prof.

Kenji Furukawa. His academic guidance, technical advice and incisive considerations

during my study deserve all my gratitude. Without his patient instruction, the completion

of this thesis and the publications would not have been possible.

Secondly, I am very thankful to Prof. Susumu Takio, Prof. Yoshito Kitazono and

Assoc. Prof. Takeshi Kitano for their help to check my dissertation.

I am extremely thankful to Dr. Lai Minh Quan, Dr. Zhang Wenjie, Dr. Daisuke Hira,

Dr. Qiao Sen, Dr. Xu Xiaochen, Dr. Ma Yongguang, Dr. Li Zhigang, Mr. Kazuya

Kamishima and Mr. Takahiro Sato for the direct support during my experiments. I have

learned from all of you. My thanks are also due to Ms. Murashima Kimiyo, who never

failed to give me great encouragement and suggestions. I express my appreciation to

Kuraray Corporation for providing me the polymer gel beads.

I’m indebted to the Japanese students, Vietnamese students and Chinese students in

Prof. Furukawa’s lab. Specially, I deeply appreciate my tutors, Dr. Taichi Yamamoto and

Mr. Takehiko Shinohara; my “elder brother and elder sister”, Dr. Yang Jiachun and Dr.

Zhang Li; my young colleagues, Mr. Masashi Takekawa, Mr. Satoshi Ohta, Mr. Ryouta

Esaki, Mr. Yuuki Nakayama, Mr. Daisuke Yoshida; Dr. Liu Chengliang, Dr. Gao Yanning,

Dr. Sou Tyou Syun, Dr. Masako Sakai, Mr. Tran Thanh Liem, Ms. Phan Thi Hong Ngan,

Mr. Chen Cheng, Ms. Jiang Jing, Ms. Xu Shan, Ms. Wei Qiaoyan, Mr. Yuki Tomoshige

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and Dr. Keita Takagi for their kindness and friendships. I’m very grateful to Ms. Seiko

Saito for giving me so much administration guidance and sharing the unforgettable

moments in Hanoi.

I’m thankful to IJEP and GelK programs for giving me not only fundamental

academic knowledge and financial support, but also good friends. I have highly

appreciated all members of Meidensha Corporation (Stationed staff in Nagoya), who

have taught and helped me so much during my internship.

My gratitude also extends to Mr. & Mrs. Sakimoto, Mr. & Mrs. Harada, Ms. Midori

Noguchi, Mr. & Mrs. Akimoto, Ms. Mieko Ikeda, Ms. Megumi Yoshii and my closest

friends in ‘Kumavina’, who give me the second family. I would like to appreciate my

doctoral friends, Ms. Meshkatul Jannat, Ms. Nguyen Thi Ngoc, Ms. Liany Hendratta, Mr.

Lei Lu, Mr. Bingwei Tian, Mr. Tohirin Sukarno and Ms. Mahsa Saeidi, who always cheer

me up.

Special thanks to my all family members: Mom, Dad, Phuong Hanh and Duc Anh

for lots of spiritual support.

I wish to acknowledge all people, whom I might have not mentioned here and who

have either directly or indirectly give me their thoughtfulness and encouragement.

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List of contents

Abstract ……………………………………………………………………………….. v

List of acronyms and abbreviations …...……………………………………..…….. vii

Lists of tables ……………………………………………………………………..… viii

List of figures ……...…………………………………………………………………. ix

Chapter 1 Literature review ………………………………………………………... 01

1.1 Introduction ………………………………………………………………………. 01

1.1.1 Treatment of low-strength wastewater by UASB reactors …………………… 01

1.1.2 Application of PVA-gel carrier for wastewater treatment ….………………… 09

1.2 Objectives of this study …………………………………………………………... 12

Chapter 2 Effect of temperature on UASB treatment of low-strength wastewater

using poly(vinyl alcohol)-gel carrier ……………………………………………….. 17

2.1 Introduction ………………………………………………………………………. 17

2.2 Materials and methods ……………………………………………………………. 18

2.2.1 Experimental setup ……………………………………………………………... 18

2.2.2 Synthetic medium ………………………………………………………………. 19

2.2.3 Biomass carrier …………………………………………………………………. 20

2.2.4 Analytical methods ...…………………………………………………………… 20

2.3 Results ……………………………………………………………………………. 21

2.3.1 UASB reactor performance …………………………………………………….. 22

2.3.2 Effects of temperature decrease and extremely short HRTs ……………………. 25

2.3.3 Characteristics of attached growth ……...……………………………………… 26

2.3.4 Archaeal community analysis …………………………………………………... 28

2.3.5 Post-treatment of UASB reactor effluent ………………………………………. 30

2.4 Discussion ………………………………………………………………………… 31

2.5 Conclusions ………………………………………………………………………. 32

Chapter 3 Response of poly(vinyl alcohol)-gel and poly(ethylene glycol)-gel

biogranular sludges in two identical UASB reactors ……………………………… 37

3.1 Introduction ………………………………………………………………………. 37

3.2 Materials and methods ……………………………………………………………. 38

3.2.1 Reactor setup …………………………………………………………………… 38

3.2.2 Substrates ……………………………………………………………………….. 39

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3.2.3 Biomass carrier …………………………………………………………………. 39

3.2.4 Analytical methods ...…………………………………………………………… 40

3.3 Results and discussion ……………………………………………………………. 40

3.3.1 Reactor performance ……………………………………………………………. 40

3.3.2 Characteristics of attached growth ……………………………………………... 42

3.4 Conclusions ………………………………………………………………………. 57

Chapter 4 Substrate removal kinetics in a UASB reactor using poly(vinyl

alcohol)-gel carrier operated at 15oC ……................................................................. 50

4.1 Introduction ………………………………………………………………………. 50

4.2 Materials and methods ……………………………………………………………. 51

4.2.1 Experimental setup ……………………………………………………………... 52

4.2.2 Synthetic influent ……………………………………………………………….. 52

4.2.3 Seed sludge ……………………………………………………………………... 52

4.2.4 Analytical methods …...………………………………………………………… 52

4.3 Results and discussion ……………………………………………………………. 52

4.3.1 Reactor performance ……………………………………………………………. 53

4.3.2 Characteristics of attached growth …...………………………………………… 54

4.3.3 Substrate removal kinetics in UASB reactor …………………………………… 56

4.4 Conclusions ………………………………………………………………………. 62

Chapter 5 Post-treatment of UASB effluents by a swim-bed reactor ……………. 66

5.1 Introduction ………………………………………………………………………. 66

5.2 Materials and methods ……………………………………………………………. 66

5.2.1 Experimental setup ……………………………………………………………... 66

5.2.2 Seed sludge ……………………………………………………………………... 68

5.2.3 Biomass carrier …………………………………………………………………. 68

5.2.4 Analytical methods ……………………………………………………………... 68

5.3 Results and discussion ……………………………………………………………. 69

5.3.1 Reactor startup ………………………………………………………………….. 69

5.3.2 COD removal performance …………………………………………………….. 70

5.4 Conclusions ………………………………………………………………………. 73

Chapter 6 Conclusions ……………………………………………………………… 75

Publications…………………………………………………………………………... 78

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Abstract

Low-strength wastewater is identified with COD concentrations below 1000 mg/L.

Its main sources are cesspit leakage, septic tank, sewage treatment plant, industrial

process water, rainfall runoffs, agricultural drainage, etc. In many developing countries,

such wastewaters are large in quantity and discharged into water bodies without a

treatment process.

Over the past forty years, UASB reactor was introduced by Dr. Lettinga and his

coworkers in Netherlands. It has become one of the most popular anaerobic wastewater

treatment processes because of low energy demand, simple construction and high

removal efficiency. The application of UASB reactor for industrial wastewater treatment

indicated a number of reports on the treatment of high-strength wastewater and

medium-strength wastewater. A small fraction of published papers have discussed on the

treatment of low-strength wastewater, because such wastewater is poor in recoverable

materials, therefore treating them brings insignificant returns. It becomes crucial to treat

low-strength wastewater with less input of energy and other resources.

Sludge granulation is considered as the key success of UASB process. In our

experiments, PVA-gel beads were employed as a biomass carrier. This functional resin

has a reticulate structure that can trap and carry microorganisms. PVA-gel beads have

been employed as biomass carrier in hundreds of projects on industrial water treatment

systems in Japan. Recently, PVA gels have been applied for lab-scale anaerobic

bioreactors, including packed-bed, anammox and UASB. Zhang et al. (2009) carried out

his experiments with UASB reactor using PVA gels treating high-strength wastewater. In

my study, the treatment of low-strength wastewater by UASB reactor using PVA gel

beads has been discussed. This dissertation covered six following chapters:

Chapter 1 – An overview of the studies on low-strength wastewater treatment by

UASB bioreactors and the application of poly(vinyl alcohol)-gel beads as biomass carrier

for anaerobic wastewater treatment.

Chapter 2 – The performance of a UASB reactor treating low-strength wastewater

under mesophilic (35oC) to psychrophilic (15oC) conditions. The effect of temperature

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decrease on COD removal was evaluated. The operational strategy was keeping the stable

influent COD concentrations and accelerating HRT to below 1 hr. A stepwise increase of

organic loading rates was achieved, excluding the requirements for time and space of

experiments. The acceptable organic loading rates for treatment of low-strength

wastewater by UASB reactor were discussed.

Chapter 3 – The role of the porous macrostructure of PVA granules in UASB reactor

was investigated. COD removal and the dominant microbial species in two identical

UASB reactors using PVA-gel carrier and poly(ethylene glycol) (PEG)-gel carrier for

treating low-strength wastewater were studied.

Chapter 4 – The operation of a cylinder-shaped UASB reactor using PVA-gel carrier

at 15oC and under short HRTs. It was compared with the performance of a cuboid-shaped

UASB reactor as described in Chapter 2. The microbial population and substrate removal

kinetics for the cylinder-shaped UASB reactor was presented.

Chapter 5 – The feasibility of applying a swim-bed reactor as post-treatment of

UASB effluents was investigated.

Chapter 6 – Conclusion remarks and recommendation for future work.

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List of acronyms and abbreviations

AHR Anaerobic Hybrid Reactor

BF Biofringe

BOD5 5-day Biological Oxygen Demand

COD Chemical Oxygen Demand

GSS Gas Solid Separator

HRT Hydraulic Retention Time

OLR Organic Loading Rate

OTU Operational Taxonomic Unit

PCR Polymerase Chain Reaction

PVA Poly(vinyl alcohol)

PEG Poly(ethylene glycol)

SEM Scanning Electron Micrograph

SS Suspended Solids

TN Total Nitrogen

UASB Upflow Anaerobic Sludge Blanket

VFA Volatile Fatty Acids

VSS Volatile Suspended Solids

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List of Tables

Table Title

1-1 Classification of methanogenic bacteria (Whitman et al., 2001)

1-2 Five-year reports on COD removal using PVA bio-carriers (2005-2011)

2-1 Operational parameters

2-2 Performance of UASB reactor during Period I-III

2-3 Comparison of temperature coefficient (θ) for anaerobic treatments

2-4 Performance of lab-scale UASB reactors using PVA gel carrier

2-5 Archaeal communities of UASB sludge

2-6 BOD5, COD and TN concentrations in UASB effluents

3-1 Operational parameters of the two identical UASB reactors

3-2 Properties of the original PVA/PEG beads

3-3 Treatment performance of UASB reactors using PVA/PEG-gel carriers

3-4 Archaeal communities in UASBPVA and UASBPEG sludges

4-1 Operational parameters of 2.5 L-cylinder-shaped UASB reactor

4-2 Treatment performance of 2.5 L-cylinder-shaped UASB reactor

4-3 Treatment performance of UASB reactors using PVA-gel at 15oC

4-4 Archaeal communities in the granular sludge obtained from 2.5 L-UASB

4-5 Data for Grau second-order kinetic model for 2.5 L-UASB reactor

4-6 Comparison of kinetic parameters in the Grau second-order model

4-7 Data for modified Stover-Kincannon model for 2.5 L-UASB reactor

4-8 Comparison of kinetic parameters in the Stover-Kincannon model

5-1 Treatment performance of the swim-bed reactor

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List of Figures

Figure Title

1-1 Five-year reports (1999-2004) on the treatment of industrial wastewaters by

UASB reactors

1-2 Schematic diagram of a basic UASB reactor

1-3 Anaerobic conversion of organic substrates to methane

1-4 Schematic of the multi-layer model for anaerobic granulation

1-5 Kuraray’s wastewater treatment technology using PVA gel beads

2-1 Schematic diagram of UASB reactor (A); blank PVA beads (B); macrostructure of

blank PVA bead, scale bar 20 µm (C); cultivated PVA beads (D)

2-2 Time courses of COD removal

2-3 COD concentrations at different sampling ports under loading rate of 17 kg-COD

m-3 d-1 (HRT 0.6 h)

2-4 Temperature dependence of COD removal rate

2-5 Scanning electron microscopic images of a matured PVA-gel beads

2-6 BOD5, COD and TN concentrations in UASB effluents under COD loading rates

of 5 to 40 kg-COD m-3 d-1

3-1 Schematic of two identical 1L-cylinder-shaped UASB reactors

3-2 Time courses of COD removal by UASBPVA and UASBPEG reactors

3-3 SEM of the anaerobic sludge attached to a matured PVA bead

3-4 SEM of the macrostructure of an original PEG bead

3-5 SEM of the anaerobic sludge attached to a matured PEG bead

4-1 Schematic diagram of 2.5 L-cylinder-shaped UASB reactor

4-2 Time courses of COD removal by 2.5 L-cylinder-shaped UASB reactor

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4-3 Grau second-order model application for 2.5 L-UASB reactor

4-4 Modified Stover-Kincannon model application for 2.5 L-UASB reactor

4-5 Comparison of the predicted and the actual COD concentrations from 2.5

L-cylinder-shaped UASB reactor operated at 15oC

5-1 Schematic diagram of 7.7 L-swim-bed reactor as the post treatment of UASB

effluents from 3.9 L-cuboid-shaped UASB reactor (A) and 2.5 L-cylinder-shaped

UASB reactor (B)

5-2 Cross-sectional schematic diagram of swim-bed reactor

5-3 Time course of total sludge attachment to the BF carrier

5-4 Time courses of COD removal by swim-bed reactor

5-5 Linear relation between COD removal rate and COD loading rate

5-6 The BF carrier with attached growth (day 50 and day 320)

5-7 Time courses of reactor SS concentration and linear upflow velocity

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Chapter 1 Literature Review

1.1 Introduction

Anaerobic biological wastewater treatment has been majorly collected much

attention by the researchers due to its sustainability. Many anaerobic bioreactor systems,

such as anaerobic filters (AF), anaerobic sequencing batch reactors (SBR), anaerobic

expanded bed reactors (EGSB) and anaerobic fluidized bed reactors (AFB) have been

introduced for the treatment of biodegradable wastewaters. Of these, upflow anaerobic

sludge blanket (UASB) technology was recently considered as the most popular method

in which organic materials can be removed under high loading rate (Habeeb et al., 2010).

Sludge granules are at the core of UASB technology (Lettinga et al., 1980; Van Haandel

et al., 1994). A sludge granule is an aggregate of microorganisms forming under a

constant upflow hydraulic regime. The sludge granules are multi-microbial

communities and none of the individual species is capable of degrading complex

organic matters (Lens et al., 1995; Yu et al., 2000). The operation of UASB reactor was

previously limited to the treatment of high-strength industrial wastewater (Alphenaar et

al., 1993; Arching et al., 1993; Hwang et al., 1991; Imai et al., 1997; Ke et al., 1996).

Recent studies have been practically indicated the feasibility of UASB reactors to treat

low-strength industrial and domestic wastewaters (Sankar Ganesh et al., 2007; Show et

al., 2004). This chapter attempts to review the application of UASB reactor in the

treatment of such wastewaters; besides, the development of granule-based UASB

reactors using poly(vinyl alcohol)-gel is briefly introduced.

1.1.1 Low-strength wastewater treatment by UASB reactors

The UASB process has been developed by Dr. Gatze Lettinga in the late 1970's at

the Wageningen University, The Netherlands (Lettinga et al., 1980). The UASB reactor

is mainly classified as bioreactors, due to its biological treatment of wastewater. UASB

reactor is characterized by its low energy demand, simple construction and high removal

efficiency (Show et al., 2004). Sankar Ganesh et al. (2007), cited by Habeeb et al.

(2010) reported a survey to investigate the application of UASB reactor during

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1999-2004. With numerous advances (sludge development, microbial manipulation,

reactor hydrology, upstream controls, combination with other reactors, etc.),

biodegradable wastewaters varying in strength have been treated efficiently with UASB

reactors as illustrated in Fig. 1-1.

Fig. 1-1 Five-year reports (1999-2004) on the treatment of industrial wastewaters by

UASB reactors (Sankar Ganesh, 2007)

It indicates that a small fraction of reports focused on low-strength industrial

wastewaters. UASB process was regarded to suite for the treatment of high-strength

wastewaters, followed by medium-strength ones, but low-strength wastewaters pose

special challenge. Such wastewaters generally ensue from washing operations:

households generate such wastewaters as sewages, and industries do so as streams

resulting from washing of the machinery and the rest of the shop floor. Such wastewaters

are of low-strength but are large in quantity. It therefore becomes crucial that techniques

be developed to treat such wastewaters with less input of energy.

The UASB system is mainly consisted of a tank, pump, and biogas collector system

as illustrated in Fig. 1-2A. Untreated wastewater is distributed at the bottom and fluid up

through the sludge blanket, where organic matters are digested, absorbed, and

metabolized into bacterial cell and produce biogas. The gas solid separator (GSS) was

designed at the top of the reactor (Fig. 1-2B).

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Fig. 1-2 Schematic diagram of a basic UASB reactor:

UASB design (A), GSS design (B), GSS process (C), biodegradation in UASB

reactor (D) (Habeeb et al., 2010)

C D

B A

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The main reason to provide UASB reactor with GSS was (i) to collect the discharged

biogas properly, (ii) to decrease the turbulence which is mainly resulted from gas arising

in bubbles, (iii) to reduce the solids content in effluent, and (iv) to reduce the sludge

particles washout by entrapping particles in sludge blanket or flocculating or settling the

particles. Fig. 1-2C shows how the separation device is working. The successful

treatment in UASB reactor is mainly attributed to the formation of anaerobic granular in

sludge bed where microbial communities plays the central role on digesting the substrates

to biogas. The biological digestion process is illustrated in Fig. 1-2D.

In the UASB granules, different groups of bacteria carry out sequential metabolic

processes. Various theories have been explained the activity and performance of

microbial communities inside UASB (Liu et al., 2003). An overall scheme for anaerobic

conversions of organic substrates to methane is indicated in Fig. 1-3. During anaerobic

degradation of particulate organic materials, particulate biopolymers (carbohydrates,

proteins and lipids) are firstly hydrolyzed to organic monomers, which can be utilized as

substrates by fermentative organisms (amino acids, sugars) or by anaerobic oxidizers

(fatty acids). The carbonic products from these reactions are either acetate (CH3COOH)

and hydrogen or intermediate compounds, such as propionate and butyrate, which may

later be converted to acetate or hydrogen (H2). Methane (CH4) is mostly produced from

acetate or hydrogen and carbon dioxide (CO2).

UASB microbial communities can be classified into two domains, Bacteria and

Archaea. Stable anaerobic digestion is accomplished by representatives of four major

metabolic groups: hydrolytic-fermentative bacteria, proton-reducing acetogenic bacteria,

acetotrophic methanogens and hydrogenotrophic methanogens. Acetotrophic and

hydrogenotrophic methanogens are essential for the last step of methanogenesis.

The acetotrophic methanogens are obligate Archaea anaerobes, which convert

acetate to methane and carbon dioxide (CH3COOH CH4 + CO2). The activity of the

acetotrophic methanogens are of paramount importance during anaerobic conversion of

acetate. In earlier work, Methanosarcina and Methanosaeta species were found to be the

dominant methanogens in a variety of UASB reactors. In other methanogenic reactions,

hydrogen is used as an electron acceptor to form methane by hydrogennotrophic

methanogens (4H2 + CO2 CH4 + 2H2O), while many H2-using methanogens can also

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use formate as an electron donor for the reduction of CO2 to CH4 (4HCOOH CH4 +

3CO2 + 2H2O).

Complex organic substrates

Particulate organic matter Carbohydrates Proteins Lipids

Monomers

Amino acids Fatty acids Sugars Alcohols

Intermediary products

Acetate Propionate Ethanol Lactate

Methanogenesis Methane (CH4)

+ Carbon dioxide (CO2)

Fig. 1-3 Anaerobic conversion of organic substrates to methane

The hydrogen partial pressure is an important parameter, which defines process

stability or upsets in an anaerobic digestion process. Hence, the occurrence of the

hydrogenotrophic methanogens is crucial for an efficient process performance (Demirel

et al., 2008). Table 1-1 shows the outline of methanogenic bacteria classification

Hydrolysis

Acidogenesis

Acetogenesis

Reductive homoacetogenesis

Acetate

(CH3COOH) H2, CO2

Homoacetogenic oxidation

Reductive homoacetogenesis

Hydrolytic bacteria

Fermentative acidogenic bacteria

Acetogenic bacteria

Acetotrophic methanogens Hydrogenotrophic methanogens

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(Whitman et al., 2001). So far, 28 genera of methanogens have been described. The

majority of rod-shaped methanogens are affiliated to the order Methanobacteriales,

which consists of three mesophilic genera (Methanobacterium, Methanobrevibacter and

Methanosphaera) and two thermophilic or hyperthermophilic genera

(Methanothermobacter and Methanothermus).

Table 1-1 Classification of methanogenic bacteria (Whitman et al., 2001)

Class I. Methanobacteria (known to grow on H2/CO2 and formate as carbon source) Order I. Methanobacteriales Family I. Methanobacteriaceae Genus I. Methanobacterium Genus II. Methanobrevibacter Genus III. Methanosphaera Genus IV. Methanothermobacter Family II. Methanothermaceae Genus I. Methanothermus Class II. Methanococci (known to grow on H2/CO2 and formate as carbon source) Order I. Methanococcales Family I. Methanococcaceae Genus I. Methanococcus Genus II. Methanothermococcus Family II. Methanocaldococcaceae Genus I. Methanocaldococcus Genus II. Methanotorris Class III. Methanomicrobia Order I. Methanomicrobiales (known to be hydrogenotrophic) Family I. Methanomicrobiaceae Genus I. Methanomicrobium Genus II. Methanoculleus Genus III. Methanofollis Genus IV. Methanogenium Genus V. Methanolacinia Genus VI. Methanoplanus Family II. Methanocorpusculaceae Genus I. Methanocorpusculum Family III. Methanospirillaceae Genus I. Methanospirillum Order II. Methanosarcinales (known to be acetotrophic and methylotrophic) Family I. Methanosearcinaceae Genus I. Methanosarcina Genus II. Methanococcoides Genus III. Methanohalobium Genus IV. Methanohalophilus Genus V. Methanolobus Genus VI. Methanomethylovorans Genus VII. Methanomicrococcus Genus VIII. Methanosalsum Family II. Methanosaetaceae Genus I. Methanosaeta

(Genus: related to the laboratory-scale work in Chapter 2, 3, 4)

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All methanogens grow on a H2/CO2 gas mixture. Many of them utilize formate and

some grow on other simple alcohols. The anaerobic digester is a compatible surrounding

for the growth of mesophilic methanogens and Methanobacterium strains, which play an

important role in the anaerobic degradation of organic compounds as the terminal

metabolic groups (Hobson & Shaw, 1973).

Many mechanisms and models for anaerobic granulation are currently available in

the literature. Based on the microscopic observation, a layered structure of UASB

granules (Fig. 1-4) was initially proposed by MacLeod et al. (1990) and Guiot et al.

(1992), also supported by a numbers of works (Arcand et al., 1994; Lens et al., 1995; Liu

et al., 2003). Recent research by Sekiguchi et al. (1998) showed that UASB granules have

a center which might be formed as a result of the accumulation of metabolically inactive,

decaying biomass and inorganic materials. Tay et al. (2000) proposed a theory for the

molecular mechanism of sludge granulation. The overall granulation starts from

dehydration of bacterial surfaces, and followed by embryonic granule formation, granule

maturation and post maturation. This theory provides useful information for

understanding how anaerobic granules form in a molecular level, but it is most likely that

this theory does not account for those operational conditions associated metabolic

changes of microorganisms, which would highly contribute to the formation of UASB

granules.

Fig. 1-4 Schematic of the multi-layer model for anaerobic granulation

(Hulshoff Pol, 2004)

CH4, CO2

CH3 COOH

VFA

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The start-up and operation of UASB reactor is involved the adjustment of pH of

influent, initial sludge amount, hydraulic retention time (HRT), organic loading rate

(OLR), upflow velocity and temperature of treatment. The start-up period is continuing

until reaching steady-state operation, which is recognized by the changes in removal

efficiency below 10%.

Temperature is a significant variable where it enhances microorganisms to produce

methane from digestion organic matters. An investigation for the influence of the

temperature on the UASB performance included operation of two UASB reactors in the

same HRT of 7 days and OLRs of 10.74 kg COD m-3 d-1 but different temperatures of

treatment (mesophilic temperature of 37oC vs. thermophilic temperature at 55oC). Where

the temperature was increasing from 37 to 43oC, removal efficiency increment was

observed, consequently it had been concluded that the optimum range is the mesophilic

temperature up to 37oC and less than 43oC (Choorit et al., 2007). Furthermore,

temperature shock is of considerable phenomena. It usually occurs in seasonal countries

due to their temperatures varieties during the day. The influence of temperature shock has

been studied by Hwang et al. (1991) and Ke et al. (1996). The authors reported that as a

result of decreased the temperature by 15oC for 48h, a reduction in biogas production of

60% and was observed. The partial recovery of gas production took 5 days to reach 80%

of original level whereas the full recovery has been achieved after 30 days.

HRT is considered as the key operating parameter where its effectiveness is mainly

controlling the performance of UASB reactors. Many authors are in agreement by

considering HRTs of 8 hr is the optimum. The very long HRTs (over 10 hr) are affecting

adversely on the process of sludge granulation with a little removal efficiency increment

was obtained. The very short HRTs (under 1 hr) can be disadvantageous due to its

negative role of biomass washout (Alphenaar et al., 1993; Van Haandel et al., 1994; Yu et

al., 2000).

The pH value is also affected the UASB performance. The pH of influent has been

limited by Van Haandel & Lettinga (1994) between the ranges of 6.3 to 7.8. The change in

pH of treatment is an important factor for the UASB reactor stability. Some of

experiments have been conducted to illustrate the behavior of UASB system towards a

change in the substrate pH (Borja & Banks, 1995). Lowering the pH value from 6.8 to 6.6

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by injecting HCl, gas production increased 40% as well as the concentration of CO2.

Where NaOH was added to raise the pH up to 7.4, an increment of biogas generation was

observed with decreasing in CO2 production.

Recently, modifications of UASB have been conducted in order to expand the use of

system and to increase its purpose. Some of suggested ideas have been practically

implemented. Lettinga et al. (1980) has been recommended adding natural ionic acids to

treatment of a very strong wastewater in order to enhance the digestion process.

Subsequently, it has been implemented by Leal et al. (2006) using additive hydrolytic

enzyme to remove oil and grease in treating dairy effluents. Yu et al. (2000) and Tiwari et

al. (2005) reported the possibilities of adding natural or artificial materials to increase the

sludge granule size and enhance the digestion of UASB reactor. One major drawback of

the UASB reactor is its long start-up period, which generally requires 2-8 months for the

development of anaerobic granular sludge (Liu et al., 2003). In order to reduce the

space-time requirements of UASB bioreactors towards a cheaper treatment, strategies for

expediting granular formation are highly desirable.

1.1.2 Application of PVA-gel carrier for wastewater treatment

The inert nuclei model for anaerobic granulation was initially proposed by Lettinga

et al. (1980). In the presence of inert micro-particles in an UASB reactor, anaerobic

bacteria could attach to the particle surfaces to form the initial biofilms, namely

embryonic granules. The mature granules can be further developed through the growth of

these attached bacteria under given operational conditions. The inert nuclei model was

supported by experimental evidences that addition of water absorbing polymer particles

were used to promote the formation of anaerobic granules (Imai et al., 1997).

Biomass entrapment within various hydrogels is among the progressive approaches

for the creation of enhanced granulation. Many gel matrices have been proposed as

possible carriers. Either natural biopolymers (polysaccharides such as alginate, agar,

carrageenan, etc. or proteins such as gelatin, collagen and others) or synthetic polymers

(polyvinyl alcohol, polyethers, polyacrylates, polyurethanes) can be used. These

polymeric materials were first described at the beginning of 1970s. In recent years,

poly(vinyl alcohol) (PVA)-gel which is an inexpensive and non-toxic synthetic polymer

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has been widely used for immobilization of bioactive materials (Cao et al., 2002, Chen et

al., 1998; Lozinsky et al., 1998; Quan et al., 2009; Zhang et al., 2007). Because PVA-gel

possesses many attractive properties (i.e. hydrophilicity, reactivity, film formation,

resistance to oxidation), it is a potential biomass carrier that can be applied in the

fermentation industry, medicine, food, chemistry and the ecological engineering (Bai et

al., 2010). Table 1-2 shows the recent laboratory-scale work on removal of COD from

wastewaters using PVA-based biomass carriers.

Table 1-2 Five-year reports on COD removal using PVA-gel carriers (2005-2011)

Carrier Reactor Operational

time (days)

Substrate,

Temperature (oC)

HRT

(h) Reference

PVA entrapment Cinder filtration 4 days per

batch

Oil-field

wastewater, 30 96 Li (2005)

PVA beads Anaerobic fluidized

bed (AFB)

120 Corn steep liquor,

35 10

Zhang

(2009)

PVA-calcium

alginate pellets

Membrane

bioreactor (MBR)

330 Reactive Black 5

dye, 20 24

You

(2010)

PVA beads UASB 90 Ethylene glycol,

35 8

Zhang

(2011)

In the present work, PVA-gel beads were supplied by Kuraray Corporation, from

which it was first industrialized in the world. This is a small white spherical

bacteria-fixed carrier made from PVA resin. With an extremely fine net-like structure,

each sphere with diameter of 4 mm and specific gravity of 1.025 can sustain one billion

microorganisms. PVA gel is design to treat industrial and domestic wastewater through

bacterial activities. Fig. 1-5 shows the biological wastewater treatment system using

PVA-gel beads. Because it enables the use of smaller facilities and more efficient

processing than the conventional activated sludge method, this process is being adopted

in household septic tanks, factory wastewater facilities and sewage processing plants.

Removal efficiencies of biological oxygen demand (BOD5), chemical oxygen demand

(COD) and total nitrogen (TN) obtained from treatment of industrial wastewater

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containing 600 mg BOD L-1, 200 mg COD L-1 and 600 mg TN L-1 is 99, 90 and 98%,

respectively. PVA-gel carrier has been selected for hundreds of industrial-scale water

treatment systems (Kuraray Corporation). It has also been applied for lab-scale anaerobic

bioreactors, including packed-bed reactor (Rouse et al., 2005), anammox reactor (Tran et

al., 2006; Quan et al., 2010; Li et al., 2011) and UASB reactor (Zhang et al., 2008; Khanh

et al., 2011). Quan et al. (2010) conducted an anammox reactor using modified PVA-gel

carrier with immobilization technique. Other authors used the original Kuraray’s PVA-gel

beads. Zhang et al. (2008-2011) carried out his experiments with UASB reactor using

PVA carrier treating high-strength wastewaters. The treatment of low-strength

wastewater is crucial in many developing countries, such as Vietnam, etc., thus, my study

focus on the UASB reactor using PVA-gel carrier treating low-strength wastewater.

Fig. 1-5 Kuraray’s wastewater treatment technology using PVA gel beads.

(Kuraray Annual Report, 2007)

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1.2 Objectives of this study

COD reduction is one of the most common factors for validation of any wastewater

treatment facility. The aim of this study was to investigate COD removal from

low-strength wastewater with application of UASB reactors using PVA-gel beads. The

more specific objectives of the research included:

1. Establishing a UASB reactor treating low-strength wastewater under mesophilic

to psychrophilic conditions. The effect of temperature decrease on COD

reduction will be studied; besides, the acceptable organic loadings for

low-strength wastewater treatment by UASB reactor will also be investigated

under the decrease of hydraulic retention time. (Chapter 2);

2. Realizing the role of porous structure of PVA granules in UASB reactors. COD

removal performance and the dominant microbial species in two identical

bioreactors using PVA and poly(ethylene glycol)-gel carriers will be studied

(Chapter 3);

3. Studying the diversity and dynamics of microbial communities in two lab-scale

UASB bioreactors treating low-strength wastewater (Chapter 4);

4. Investigating the feasibility of applying a swim-bed reactor as post-treatment of

UASB effluents (Chapter 5).

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Chapter 2 Effect of temperature on UASB treatment of

low-strength wastewater using poly(vinyl alcohol)-gel carrier

2.1 Introduction

COD reduction is one of the most common factors for validation of any facility that

has to comply with wastewater treatment regulations. Failure to deal appropriately with

COD reduction can result in non-compliance fines. UASB reactor is among the most

popular anaerobic treatment process in which organic matter is digested, absorbed, and

metabolized into bacterial cell mass and biogas, thus COD reduction can be successfully

achieved (Seghezzo et al., 1998; Tchobanoglous et al., 2003). PVA, which is a readily

available low-cost polymeric gel, has previously been shown to be an effective biomass

carrier in UASB reactors treating high-COD-containing wastewater (Zhang et al., 2008a

and 2008b). Further experiments were therefore conducted to evaluate the feasibility of

using UASB reactors for low-COD-containing wastewater treatment. It is widely known

that low-COD-containing wastewater [<700 mg-COD L-1 (Bhunia and Ghangrekar,

2007), <1000 mg-COD L-1 (Kumar et al., 2007; Ndon et al., 1997)] is mostly

domestically generated, but sometimes consists of industrial effluents. A number of

studies of anaerobic treatment of such wastewater by a UASB process have been

documented (Bhunia and Ghangrekar, 2008; Singh et al., 1995; Uemura and Harada,

2000). However, the use of PVA-gel carrier in UASB reactors has not been widely

reported. In addition, low-strength wastewaters such as municipal sewage and

food-processing effluents are often discharged at ambient temperatures (15–20°C).

UASB reactors, however, are commonly operated under mesophilic conditions at around

35°C for high-rate anaerobic treatment. These conditions increase the operating costs of

anaerobic systems (Angenent et al., 2001). Thus, the UASB process is more attractive

under lower-temperature conditions that require less energy. This paper addresses the

effects of temperature (mesophilic to psychrophilic conditions) on the COD reduction by

a UASB reactor using PVA-gel carrier. Moreover, the potential of UASB reactor under

shorten HRT was investigated. The stable influent COD concentrations and a stepwise

decrease in HRT allow savings in space and time requirements of UASB process.

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2.2 Materials and methods

2.2.1 Experimental setup

Fig. 2-1 Schematic diagram of 3.9L-cuboid-shaped UASB reactor (A),

blank PVA-gel beads (B), macrostructure of a PVA-gel bead, scale bar 20 μm (C),

cultivated PVA-gel beads (D)

The laboratory-scale UASB reactor constructed in cuboid shape was made of

Plexiglas® with a total volume of 3.9 L (60x60x110 mm). The reactor had six sampling

ports and a peristaltic pump was used to maintain the fluidity of the sludge bed (Fig.

2-1A). The influent was injected at the bottom-end of the reactor with a stepwise increase

in flow rates. Table 2-1 shows the strategy for operating UASB reactor under short

hydraulic retention times. HRTs less than 2h and 1h were applied, involving with high

A

Recycle port

PVA gel carrier

P

Gas-solid separator

Influent

Gas

co

llect

ion

NaCl

solution

SP-1

SP-2

SP-3

SP-4

SP-5

Effluent port

P

Water bath

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organic loading rates. In comparison with HRTs of 6h and more in conventional UASB,

these HRTs was short, allows savings in time for treatment process. The treatment

temperature was decreased allows to save input of energy supplied for the reactor. The

treatment of low-strength wastewater is preferably carried out at ambient temperature.

The reactor temperature was referred to the mean annual temperatures in

moderate-climate and tropical-climate countries. Depending on the geographical location,

mean annual temperatures of wastewater have been reported in the range 3–27°C in the

United States and from 30 to 35°C for countries in Africa and the Middle East

(Tchobanoglous et al., 2003).

Table 2-1 Operational parameters

HRT

(h)

Flow rate

(L h-1)

Upflow velocity

(m h-1)

Loading rate

(kg-COD m-3 d-1)

Time (days)

Period I

(35oC)

Period II

(25oC)

Period III

(15oC)

2.00 2.0 0.9 5.0±5.3 0−17

1.56 2.5 1.1 6.4±6.6 17−27 70−95 190−205

0.87 4.5 1.7 11.5±12.0 27−33 95−110 205−224

0.60 6.5 2.2 17.0±17.5 33−39 110−130 224−240

0.49 8.0 2.6 21.0±22.0 39−45 130−150 240−265

0.39 10 3.2 26.0±27.5 45−53 150−180 265−270

0.33 12 3.8 27.5±31.5 53−56 180−185 270−275

0.28 14 4.3 36.4±37.1 56−61 185−190 275−278

0.25 16 4.9 39.1±39.7 65−67

0.23 17 5.1 42.5±44.5 67−69

0.22 18 5.4 46.0±47.5 69−70

2.2.2 Synthetic medium

The influent containing COD concentrations of 430 ± 20 mg L−1 was prepared by

diluting concentrated synthetic wastewater composed of bonito extract (40 g L−1),

peptone (60 g L−1), NaHCO3 (80 g L−1), NaCl (10 g L−1), KCl (2.8 g L−1), CaCl2·2H2O

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(2.8 g L−1), and MgSO4·7H2O (2.0 g L−1). Influent pH was approximately 7.1-7.3. The

5-day soluble biochemical oxygen demand (BOD5) was about 65% of the soluble COD.

2.2.3 Biomass carrier

The original PVA-gel beads (4-mm diameter) were supplied by the Kuraray Co., Ltd

(Osaka, Japan) (Figs. 2-1B, 1C). The cultivated PVA-gel beads originated from a

previously studied anaerobic fluidizing reactor. The volume of bio-carrier was 0.8 L.

These beads were black when transferred to the UASB reactor (Fig. 2-1D) and had an

average settling velocity of 177 m h−1. The settling velocities of the PVA gel were

determined in quiescent water in a 2-L graduated cylinder (height 42 cm).

2.2.4 Analytical methods

Effluent filtered through a 1.0-μm membrane filter was used for analysis of soluble

components. Soluble COD concentrations were measured by the closed reflux

colorimetric method (APHA, 1995). The evolved gas was collected through a gas–solid

separator and the volume was measured using an inverted cylinder containing tap water

with the pH lowered to 3.0 using 1N H2SO4. Methane analyses were performed using a

GC-14B gas chromatograph (Shimadzu, Kyoto, Japan). Determination of BOD5 was

carried out using the dilution method and total nitrogen (TN) concentration was measured

using the persulfate digestion-UV spectrophotometric method and Standard Methods

(APHA, 1995).

Scanning electron microscopic observations of the PVA-gel structure were

conducted as follows: a PVA-gel bead was cut into two pieces and washed twice, for 5

min each time, with 0.1 M phosphate buffer (pH 7.4). The PVA-gel pieces were hardened

for 90 min in a 2.5% glutaraldehyde solution prepared with 0.1 M phosphate buffer (pH

7.4). Next, the samples were washed in the buffer solution three times, for 10 min each

time, and then fixed for 90 min in a 1.0% OsO4 solution prepared with 0.1 M phosphate

buffer. After washing the samples three times, for 10 min each time, in the buffer solution,

they were dehydrated in serially graded solutions of ethanol at concentrations of 10%,

30%, 50%, 70%, 90%, and 95% for 10 min each, and then twice at a concentration of

99.5% for 30 min each time. The samples were frozen and dried using a freeze-drier

(JEOL JFD-300, JEOL, Tokyo, Japan), and then sputter-coated with gold for 100 s with

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an ion-sputtering device (JEOL JFC-1100E). Finally, the samples were observed with a

scanning electron microscope (JEOL JSM 6390LV).

A sludge sample attached to PVA gel was taken from at sampling port 1 (day 270).

The sludge samples used for DNA extraction were stored at −20°C prior to analyses. The

sludge sample was first ground with a pestle under liquid nitrogen. Meta-genomic DNA

was extracted using an ISOIL kit (Nippon Gene, Tokyo, Japan) according to the

manufacturer’s instructions. The archaeal 16S rRNA genes in the DNA were amplified by

PCR with Phusion High-Fidelity DNA polymerase (Finnzymes, Espoo, Finland) and the

primers of Parch519f (forward primer: 5’-CAGCCGCCGCGGTAA-3’) and ARC915r

(reverse primer: 5’- GTGCTCCCCCGCCAATTCCT -3’) (Coolen et al., 2004). PCR was

carried out according to the following thermocycling parameters: 30 s initial denaturation

at 98°C, 25 cycles of 10 s at 98°C, 20 s at 65°C, 20 s at 72°C, and 5 min final elongation

at 72°C. The amplified products were electrophoresed on a 1% agarose gel. A band (~0.4

kb) on the agarose gel was excised, and the DNAs in that band were extracted and

purified using a Wizard SV Gel and PCR Clean-Up System (Promega, Madison, WI,

USA).

The purified DNA fragments were ligated into the EcoRV site of pBluescript II KS +

(Stratagene, La Jolla, CA, USA). Escherichia coli DH5 was transformed using the

constructed plasmids. The plasmids were extracted from the clones carrying them by the

alkaline method. The DNA fragments were sequenced using a 3130xl genetic analyzer

and BigDye terminator v3.1 cycle sequencing kit (Applied Biosystems, Foster City, CA,

USA). Operational taxonomic units (OTUs) were defined by a 1% distance level in the

nucleotide sequences. The sequences were compared with those in the nr database by the

basic local alignment search tool (BLAST) program available on the NCBI website

(http://blast.ncbi.nlm.nih.gov/Blast.cgi).

2.3 Results

2.3.1 UASB reactor performance

The reactor was operated at temperatures varying from 35°C (Period I) to 25°C

(Period II), and 15°C (Period III) as shown in Table 2-2. The experiments were carried

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out with stable influent COD concentrations (430±20 mg L−1) and a stepwise decrease in

HRT, which reduces the treatment space and time.

Table 2-2 Performance of UASB reactor during Period I-III

Parameters 35oC (I) 25oC(II) 15oC (III)

Influent COD (mg L-1) 425±15 429±16 425±8

Effluent COD (mg L-1) 96±80 175±30 325±40

COD loading rate (kg m-3 d-1) 22±17 17±10 14±7

COD removal rate (kg m-3 d-1) 14±11 10.5±6.5 4±2

COD removal efficiency (%) 76±10 60±10 31±3

Specific COD removal rate (kg m3-PVA-gel−1 d−1) 60±46 50±31 19±9

CH4 yield (m3 kg−1-CODremoved) 0.25±0.04 0.15±0.06 0.02±0.01

Fig. 2-2 shows the time courses of COD removal. Influent COD concentration was

kept stable and HRT was shortened, leading to an increase in loading rates and specific

COD removal rate. Due to the decrease of temperature, the methane yield reduced and

effluent COD concentrations increased stepwise. The effluent COD concentrations were

below 200 mg L-1 during Period I-II. At extremely short HRTs, COD removal rates

dropped to low values that indicated the COD overloads.

The reactor was started up at 35 °C and an HRT of 2.0 h. From day 20, the HRT was

decreased stepwise. As the HRT was shortened to 0.26 h, the COD loading rate reached

40 kg-COD m−3 d−1. A COD removal rate of 28 kg-COD m−3 d−1, correlated with a high

specific COD removal rate of 137 kg-COD m3-PVA-gel−1 d−1, was achieved. The

methane yield reached 0.25 m3 kg−1-CODremoved. At the extremely short HRT of 0.22 h,

the COD removal rate dropped to 26 kg-COD m−3 d−1 with a decrease in methane yield to

0.21 m3 kg−1-CODremoved.

Period II at 25°C was started from day 70. The COD removal rate reached 17

kg-CODremoved m−3 d−1 at an HRT of 0.39 h. The maximum loading rate was 27 kg-COD

m−3 d−1. A specific COD removal rate of 80 kg-COD m3-PVA-gel−1 d−1 and a methane

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yield of 0.21 m3 kg−1-CODremoved were obtained. The HRT was then shortened to 0.28 h,

and thereafter it was increased to 1.56 h for the third period of operation, at 15 °C, from

day 190.

Period I (35oC)

Period II (25oC)

Period III (15oC)

Fig. 2-2 Time courses of COD removal

During Period III, a maximum loading rate of 21 kg-COD m−3 d−1 was obtained

using stepwise decreases in HRT. The COD removal rate reached 6 kg-COD m−3 d−1

under HRT 0.49 h. A specific COD removal rate of 28 kg-COD m3-PVA-gel−1 d−1 was

obtained, and the methane yield was reduced to 0.19 m3 kg−1-CODremoved. Overall, COD

removal rate decreased by 50% with each temperature decrease of 10°C.

0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.6

0

5

10

15

20

25

30

35

HR

T (

h)

Tem

per

atu

re (

o C) Temperature

HRT

0 5 10 15 20 25 30 35 40 45 50

050

100150200250300350400450500

CO

D lo

adin

g ra

te,

CO

D r

emov

al r

ate

(kg-

CO

D m

-3d

-1)

CO

D c

once

ntr

atio

n (

mg

L-1

)

Influent COD Effluent COD COD loading rate COD removal rate

0.00

0.05

0.10

0.15

0.20

0.25

0.30

0

20

40

60

80

100

120

0 50 100 150 200 250 300

Met

han

e yi

eld

(m

3k

g-1-C

OD

rem

oved

)

Sp

ecif

ic C

OD

rem

oval

rat

e (k

g-C

OD

m3 -

PV

A-g

el-1

d-1

)

Time (day)

Specific COD removal rateMethane yield

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24

In each period of operation, a steady-state phase was reached before COD overload

conditions occurred; overload conditions occurred during days 65–69, days 180–189, and

days 265–278. The HRTs for each COD overload condition were 0.26 h, 0.39 h, and 0.49

h at 35°C, 25°C, and 15°C, respectively. The changes in COD concentrations inside the

UASB reactor during the steady-state phases were measured (Fig. 2-3). The samples were

taken from the three sampling ports (lower port SP-3; middle port SP-4; higher port SP-5)

located at heights of 35, 50, and 65 cm above the reactor bottom.

The steady-state COD concentrations were compared with the influent and effluent

COD concentrations. At the same HRT (0.6 h) and an up-flow linear velocity of 2.2 m h−1,

only 7–15% of the influent COD concentration (30 to 60 mg-COD L−1, depending on the

reactor temperatures) was removed from the upper part of UASB reactor where the

sampling ports are located. Thus, it could be concluded that organic matter was mostly

degraded by the PVA-gel layer in the lower part of reactor. High COD consumption in the

sludge bed at 35°C and 25°C periods demonstrated that the PVA-gel beads played an

important role as support materials in retaining a sufficient amount of anaerobic sludge in

the UASB reactor. Under short HRTs, temperatures as low as 15°C may lead to limited

biodegradation, thus high concentrations of residual COD in the upper part of UASB

reactor were observed.

Fig. 2-3 COD concentrations at different sampling ports

under loading rate of 17 kg-COD m−3 d−1 (HRT 0.6 h)

0

50

100

150

200

250

300

350

400

450

CO

D c

once

ntr

atio

n (

mg

L-1

)

Influent port Lower port Middle port Higher port Effluent port

35oC 25oC 15oC

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2.3.2 Effects of temperature decrease and extremely short HRTs

A decrease in biochemical reaction rate is often related to a decrease in treatment

temperature. The effect of reactor temperature (T) on COD removal rate (k) is given by

the following empirical equation (Tchobanoglous et al., 2003):

(1)

where kT is the COD removal rate at temperature T °C, k20 is the COD removal rate at

20°C, and θ is the temperature coefficient 1.056 (20-30oC) and 1.135 (4-20oC). The θ

values for cold temperatures (below 20°C) were larger than those for medium

temperatures, implying that psychrophilic conditions had more influence on the COD

removal rate than mesophilic conditions did. This trend is illustrated in Fig. 2-4 that

shows the temperature dependence of COD removal rates under HRTs ranging from 1.56

h to 0.49 h.

Fig. 2-4 Temperature dependence of COD removal rate

The Eq. (1) permits the calculation of the temperature coefficient (θ) based on

experimental COD removal rates. The θ value was determined to be 1.05 to 1.09

(average: 1.07) at temperatures ranging from 35°C to 15°C. The θ values in the present

study were consistent with previously reported results (Table 2-3).

0

5

10

15

20

15 25 35

CO

D r

emov

al r

ate

(kg-

CO

D m

-3d

-1)

Temperature (oC)

HRT 1.56 h

HRT 0.87 h

HRT 0.60 h

HRT 0.49 h

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Table 2-3 Comparison of temperature coefficients (θ) for anaerobic treatments

Temperature coefficient (θ) Temperature References

1.047 ≥ 20oC Phelps (1944)

1.135

1.056

4−20oC

20−30oC Schroepfer et al., (1964)

1.09 (PVA beads)

1.05 (PVA beads)

15−25oC

25−35oC This study

1.07-1.11 (star channel)

1.06-1.11 (pall rings)

1.04-1.05 (gravel)

15−25oC El-Monayeri et al., (2007)

All values of θ were larger than 1, showing that the COD removal rate decreased as

the temperature decreased. El-Monayeri et al. (2007) discussed that the structure of

biomass carrier influences the θ values. The reported values of θ varied from 1.05 to 1.11

for three types of support media (gravel, pall rings and star channel). The highly porous

carriers, such as star channel and pall rings have the higher values of θ than non-porous

carriers. The average value of θ in case of PVA-gel carrier was 1.07 consistent with the

range of θ values for the highly porous carriers.

2.3.3 Characteristics of attached growth

Fig. 2-5 Scanning electron microscopic images of a matured PVA-gel bead:

cross-section (A), surface (B) and interior (C)

A B C

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The PVA beads on days 70, 170, and 270 had average settling velocities of 194, 199,

and 201 m h−1, respectively, greater than the value of 177 m h−1 in the start-up process. In

comparison, reported typical values for anaerobic biomass granules are in the range

18–100 m h−1 (Quan et al., al., 2011). Because of biomass attachment, the color of

PVA-gel beads turned to black. The outer surface of matured PVA-gel was covered with a

dense sludge layer (Fig. 2-5). Cracks appeared as a result of gas release. The porous

structure of PVA-gel provided a matrix for biomass development to the inner core of bead.

The use of PVA-gels in lab-scale UASB reactors treating different types of wastewater

under temperature variation is summarized in Table 2-4. Zhang et al. (2008a) conducted

his experiments using PVA beads as seed nuclei in a UASB reactor treating high-strength

synthetic wastewater made of corn steep liquor. The PVA-gel beads had a similar density

to natural granules, 1.03–1.08 g cm−3, which has been shown to be beneficial for

microbial attachment (Schmidt and Ahring, 1996).

Table 2-4 Performance of lab-scale UASB reactors using PVA-gel carrier

Operational condition UASB I

(Zhang et al., 2008a; 2008b)

UASB II

(this study)

Reactor temperature 35 °C 35 °C 35 °C 25 °C 15 °C

Reactor volume (L) 7.5 7.5 3.9 3.9 3.9

HRT (h) 48−10 14.4−8.0 2.00−0.22 1.56−0.28 1.56−0.28

Synthetic medium Corn steep liquor Ethylene glycol Peptone-bonito extract

Influent COD concentration (mg L−1) 770-11000 600-3800 430±20

COD loading rate (kg-COD m−3 d−1) 0.4−22.5 1.0−11 5.2−47 6.3−37 6.4−35.5

COD removal rate (kg-COD m−3 d−1) 20.5 10.7 25 16 12

Operation period (day) 280 137 70 118 98

PVA-gel size (mm diameter) 2−3 3−4 4 4 4

Packing ratio (%) 8 12 20 20 20

Specific COD removal rate (kg-COD m3-PVA-gel−1 d−1)

154 78 119 81 60

Settling velocity (m h−1) 200 322 194 199 201

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During the experimental periods, the PVA-gel beads always settled at the bottom of

the reactor. The smaller PVA-gel beads (2~3-mm diameter) promoted biomass

attachment, but the bigger ones (4-mm diameter) were helpful for retaining the beads in

the reactor (Zhang et al., 2008a and 2008b). Hence, the bigger-size PVA-gel beads were

selected for the experiments in our study. As the reactor temperature decreased from

35 °C to 15 °C, the specific COD removal rate decreased by nearly 50%, from 119 to 60

kg-COD m3-PVA-gel−1 d−1; however, the settling velocity increased. The mechanism of

anaerobic sludge granulation in UASB reactors is poorly understood, but the increase in

settling velocity could be explained by the development of attached biomass layers on the

surface of PVA-gel.

2.3.4 Archaeal community analysis

In the UASB reactor, sequential metabolic processes are carried out by different

groups of bacteria such as hydrolytic bacteria, fermentative acidogenic bacteria,

acetogenic bacteria, and methanogens. The archaeal communities for UASB sludge on

the surface of the PVA-gel carrier treating low-strength organic wastewater in the present

study is shown in Table 2-5.

Eight different OTUs were identified in the archaeal clone library of the sludge

sample (day 270). OTU 1 and OTU 2 had 100% and 98% sequence identity with

Methanobacterium beijingense strain 4-1 (AY552778), respectively. Methanobacterium

beijingense strain 4-1 was isolated from an anaerobic digester in Beijing, China. The

strain has been shown to use H2/CO2 and formate for growth and methane production.

OTU 3 and OTU 4 had 100% sequence identity with Methanobacterium formicicum

strain FCam (AF028689) and Methanobacterium formicicum strain S1 (DQ649309),

respectively. Methanobacterium formicicum strain FCam was isolated from rice-field soil

in France. The strain has also been shown to use H2/CO2 and formate for growth and

methane production. Thus, 36% (12 clones/33 clones) of archaeal members in the UASB

sludge community were thought to belong to the genus of Methanobacterium which grow

on H2/CO2 and formate.

OTU 5 and OTU 6 had 99% sequence identity with Uncultured Methanosarcinales

archaeon clone QEEC1CH041 (CU917466) and 97% sequence identity with Uncultured

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Methanosaeta sp. clone DI_C03 (AY454761), respectively.

Table 2-5 Archaeal communities of UASB sludge

OTU Taxon GenBank Accession

Identity (%)

Number of clones

1 Uncultured Methanobacterium sp. clone WA1

Methanobacterium beijingense strain 4-1

EU88817

AY552778

100

100

6/33

2 Uncultured Methanogenic archaeon isolate SSCP band As11

Methanobacterium beijingense strain 4-1

DQ682559

AY552778

99

98

1/33

3 Uncultured Methanobacterium sp. clone SWA3

Methanobacterium formicicum strain FCam

EU888014

AF028689

100

100

4/33

4 Uncultured Methanobacterium sp. clone SWA4

Methanobacterium formicicum strain S1

EU888013

DQ649309

100

100

1/33

5 Uncultured Methanosarcinales archaeon clone QEEC1CH041

Uncultured Methanosarcinales archaeon clone QEEC1AB061

CU917466

CU917434

99

99

1/33

6 Uncultured archaeon isolate ARC7_G07

Uncultured Methanosaeta sp. clone DI_C03

FM162215

AY454761

99

97

1/33

7 Archaeon enrichment culture clone C4-15C-A

Uncultured archaeon 44A-1

GU196162

AF424765

100

100

12/33

8 Uncultured crenarchaeote clone F31

Uncultured crenarchaeote clone GoM_GC232_4463_Arch73

EU910616

AM745241

99

94

7/33

It is widely known that Methanosarcina and Methanosaeta are important aceticlastic

methanogenic species. Methanosarcina are the most versatile methanogens. They can use

various sources of carbon, including methylamines and acetate. Methanosaeta also can

use acetate as a substrate, although their growth rate is slower than that of

Methanosarcina. Methanosaeta was found to be dominant at very low acetate

concentrations and has a high affinity for acetate (Kongjan et al., 2011). On the other hand,

the genus Methanosarcina was able to tolerate high acetate concentrations and has a

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much lower substrate affinity, but higher maximum specific use rate (Karakashev et al.,

2005; Tatara et al., 2005). Thus, the presence of Methanosarcina and Methanosaeta

species would support the proposition that methanogens with slow growth rates like

Methanosaeta can easily bind to PVA-gel, allowing longer sludge retention times in the

UASB reactor.

OTU 7 and OTU 8 had 100% sequence identity with Archaeon enrichment culture

clone C4-15C-A (GU196162) and Uncultured archaeon 44A-1 (AF424765), 94-99%

sequence identity with Crenarchaeote-relatives (EU910616 and AM745241). The

presence of these sequences can be explained by the distinctive operating conditions of

the UASB reactor under low temperatures and extremely short hydraulic retention time.

2.3.5 Post-treatment of UASB reactor effluent

The benefits of anaerobic wastewater treatment in UASB reactors are fully realized

if a post-treatment system is available. This process should be easy to operate, stable

under shock loads, and have low energy-requirements because the UASB reactor is

operated under various temperatures and HRTs. Fig. 2-6 shows the effluent BOD and

COD concentrations. The BOD5/COD ratio was 0.6, so the effluents from our UASB

reactor contain easily biodegradable organic carbon.

Fig. 2-6 BOD5, COD and TN concentrations in UASB effluents

under loading rates of 5 to 40 kg-COD m−3 d−1

Nitrogen removal is also often required before discharging treated effluents. The

influent total nitrogen (TN) concentrations were from 35 to 40 mg L−1, of which 30% was

removed from the influent by the UASB reactor. As shown in Fig. 2-6, the UASB

effluents contained low TN concentrations. The economical post-treatment of such

0

50

100

150

200

250

300

350

BOD5 COD TN

Con

cen

trat

ion

(m

g L

-1) 35oC 25oC 15oC35oC 25oC 15oC

BOD5

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UASB effluents has been documented using a down-flow hanging-sponge system

(Takahashi et al., 2011); a sequencing batch reactor system (Moawad et al., 2009); an

electrocoagulation system (Yetilmezsoy et al., 2009); slow sand filters (Tyagi et al.,

2009); and polishing ponds (Sato et al., 2006), etc. Other studies of the development of

swim-bed technology demonstrated that swim-bed-attached growth bioreactors showed

excellent performance in organic wastewater post-treatment (Cheng et al., 2006). With

respect to the use of PVA-based biomass carriers, recently developed anammox reactors

have been reported as providing a promising nitrogen removal process (Ge et al., 2009;

Quan et al., 2011). These results show that further study is needed to evaluate

cost-effective systems for the post-treatment of UASB reactor effluents.

2.4 Discussion

It is widely known that temperature is an important factor in anaerobic treatment of

domestic wastewater. In addition, temperature shifts may cause higher suspended solids

levels in effluents and a decrease in the removal efficiencies of soluble COD (Morgan

and Allen, 2003; Ndon et al., 1997); the accumulation of suspended solids present in

domestic wastewater may decrease the methanogenic activity of the sludge, and also

causes formation of scum layers. Sudden washout of sludge may occur if these scum

layers are not stabilized within the reactor. In this situation, long HRTs and relatively

low organic loading rates are needed, thus the scope for high-rate wastewater treatment

is limited.

The UASB reactor showed the ability to sustain shock loads; however, it should be

prevented from overloading. In the present study, the recognition of COD overload

during each period of operation based on the drops of COD removal rate as showed in Fig.

2-2. Our findings must be viewed in the light of some limitations. One potential limitation

is that temperature control of the UASB reactor was needed, even though operation at

ambient temperatures is preferred. This was because of large variations in the ambient

temperature; these variations may cause unexpected effects in the reactor performance

under extremely short HRTs. This study also did not cover temperatures below 10 °C,

which has been a challenge for many biological treatment processes. However, the results

from this study demonstrated the treatment feasibility of UASB reactors at low

temperatures.

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The use of PVA-gel as the biomass carrier in UASB reactors has not been widely

documented. UASB reactors are required to operate under various temperatures,

depending on seasonal conditions. The present study addressed the effects of temperature

change on the treatment performance of a UASB reactor. It was found that the COD

removal rate of UASB reactor decreased by 50% for a temperature decrease of 10 °C.

Extremely short HRTs could not be used at low temperatures because COD overload

occurred. Also, the characteristics of matured PVA-gel beads were found to be affected

by the wastewater constituents.

This study presented trends for COD removal rate against COD loading rate in

agreement with those reported by El-Monayeri et al. (2007). The key feature of UASB

process that allows higher volumetric COD loadings than as in other anaerobic processes

is the development of a dense granulated sludge (Ghangrekar et al., 2005; Tchobanoglous

et al., 2003). Several months may be required to develop this granulated sludge. A seed is

often supplied from other facilities to accelerate the reactor start-up. The UASB reactor in

our study was seeded with cultivated PVA-gel obtained from a previous anaerobic

fluidizing bed reactor, resulting in a short start-up phase.

Recently, there has been increasing interest in the mechanisms of granule

development inside UASB reactors (Bhunia and Ghangrekar, 2007; Liu et al., 2003;

Vlyssides et al., 2008). Habeeb et al. (2011) assessed five key factors affecting UASB

granulation, namely (1) temperature, (2) organic loading rate, (3) pH and alkalinity, (4)

nutrients, and (5) cations and minerals. The present study covered the effects of

temperature and organic loading rate on PVA-gel carrier. Further work should assess the

development of granules in terms of the other factors. In addition, it has been

demonstrated experimentally that a high COD removal rate can be achieved by preparing

active microorganisms inside gel biomass carriers (Isaka et al., 2011; Quan et al., 2011).

These methods can be applied to the attached immobilization of useful microorganisms.

2.5 Conclusions

Two important findings were obtained from this study:

1) The effect of temperature on the treatment of low-strength wastewater in a UASB

reactor using PVA-gel carrier was investigated. The COD removal rate was reduced by

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33

50% when the temperature was decreased by 10 °C;

2) The relationship between COD removal rate and treatment temperature was

experimentally evaluated. The average temperature coefficient (θ) was determined to be

1.07.

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36

down-flow hanging sponge (DHS) reactors combined system by sulfur-redox

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reactor supplemented with iron, Anaerobe, 14 (5), 275–279.

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http://reposit.lib.kumamoto-u.ac.jp/handle/2298/11953

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37

Chapter 3 Response of poly(vinyl alcohol)-gel and

poly(ethylene glycol)-gel biogranular sludges in two identical

UASB reactors

3.1 Introduction

UASB reactor has been employed in industrial and municipal wastewater treatment

for decades. It exhibits positive features such as high organic loadings, low energy

demand, short hydraulic retention time and easy reactor construction (Alphenaar et al.,

1993; Bhunia et al., 2007; El-Kamah et al., 2011; Fang et al., 1994; Ghangrekar et al.,

2005; Lettinga et al., 1980; Mahoney et al., 1987; Schmidt et al, 1996; Zhang et al., 2008).

Important parameters affecting the treatment efficiency of UASB reactors include the

granulation process in the reactor, the characteristics of the wastewater to be treated, the

selection of inoculum material, the influent of nutrients and several other environmental

factors. Among these parameters, the granulation process is believed to be the most

critical one (Fang et al., 1994; Show et al., 2004). Different mechanisms and models for

anaerobic granulation in UASB reactors were reviewed by Liu et al. (2004). Of those,

some authors have been in agreements that one of the contributing factors to the

development of granules is the presence of nuclei (or bio-carriers) for microbial

attachment. The attachment of cells to these particles has been proposed as the initiation

step for granulation. Since the second step is the formation of a dense and thick biofilm on

the cluster of the inert carriers, this step could be considered as biofilm formation. One

the initial aggregates are formed, subsequent granulation could be regarded as an

increment of biofilm thickness. Several investigators have studied the effect of inert

particles in the granulation. Hulshoff Pol et al. (1989, 2004) demonstrated the importance

of inert support particles in the granulation process. When the inert particles with a

diameter of 40-100 µm were removed from the inoculated sewage sludge, granulation

was not observed within the period of time required for granulation in the seed sludge. Yu

et al. (1999) proposed the guidelines for the selection of inert materials to be used in order

to enhance sludge granulation as (i) high specific surface area, (ii) specific gravity similar

to anaerobic sludge, (iii) good hydrophobicity, and (iv) spherical shape.

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In chapter 1, PVA-gel beads supplied by Kuraray Corporation (Japan) were applied

for treatment of low-strength wastewater. PVA-gel performed itself as a potential biomass

carrier in UASB reactor (Khanh et al., 2011; Zhang et al., 2008; Zhang et al., 2011). Of

polymer gel particles, poly(ethylene glycol) (PEG), which is very similar to PVA beads,

has been considered as a possible biomass carrier (Hashimoto et al., 1998; Isaka et al.,

2007; Isaka et al., 2011; Xiangli et al., 2008). In the present study, the feasibility of

applying PEG gel as a bio-carrier in UASB reactor was investigated. PEG gel beads were

applied as support materials for the treatment of low-strength wastewater and compared

with PVA gel in two identical UASB reactors.

3.2 Materials and methods

3.2.1 Reactor setup

Two identical bioreactors (UASBPVA and UASBPEG), made of Plexiglas® having

effective volume 1 L, internal diameter 60 mm, and effective height 380 mm, were used

in the study. The reactors were inoculated with 50% of sludge collected from bottom of a

UASB reactor (Zhang et al., 2008) and 200 mL gel carrier. Temperature controller was set

at 30±1oC. Influent was supplied at the bottom-end of the reactors. HRTs ranging from

12 to 2 h was applied, collaborating with different loading rates (Table 3-1).

Table 3-1 Operational parameters of the two identical UASB reactors

Period

(day)

HRT

(h)

Flow rate

(L h-1)

Upflow velocity

(m h-1)

Organic loading rate

(kg-COD m-3d-1)

0-49 12 0.08 0.03 0.64-0.70

50-69 10 0.10 0.04 0.72-0.78

70-84 8 0.13 0.05 0.90-0.95

85-99 6 0.17 0.06 1.24-1.30

100-114 4 0.25 0.09 1.84-2.00

115-130 2 0.50 0.18 3.71-3.88

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Fig. 3-1 Schematic of two identical 1L-cylinder-shaped UASB reactors

3.2.2 Substrates

Synthetic feed having peptone and bonito extract as carbon source was used as

influent. Substrates was mainly consisted of 0.6 g bonito extract, 1.0 g peptone, 1.2 g

NaHCO3, 0.15 NaCl, 0.005 g KCl, 0.005 g CaCl2·2H2O, 0.003 MgSO4·7H2O per g of

COD. Trace metals (Fe, Ni, Mn, Zn, Co, Cu and Mo) were added as per composition

suggested by Ghangrekar et al. (2005). The influent COD concentrations were between

300 mg L to 350 mg L and pH ranged of 7.3±0.1.

3.2.3 Biomass carrier

The reactors were filled up to 20% of its working volume by the original PVA beads

Biogas Temperature controller

Influent Effluent

Biogas Temperature controller

UASBPEG UASBPVA

PVA

PEG

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40

(4-mm diameter, Kuraray Corporation) or PEG beads (4-mm-diameter, Ebara

Corporation). The characteristics of these beads were shown in Table 3-2.

Table 3-2 Properties of the original PVA/PEG beads

Inert material PVA bead PEG bead

Macrostructure Porous Nonporous

Density 1.04 g cm-3 1.08 g cm-3

Specific gravity 1.025 1.050

3.2.4 Analytical methods

Soluble COD concentrations (filtered through a 1.0-μm membrane) were measured

by the closed reflux colorimetric method (APHA, 1995). The evolved gas was collected

through a gas–solid separator and captured into plastic bags. Methane analyses were

performed using a GC-14B gas chromatograph (Shimadzu, Kyoto, Japan).

SEM observations of the gel structure were conducted as described in Chapter 2.

DNA extraction and PCR amplification were shown in Chapter 2. Sludge samples

attached to gel beads were taken from the bottom of the reactors (day 130). Cloning and

sequencing of 16S rDNA gene were represented in Chapter 2.

The Shannon-Wiener diversity index (H) was calculated based on the equation H

= ∑ ln where N is the total number of selected positive clones, and ni is the

number of clones in each OTU group (Xing, 2008).

3.3 Results and discussion

3.3.1 Reactor performance

The reactors were started with a low influent COD of 300 mg L-1 and HRT 12 h.

Organic loading rates were approximately 0.65 kg-COD m-3 d-1, associated with a flow

rate of 0.8 L h-1.

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41

Table 3-3 Treatment performance of UASB reactors using PVA/PEG-gel carriers

Period

(day) HRT (h)

Inf. COD

(mg L-1)

UASBPVA UASBPEG

Eff. COD

(mg L-1)

CH4 yield

(m3 kg-1-CODremoved)

Eff. COD

(mg L-1)

CH4 yield

(m3 kg−1-CODremoved)

0-49 12 325±25 135±20 0.15±3 140±15 0.14±2

50-69 10 315±15 115±15 0.22±3 120±15 0.19±1

70-84 8 310±10 65±10 0.28±2 110±10 0.24±2

85-99 6 315±15 40±10 0.42±2 90±5 0.35±2

100-114 4 320±15 40±10 0.66±2 90±5 0.55±4

115-130 2 315±10 30±5 1.35±2 80±5 1.14±4

Fig. 3-2 Time course of COD removal efficiency in UASB treatment using PVA

and PEG gel bio-carriers

Fig. 3-2 Time courses of COD removal by UASBPVA and UASBPEG reactors

0

2

4

6

8

10

12

0

50

100

150

200

250

300

350

HR

T (

h)

CO

D c

once

ntr

atio

n (

mg

L-1

)

Time (day)

Influent UASBpva effluent

UASBpeg effluent HRT (h)

0.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

0 5 8 10 13 19 29 61 70 79 88 97 108 120

Sp

ecif

ic r

emov

al r

ate

(kg-

CO

Dre

mov

edm

3 -ge

l-1d

-1)

CO

D r

emov

al r

ate

(kg-

CO

D m

-3d

-1)

Time (day)

Removal rate (UASBpva)Removal rate (UASBpeg)Specific removal rate (PVA)Specific removal rate (PEG)

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42

During the first 50 days, COD removal rate increased slightly from 0.35 to 0.45

kg-COD m-3 d-1 in UASBPVA and 0.33 to 0.41 kg-COD m-3 d-1 in UASBPEG. From day 51,

HRT was gradually shortened in order to increase the loadings. Organic loading rate

(OLR) was increased to 2 kg-COD m-3 d-1 while HRT was decreased stepwise from 10 to

4 h in two-week periods. At OLR of 0.75 kg-COD m-3 d-1, more COD removal was

tentatively identified in UASBPVA. At higher OLR of 2.0 kg-COD m-3 d-1, the efficiency

of UASBPVA was 87 %, which was greater than 74% in UASBPEG. By increasing the flow

rate to 0.5 L h-1, HRT was further decreased and fixed to 2 h, associated with OLR up to

3.9 kg-COD m-3 d-1 was achieved. Stable COD removal efficiencies of as high as 90%

were obtained in UASBPVA. COD removal rate of UASBPVA reached 3.5 kg-COD m-3 d-1,

compared with 2.9 kg-COD m-3 d-1 obtained by UASBPEG which reached 77% COD

removal at last. The operational strategy and running performance are shown in Table 3-3

and Fig. 3-2. Specific removal rates of the two carriers reached 17.5 and 14.9

kg-CODremoved m3 gel-1 d-1 for PVA beads and PEG beads, respectively, which were

approximately 2 kg-CODremoved m3 gel-1 d-1 during the first 10 days.

3.3.2 Characteristics of attached growth

The sludge granulation process in UASB reactors with added inert particles might be

interpreted as a biofilm-forming phenomenon (Yu et al., 1999). With continuous growth

and multiplication of the bacteria in the embryonic granules, some disperse bacteria in the

medium may adhere to the embryonic granule and be integrated into bacterial consortia.

This will result in the formation of well-organized bacterial consortia as mature granules.

Although much attention in granulation theories goes to the conditions affecting bacterial

adhesion, still the selective wash-out of dispersed sludge, resulting in an increase growth

of retained heavier sludge agglomerates which is more crucial for the granulation process.

The presence of inert particles serving at surfaces on which bacteria can adhere is clearly

advantageous. Nevertheless, the particle should be settleable, if not it may cause

unwanted sludge wash out. During the experimental periods, all gel beads accumulated in

the reactor bottom, no wash-out occurred. The PVA and PEG granules on day 130 had

settling velocities of 145 and 137 m h-1, greater than the values of 100 m h-1 and 110 m h-1

at the start-up. In order to observe the morphology and inner structure of the granules,

scanning electron microscopy (SEM) observation was carried out. Fig. 3-3 exhibited the

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Z且延○0。ユ毎℃江呼盈zZn81mロローXBBニョロコ

anaerobicsludgeattachedtoamaturedPWL-gelbead.

一コ津JZCz罰“ユユ"E≦

xZg0Qe】EOewggkg』0膜。■‘句風XqH型8韮一89声■亮冷色zCX9鰐呼狸

尾Z.“。墾二⑤WユgエZ』u恒往.転巨ユ6日誕噂1

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Fig.3-3SEMoftheanaerobicsludgeattachedtoamaturedPVAbead:

Outerpart,30x(A1),innerpart,30x(A2);

magnificationoftheouterstrucmre,1000X⑬1),z000xOB2),5000X⑯3);

magmlification0ftheinnerstructure,1000x(C1),2000x(C2),5000x(C3)

ThemacrostmctureoforiginalPEGbeadandanaerobicsludgeattachedtothe

maturedPEG-gelwasshowninFig.3-4andFig.3-5,respectively・PVAgelbeadshave

porousandreticulatemacrostructurethatpromotetotrapandcarrymicroorganlsms・As

showninFig、3-3,mamredPVAgelbeadwascoveredindensesludgeandthebiomass

developed丘omsurfacetointeriorofthebead、OnthecontraryうPEGgelhasnonporous

macrostructIなe・Hence,thebiomassattachmentwasonlyatouterpartofthematuredbead・

AsillustratedinFig、3-5(C1-C3),nosludgeattachedwasobservedinsidethematured

PEGgel,whichwasfbundverysimilartoinnerpartoftheoriginalbead,Fig.3-4

(C1-C3).

43

再ZdOOOエ8.pW魂エ剥k画さ・写ーユ6日部唖又恥0㈹1$C甜盈Z茜nA1⑭Qpー“B呂包】茎sBOOe町Oew8gk勘0》。■‘~エqa型8率

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●一毎争。会合zarH

44

’、

ThearchaealcommunitiesfbrthetwoUASBsludgesareshowninTable3-4,Six

differentoperationaltaxonomicunits(OTUs)wereidentifiedinthearchaealclonelibrary

ofthesludgesamples(dayl30).OTU3waspreviouslyidentifiedinthearchaealcloneof

anaerobicsludgeobtainedftom3.9L-UASBreactorasshowninChapter2.TheDNA

analysisalsoindicatedthatM2rルα"o6acrerj""waspredominantarchaea・Theabundance

ofMg伽"o6acieが”speciesshowedthathydrogen-utilizingmethanogensweremainly

responsiblefbrmethanefbrmationinthetwobioreactors。

Fig.3-4SEMofthemacX・Ostrucmreofanoriginal]PEGbead:

Outerpart,30x(A1),imlerpart,30x(A2);

magnificationoftheouterstructure,1000x⑬1),2000x⑯2),5000x(B3);

magnmificatio皿oftheimlerstrucmre,1000x(C1),2000x(C2),5000x(C3)

PE

正エ.9包含

|門C21へ

fE律

8淫-

1リ!③鴇

4号壇

r詞

冨寺

月諭

。 、亀三

J悶整

・ひ

塾 I垂.-.1-一一一一

一札や鈍竺話2”稗興な-39=ざ配色星gZwユM哩二醒矛ユ、四A画■.ー28F”R“王室 _名目a垂&盟弾曾史管、4…■_一令■.。■

口唖書

、3唖

守り、

、浄串■

i)α町里

へ乃一

及銀へ

津一

戯軸零

託【喝町司凸玲

局《錦句

鯉箪溌缶

Page 58: 熊本大学学術リポジトリ Kumamoto University Repository …STUDIES ON COD REMOVAL USING POLY(VINYL ALCOHOL)-GEL BEADS AS BIOMASS CARRIER IN UASB REACTOR A Dissertation Submitted

■■エ901画罪C島”80ハユノ岨1塁E工型【8口ロー色守=又E241-畑

,。‘層へノル譜

㎡r

謂禽Na

Cf‘銅‘、曇劉.覇踊黒晶副電d、可.画‘

.ごく,』”ずr》一:割守’・空地

の目&由

‘‘-憾鋤菊.、剛”#4凸

’,贈『。.@

…蜜:;一ずA型

■犯ユョ.9KV写璽g4flのロロ函もユEUqO,Zn

一旦G詞Fw強▼.。qlqJnWlE

腿2。ユZOkU

ー …尭 自色 三麺 ご里 写徳 TzB・齢。羽ロgh岬ニェエ動8宮Fー主4.4Qg4Q

Xユ、09コユz、cWgZXZM画ロC画2Q24ロロ唖

FortheconstructionofthearchaealclonelibraryoftheUASBpEGsludgesample,

threeofthearchaealOTUsrepresentM2油α"o6ac花が"腕,accountingfbr36%ofthetotal

library,TheShannon-Wienerindex側,representingthemethanogenicarchaeal

communityofthesludgesamplediversityうwascalculatedas1.07.Theportionofclones

associatedwithmethanogenicspecieswasl6/28(57%).

45

Fig.3-5SEMoftheanaerobicsludgeattachedtoamatured]PEGbead:

Oute]rlpart,30x(A1),iImerpart,30x(A2);

magmflcationoftheouterstructure,1000x⑯1),2000x(B2),5000x田3);

magnificatiionoftheinnelrstructure,1000x(C1),2000x(C2),5000x(C3)

FortheconstructionofthearchaealclonelibraryoftheUASBwAsludgesample,

twoofthearchaealOTUsrepresentM2r〃α"o6ac花”加,accountingfbr54%ofthetotal

library,TheShannon-Wienerindex〃,representingthemethanogenicarchaeal

communitydiversityoflhesludgesample,wascalculatedas1.04.Ofthe39clones,thiriyウ

accountedfbr77%,wasassociatedwithmethanogemcspecies.

PEG

〃‘~,。竜.‐。:c3顎.『、.割‘蕊,。蔑

碁愈壷卦鋪簿編"緬繰吟雲島_ザ堂刊

…‘‘率.蝦=ェ塗‘、画…‘‘….…。。…暴唾電‘霧葬…鰯卿

ドケ●蕊

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HQ13310799

Table3-4ArchaealcommumitiesinUASBpvAandUASBpEGsludges

NUmberof

clOnes

PMA

NUmberof

clones

PEG

GenRank

AcceggiOnIdentity(%)

OTU T泡xon

(9/39)

Unculturcd」Mも"bgmo6“jEPf岬sp・cloneSWA3

Mセ肋α"o6“陀減脚加sp、8-1

雌Zル”o6“jErj脚腕/b”cjC”strainFCam

EU888014 100

100

100

(9/39)

(3/28)

1 GU569395

AFO28689

UnculturedarchaeoncloneMP12

UnculturedMセル”o“cメセri"”sp・cloneSWA4

jMセ肋”o6acだ〃”sp・T11

雌肋”o6ac陀伽"ん”jcjc"腕strainMG-l34

EU888013

AB288281

HQ591420

100

100

100

12

(12/39)

(2/28)2

ArchaeonemichmentculturecloneC4-15CA

UnCulturedamhaeon44A-1

UnculturBdmethanogenicamhaeonisolateSSCP

bandAsll

UnculturedarChaeoncloneLTA53

Mセ"hq77o6acj巴減z"P2Sp・emichmentcultmeclone

A1499

DQ682559100

(0/39)

(5/28)HQ330679993

511

(11/28)

ArChaeonemichmentculturecloneC3-18C-A

UncultmEdMセ肋”o6acjE河口℃EzzeardD狸⑪n

clone:SP-H2-A

GQ47058799

UnculturedarchaeoncloneSSADMAG10

(6/28)AB236058994

UncultuIedcrenarchaeotecloneAGS8

UnculturedcrenarchaeotecloneF31

UnculturedamhaeoncloneBRl-84

GUO6033598

HQ336505

EU910616

HQ440107

Shannon-WienerDiversitylndex〃

GU19616299

AF42476599

AYl6126199

(9/39)

nles1udgesample廿omUASBpEGwasobservedwithahigherdiversityindexin

compansonwiththesludgesample廿omUASBpvA、Howeventhelowerportionofclones

relatedtomethanogenswascalculate。、Besides,thegroupachievedthehighestnumber

ofclones(11/28)presentedbyOTU5wasoutofmethanogemcspecies,Asnlustratedin

Fig、3-5,themethanogenicamhaealcommunitymaynotlocateattheinnerpartbutthe

outerpartofthematuredPEGbead・Onthecontrary§thematuredPMdLbeadwasfbund

46

998

999

(声,_6)‐鴎'、釜一重莞1,発=1.04=1.07

(l/28)

(0/39)6

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withaJnaembicsludgeattachedtotheinnerpart,Wheremethanogenlcspeciesmay

accumulated

3.4C⑪皿clusi0ns

TWoidenticalUASBreactorsusmgpolymergelbio-caIrierswereoperatedtoan

organicloadingrateof4kg-CODmF3dlat30・CunderHRrof2h・UASBwAwasfbund

tobemorecompetitivethanthetreatmentofUASBpEG・Ittookl20daystoreaCh90%

CODremoval,whileCODremovalefficiencybyUASBpEGwas77%・Itwasbecauseof

themacrostructureofthesegelcaniers、jl化肋”o6ac花”腕wasfbundaspredominant

archaeainbothreactors・OurclonedataindicatedthatPVA戸gelcaIrierwasmoresuitable

fbrattachedgrowthofmethanogemccommunities.

References

APHA,AWWA,WPCF(1995):StandardMethodsfbrtheExaminationofWaterand

Wastewate喝l9thed、AmericanPublicHealthAssociatio、,Washington,DC.

AlphenaaLRA.,Visse喝A、,Lettinga,G、(1993):Theeffectofliquidupwardvelocityand

hydraulicretentiontimeongranulationinUASBreactorstreatingwastewaterwitha

higilsulphatecontent,BioresourceTbChnolo邸3,960-968.

Bhunia,R,Ghangrek“M、M、(2007):Statisticalmodelingandoptimizationofbiomass

granulationandCODremovalinUASBreactorstreatinglowstrengthwastewate喝

BioresourCe兜chnology§99,42294238.

Coolen,MJL.,Hopmans,E、C、,Rijpstra,W1.C、,Muyz“G、,Schouten,S、,Vblkman,

JK.,SinningheDamst6,J.S・(2004):EvolutionofthemethanecycleinAceLake

(Antarctica)duringtheHolocene:responseofmethanogensandmethanotrophsto

envlronmentalchange,OrganicGeochemistry§35,1151-1167.

El-Kamah,H、,Mahmoud,M,Tblwfik,A・(2011):Perfbrmanceofdown-flowhanging

sponge(DHS)reactorco叩ledwithupflowanaerObicsludgeblanket(UASB)

reactorfbrtreatmentofoniondehydrationwastewat“BioresourceTEchnologyJO2

(14),7029-7035.

Fang,HH.R,Chui,H・K.,Li,YY:(1994):MicrObialstructureandactivityofUASB

47

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granulestreatingdi能rentwastewaters,WaterScienceandTbcmolo邸30(12),87ー

96.

GhangrekarbMM.,Asolek“S、R,Joshi,S、G、(2005):Characteristicsofsludge

developedunderdifferentloadjngconditionsduringUASBreactorstart-叩and

granulation,WaterResearch,39,1123-1133.

Hashimoto,N,Sumino,正(1998):Wastewatertreatmentusingactivatedsludge

entrappedinpolyethyleneglycolp岬olymerうJOumalofFermentationand

Bioengineering,86(4),424-426.

HulshoffPol,LW(1989):Thephenomenonofganulationofanaerobicsludge,Ph.D、

Thesis,AgricultureUniversityofWageningen,Wageningen,TheNetherlands.

HulshoffPol,L、W,deCastroLopes,S,I.,Lettinga,G、,Lens,RN.L、(2004):Anaembic

sludgegranulation,WaterResearch,38,1376-1389.

Isaka,K、,Date,Y,Sumino,T,mneda,S・(2007):Ammoniumremovalperfbrmanceof

anaerobicammomum-oxidizingbacteriaimmobilizedinpolyethyleneglycolgel

carrieLAppliedMicrobiologyBiotechnologyb76,1457-1465.

Isaka,K、,Itokawa,H,,Kimura,Y,Noto,K、Murakami,T(2011):Novelautotrophic

removalsystemusinggelentrapmenttechnolo邸BiresourceTbchnolo部102,

772卜7726.

Khanh,,.R,Quan,LM.,Zhang,W,HiraD.,Furukawa,K・(2011):E能ctof

temperatureonlow-strengthwastewatertreatmentbyUASBreactorusing

poly(vinylalcohol)-gelcarrier,BioresourceTechnology,102,11147-11154.

Lettinga,G、,vanVelsen,AF.M、,Hobma,S、W,deZeeuwうW,Klapwijk,A・(1980):Use

oftheupflowsludgeblanket(USB)reactorconceptfbrbiologicalwastewater

treatment,speciallyfbranaerobictreatment,BiotechnologyandBioengineering,22

(4),699-734.

Liu,Y,Xu,H、L,Yan9,s.F、,T既』.H、(2003):Mechanismsandmodelsfbranaerobic

granulationinupflowanaerobicsludgeblanketreactoLWaterResearch,37,661-

673.

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MahoneybE.M,,Varangu,LK.(1987):Thee艶ctofcalciumonmicrobialaggregation

duringUASBreactorstart-up,WaterScienceand晩chnologyJ9,249-260.

Schmidt,』.E,Ahring,B、K・(1996):GranularsludgefbImationin叩flowanaerObic

sludgeblanket(UASB)reactors,BiotechnologyBioengineering,49(3),229-246.

ShowbK.Y,Wang,Y,Foong,S、E,mybJ.H・(2004):Acceleratedstart-upandenhanced

ganulationinupflowanaerobicsludgeblanketreactors,WaterResearch,38,2293-

2304.

Xiangli,Q、,Zhenjia,Z.,QingXuan,C、,Yajie,C,(2008):Nitrificationcharacteristicsof

PEGimmobilizedactivatedsludgeathighammoniaandCODloadingrates,

Desalination,222,340-347.

Xing,W,Zuo,』.E,Dai,N、,Chen9,J.,Li,』.(2008):Reactorperfbrmanceandmicrobial

communityofanEGSBreactoroperatedat20andl5oC,AppliedMicrobiologyblO7

(3),848-857.

YU,H、Q,,T間y§』.H,Fang,H、HR(1999):E舵ctsofaddedpowderedandgranular

activatedcarbonsonstart-upperfbrmanceofUASBreactors,Environmental

Tbchnologyb20(10),1095-1101.

Zhang,W、,Wang,,.,Koga,Y、,Yamamoto,T、,Zhang,L、,Furukawa,K、(2008):PVA

gelbeadsenhancegranulefbrmationinaUASBreactor,BioresourceTechnology,

99,840卜8405.

Zhang,W,Zhang,X、,Wang,,.,Koga,Y、,Rouse,』.,.,Furukawa,K・(2011):nace

elementsenhancebiofilmfbrmationinUASBreactorfbrsolosimplemolecule

wastewatertreatment,BioresourceTechnology,102,929f9299.

49

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ChaPter4Substraterem0valkineticsinaUASBreactorusing

poly(vinylalcohoD-gelcarrieroperatedatl5oC

4.1Intr0duction

TheUASBprocessisdemonstrablyeEfectivefbrremovaloforganicsubstances

fiomsewageundermoderatetemperatureconditions、ThetreatmentofsewagebyUASB

atl5oCwasinvestigatedbyBandaraetal.(2011),Mahmoudetal.(2004),Tawfiketal.

(2006).Basedontheseresults,theUASBreactorscouldbeappliedsuccessfUllyunder

I丑R耐fom6tolOhwithareasonableCODremovaleBficiency70to90%・Inmoderate

climatecountries,sewagetreatmentinUASBreactorshasrecentlyincreased,sothe

understandingofprocesskineticsisessentialinthedevelopmentandoperationofUASB

reactors.

BasedonthebiochemistryandmicrObiologyofanaerobicprocesses,kinetics

providesajudiciousbasisfbrprocesscontrolanddesign(Bhuniaeta1.,2008).Various

kineticmodelsarereportedfbranaerobicprocesses(BuyuldKamacieta1.,2002;Castilloet

a1.,1999;Isiketa1.,2005;Lokshinaeta1.,2001;Pavlostathiseta1.,1991;Sandhyaeta1.,

2006).HoweverbtheampleofinfbrmationObligatoryfbrmanyofthesemodelslimits

theirfieldapplication・Areviewofliteraturerevealsthatmostofthekineticmodelsare

nonlinearinnature、Thus,onemayanticipateanonlinearregessiontechniquewouldbe

morecompetentfbrevaluationofkineticconstantsimbeddedinthemodels(Ongeta1.,

1990).Thekineticmodelsgivingacorrelationcoefficient(R2)valueclosesttounityare

consideredbest-fit.

Inthisstudybtwokineticmodels,namelyGrausecond-ordermulti-substrateremoval

modelandmodifiedStoverKincannonmodelhavebeenscrutinized・Thesemodelsare

testedfbrtheircapabilitytodemonstratethesUbstrateremovalandmicroorganism,s

厚owthratekineticsofUASBreactorusingPVAgelbio-canierintreatinglow-strengdl

wastewaterwithCODconcentrationsof430mgL~latl5oC,whichwasachallenging

temperaturefbrtheoperationofUASBreactortreatinglow-CODcontainingwastewater

aspreviouslydescribedinChapter2.

50

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51

4.2 Materials and methods

4.2.1 Experimental setup

The cylinder-shaped UASB reactor was 60 mm in diameter, 930 mm in length and

had an effective volume of 2.5 L (Fig. 4-1). The reactor was made of Plexiglas® and

equipped with a thermometer for temperature control and was maintained at 15±1oC.

Sampling ports (SP-1, SP-2) were located at heights of 200 and 900 mm above the reactor

bottom. Compared to the cuboid-shaped UASB reactor as described in Chapter 2, this

reactor is ease to clean-up and got the better gas-solids separation device. The reactor was

also operated under a decrease of HRT but with longer ranges in order to improve COD

removal rates.

Fig. 4-1 Schematic diagram of 2.5 L-cylinder-shaped UASB reactor

Influent

SP-1

SP-2

Gas collector

Temperature controller

Effluent

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52

Table 4-1 Operational parameters of 2.5 L-cylinder-shaped UASB reactor

Period

(day)

HRT

(h)

Flow rate

(L h-1)

Upflow velocity

(m h-1)

Organic loading rate

(kg-COD m-3d-1)

0-14 6.0 0.4 0.2 1.69-1.71

15-29 5.0 0.5 0.3 1.99-2.06

30-44 4.0 0.6 0.4 2.51-2.58

45-59 2.5 1.0 0.5 4.08-4.14

60-80 2.0 1.3 0.6 5.04-5.17

4.2.2 Synthetic influent

The substrates were descripted in Chapter 2.

4.2.3 Seed sludge

The detail description of PVA granules was shown in Chapter 2. 1L granular sludge

was transferred from the 3.9L-cuboid-shaped UASB (Khanh et al., 2011) to this

cylinder-shaped UASB reactor, no start-up process was needed.

4.2.4 Analytical methods

Analytical method was shown in Chapter 2.

4.3 Results and discussion

4.3.1 Reactor performance

The operational strategy and running performance are shown in Table 4-2 and Fig.

4-2. The reactors were operated with a stable influent COD of 430±20 mg L-1 and HRT

from 6 to 2 h. The upflow velocities increased stepwise from 0.4 to 1.3 L h-1. Loading rate

was in the ranged of 1.7 to 5.2 kg-COD m-3 d-1. Stable COD removal efficiency of as high

as 80% was obtained during Period I (HRT 6h) and it was achieved 75% under HRT 2h

during Period V. Specific removal rate reached 12 kg-CODremoved m3-PVA- gel-1 d-1.

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53

Table 4-2 Treatment performance of 2.5 L-cylinder-shaped UASB reactor

Period

(day)

HRT

(h)

Inf. COD

(mg L-1)

Eff. COD

(mg L-1)

Removal rate

(kg-COD m-3 d-1)

CH4 yield

(m3 kg-1-CODremoved)

0-14 6.0 425±3 86±4 1.36±0.02 (80%) 0.23

15-29 5.0 422±7 94±4 1.57±0.03 (77%) 0.22

30-44 4.0 425±6 102±3 1.93±0.03 (76%) 0.22

45-59 2.5 428±3 109±3 3.06±0.05 (75%) 0.22

60-80 2.0 425±5 111±6 3.74±0.10 (75%) 0.22

Fig. 4-2 Time courses of COD removal by 2.5 L-cylinder-shaped UASB reactor

0

5

10

15

20

25

30

35

40

45

50

0

50

100

150

200

250

300

350

400

450

Loa

din

g ra

te (

kg

CO

D m

-3d

-1)

Rem

oval

rat

e (k

g C

OD

m-3

d-1

)S

pec

ific

rem

oval

rat

e (k

g-C

OD

rem

oved

m3 -

PV

A-g

el-1

d-1

)

CO

D c

once

ntr

atio

n (

mg

L-1

) Influent COD

Effluent COD

COD loading rate

COD removal rate

Specific removal rate

0.00

0.05

0.10

0.15

0.20

0.25

0

1

2

3

4

5

6

0 10 20 30 40 50 60 70 80

Met

han

e yi

eld

(m3

kg-1

-CO

Dre

mov

ed)

HR

T (

h)

Time (day)

HRT (h)

Methane yield

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54

Table 4-3 shows the COD removal by two lab-scale UASB reactors operated at 15oC

using the same PVA-gel carrier. The performance of 3.9L-cuboid-shaped UASB reactor

was described in Chapter 2. The 2.5L-cylinder-shaped UASB reactor was found to be

more efficient for COD removal than the previous UASB reactor. It was explained by

application of the longer HRTs in earlier periods of operation.

Table 4-3 Treatment performance of UASB reactors using PVA-gel at 15oC

Parameters 3.9 L-UASB 2.5 L-UASB

HRT 2.0 2.0

Influent COD (mg L-1) 425±7 425±5

Effluent COD (mg L-1) 226±5 111±6

Loading rate (kg-COD m-3 d-1) 6.55±0.1 5.1±0.04

Removal rate (kg-COD m-3 d-1) 2.95±0.05 3.74±0.1

Removal efficiency (%) 45 75

Specific removal rate (kg-CODremoved m3-gel-1 d-1) 14.5±0.4 11.8±0.2

Methane yield (m3 kg-1-CODremoved) 0.12 0.22

4.3.2 Characteristics of attached growth

The matured PVA-gel on day 80 of this experiment had average settling velocity of

213 m h-1, greater than the value of 201 m h-1 on day 270 of the earlier experiment as

represented in Chapter 2. The archaeal communities for attached sludges on PVA-gel are

shown in Table 4-4. Five different operational taxonomic units (OTUs) were identified in

the archaeal clone library of the sludge samples (day 80). Three first OTUs were

previously identified in 3.9L-UASB biogranular sludges (Khanh et al., 2011). These

OTUs plus OTU5 were confirmed in anaerobic granular sludges obtained from 1L-UASB

reactors as showed in Chapter 3. Most of the archaea fell within the hydrogenotrophic

genus of Methanobacterium. This result was in agreement with the experiment results on

COD removal by UASB reactors at 15 to 35oC as shown in Chapter 2.

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55

Table 4-4 Archaeal communities in the granular sludge obtained from 2.5 L-UASB

OTU Taxon GenBank Accession

Identity (%)

Number of clones

Day 0 Day 80

1

Uncultured Methanobacterium sp. clone SWA3 EU888014 100 4

(4/33)

15

(15/31)Methanobacterium sp. 8-1 GU569395 100

Methanobacterium formicicum strain FCam AF028689 100

2

Archaeon enrichment culture clone C4-15C-A GU196162 100 12

(12/33)

12

(12/31)Uncultured archaeon 44A-1 AF424765 100

Uncultured archaeon clone SSADM_AG10 AY161261 99

3

Uncultured methanogenic archaeon isolate SSCP band As11 DQ682559 100 1

(1/33)

2

(2/31) Uncultured archaeon clone LTA53 HQ330679 99

Methanobacterium sp. enrichment culture clone A1499 HQ133107 99

4

Uncultured Methanobacterium sp. clone SWA4 EU888013 100 1

(1/33)

1

(1/31) Methanobacterium sp. T11 AB288281 100

Methanobacterium formicicum strain MG-134 HQ591420 100

5

Methanosaeta concilii GP-6 CP002565 99 0

(0/33)

1

(1/31) Uncultured Methanosarcinales archaeon clone YHN-4 JF495101 99

Uncultured Methanosaeta sp. clone MFC-G3arc HM043249 99

6

Uncultured Methanobacterium sp. clone WA1 EU888017 100 6

(6/33)

0

(0/31) Methanobacterium beijingense strain 4-1 AY552778 100

Archaeon enrichment culture clone C1-44C-A GQ465437 100

7

Uncultured Methanosarcinales archaeon clone QEEC1CH041 CU917466 99 1

(1/33)

0

(0/31) Uncultured Methanosarcinales archaeon clone QEEC1AB061 CU917434 99

Uncultured archaeon clone s13128 EU244175 99

8

Uncultured archaeon isolate ARC7_G07 FM162215 99 1

(1/33)

0

(0/31) Uncultured Methanosaeta sp. clone DI_C03 AY454761 97

Uncultured Methanosaetaceae archaeon MRR36 AY125711 96

9

Uncultured crenarchaeote clone F31 EU910616 99 7

(7/33)

0

(0/31) Uncultured crenarchaeote clone GoM_GC232_4463_Arch73 AM745241 94

Uncultured archaeon clone Hua0-s84 EU481569 94

Shannon-Wiener Index (H) (i=1-8) 1.4 1.2

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The majority of the archaea fell within the hydrogenotrophic genus

Methanobacterium was also observed in studies on methane production from treatment of

grass silage by batch leach bed reactors (Wang et al., 2010). Similarly, a study on

microbial communities from an expanded granular sludge bed (EGSB) treating COD

concentrations of 5200 mg L-1 at 15oC (Xing et al., 2009) also indicated that

Methanobacterium was found as a predominant archaea. Some studies have shown that in

low temperature environments, acetate-utilizing methanogens were found to be less

abundance than hydrogen-utilizing methanogens, such as Methanobacterium strain AZ

(Adachi et al., 1999; Chauhan et al., 2004; Rooney-Varga et al., 2007). A possible

explanation for this bacterial distribution is that lower temperatures result in lower cell

membrane fluidity, therefore, reduced acetate permeability. The existence of acetotrophic

archaea Methanosaeta and Methanosarcina was found to be abundant on day 0, however,

they disappeared on day 80 (OTU7 and OTU 8), causing a decrease in Shannon-Wiener

index of diversity (H). Several researchers (Liu et al., 2003; Macleod et al., 1990;

Wiegant et al., 1986) have suggested that a loose structure of filaments of Methanosaeta

spp. cells is the precursor for granules. These filaments can function as a nucleation

center for further development of the aggregate. Other researches have suggested that

during initial granulation, Methanosaeta spp. colonized the central cavities of

Methanosarcina clumps (Demirel et al., 2008; Kovacik et al., 2010). This is supported by

co-existence of two acetotrophic genus Methanosaeta and Methanosarcina in OTU5.

The occurrence of Methanosaeta concilii (formerly known as Methanothrix

soehngenii), a key organism in anaerobic sludge granulation (Hulshoff Pol et al., 2004;

Schmidt and Ahring et al., 1996) was observed in the library of clones on day 80. It was

indicated that better matured PVA-gel beads were achieved.

4.3.3 Substrate removal kinetics in UASB reactor

There are several kinetic models such as Monod model, Contois model, First-order

model, Second-order model, Haldane model, Stover-Kincannon model, etc., which have

been used to described the overall kinetics of biological reactor. In this study, the Grau

second-order model and modified Stover-Kincannon model were applied to experimental

results for the UASB reactor operated at 15oC.

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4.3.3.1 Grau second-order multicomponent substrate removal model

The general equation of Grau second-order kinetic model is exemplified in Eq. (1)

(Grau et al., 1975; Ozturk et al., 1998; Isik et al., 2005; Sadhya et al., 2006; Bhunia et al.,

2008; Raja Priya et al., 2009):

(1)

After integration and linearized, the equation is represented as follows:

(2)

If the second term of the right part of Eq. (2) was accepted as a constant, Eq. (3) will

be obtained as follows:

(3)

where S0 and S are the influent and effluent substrate concentration (mg L-1); (S0-S)/S0

expresses the substrate removal efficiency and is symbolized as E; θ is hydraulic retention

time (h); a = S0/ Ks2 X and b is a constant greater than unity; Ks2 is the Grau second-order

substrate removal rate constant (d-1) and X is the average biomass concentration in the

reactor (mg VSS L-1). Therefore, the last equation, Eq. (4), can be written as

(4)

Data used for Grau second-order kinetic model were given in Table 4-5 and (a) and

(b) values were obtained using Fig. 4-3 for UASB reactor.

From the figure, (a) and (b) values were found to be 0.003 and 0.0121, respectively,

with correlation coefficient of 0.99. Grau second-order substrate removal rate constant

(Ks2) were determined as 22 (d-1).

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Table 4-5 Data for Grau second-order kinetic model for 2.5 L-UASB reactor

HRT, θ (h) S0 (mg L-1) S (mg L-1) E (%) θ/E

6.0 425 84 80 0.08

5.0 422 94 78 0.06

4.0 425 102 76 0.05

2.5 428 109 75 0.03

2.0 425 111 75 0.03

The average biomass concentration in the reactor (X) was 271 mg VSS L-1

Fig. 4-3 Grau second-order model application for 2.5 L-UASB reactor

Grau second-order substrate removal rate constant (Ks2) value obtained in this study

was higher than values found by other reports (Table 4-6). The substrate removal rate

constant was 22 per day for overall reactor. In previous studies, this value was 0.22 per

day for municipal wastewater (Ubay et al., 1994), 0.34 per day for textile wastewater (Isik

et al., 2005), 38.5 per day for landfill leachate (Ozturk et al., 1998) and 4.24 for synthetic

wastewater (Bhunia et al., 2008). The possible reasons for the differences may be

variation in reactor configuration (especially HRTs), wastewater characteristics and

microorganisms in the treatment systems.

y = 0.0121x + 0.003R² = 0.9986

0.00

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0 2 4 6 8

θ/E

HRT (h)

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Table 4-6 Comparison of kinetic parameters in the Grau second-order model

Substrate Reactor Inf. COD

(mg L-1)

HRT

(h)

Kinetic parameters

Reference a b

Ks2

(d-1)

Municipal

wastewater UASB 230-445 6-24 0.002 1.346 0.22 Ubay, 1994

Landfill

leachate UASB

9000-

25000 40-67 0.013 1.066 38.5 Ozturk, 1998

Molasses AHR 2000-

15000 12-48 0.033 1.192 10.81

Buyukkamaci,

2002

Textile

wastewater UASB 4214 6-100 0.562 1.095 0.34 Isik, 2005

Synthetic

wastewater UASB 300-600 4-8 0.558 1.043 4.24 Bhunia, 2008

Synthetic

wastewater UAFB 500 10-24 9.34 0.640 0.13

Raja Priya,

2009

Synthetic

wastewater UASB 430 2-6 0.003 0.0121 22 This study

4.3.3.2 Modified Stover-Kincannon model

In this model the substrate removal rate is expressed as function of the organic

loading rate by monomolecular kinetic for biofilm reactors. Equation of the modified

Stover-Kincannon model is as follows (Yu et al., 1998; Isik, 2005 et al.; Raja Priya et al.,

2009):

(5)

where dS/dt is defined as in Eq. (6)

(6)

where dS/dt is substrate removal rate (g L-1 d-1), Q is the flow rate (L d-1); V is the reactor

volume (L); Si and Se are the influent and effluent COD concentration (g L-1); Rmax is the

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maximum substrate removal rate (g COD L-1 d-1); KB is the saturation value constant (g

L-1 d-1).

Eq. (7) obtained from linearization of Eq.(6) as follows:

(7)

Eq. (6) is a Monod model, while Eq. (5) results from a simple modification of

Stover-Kincannon model. Data used for modified Stover-Kincannon model were

represented in Table 4-7.

Table 4-7 Data for modified Stover-Kincannon model for 2.5 L-UASB reactor

Q (L d-1) Si (g L-1) Se (g L-1) V/(Q*Si) (g L-1 d-1) V/Q*(Si-Se) (g L-1 d-1)

10 0.425 0.084 0.59 0.73

12 0.422 0.094 0.49 0.64

15 0.425 0.102 0.39 0.52

24 0.428 0.109 0.24 0.33

30 0.425 0.111 0.20 0.27

Fig. 4-4 Modified Stover-Kincannon model application for 2.5 L-UASB reactor

y = 1.2032x + 0.0348R² = 0.9984

0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

0.80

0.0 0.2 0.4 0.6 0.8

V/Q

*(S

i-Se )

V/(Q*Si )

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From Fig. 4-4, (KB/Rmax) and (1/Rmax) were determined to be 1.20 and 0.03,

respectively with the high correlation coefficient of 0.99. The maximum removal rate

constant (Rmax) and the saturation value constant (KB) were determined to be 28.7 g L-1 d-1

and 35 g L-1 d-1, respectively.

Table 4-8 shows the kinetic constants in the modified Stover-Kincannon model

application for various biofilm reactors. Stover-Kincannon et al. (1982), cited by Raja

Priya et al. (2009) have shown that the relationship developed from the laboratory scale

experiments could be used for all bio-carriers. The constants obtained in this study were

higher than the values for synthetic wastewater reported by Raja Priya et al. (2009). The

possible reason may be the difference in HRT. Even the short HRTs, the maximum COD

removal rate Rmax in this study was comparatively high.

Table 4-8 Comparison of kinetic parameters in the Stover-Kincannon model

Substrate Reactor Support

media

Inf. COD

(mg L-1)

HRT

(h)

Kinetic parameters

Reference KB

(g L-1 d-1)Rmax

(g L-1 d-1)

Soybean

wastewater AF

Fibrous

bundles

7520-

11450 24-35 85.5 83.3 Yu, 1998

Molasses AHR Hose

pieces

2000-

15000 12-48 186.23 83.3

Buyukkamaci,

2002

Textile

wastewater UASB - 4214 6-100 8.2 7.5 Isik, 2005

Synthetic

wastewater UAFB

Insulated

beads 500 10-24 4.6 3.4

Raja Priya,

2009

Synthetic

wastewater UASB

PVA

beads 430 2-6 35 28.7 This study

The two models applied in this study were used to predict the effluent COD

concentrations and compared with the tentative values obtained from the operation of the

lab-scale reactor. The COD concentrations predicted with the Grau second-order and

Stover-Kincannon models gave high correlation (99% and 97%, respectively) with actual

COD concentrations measured from the UASB reactor as shown in Fig. 4-5. Grau

second-order model was more suitable for predicting the COD concentrations in

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comparison with the modified Stover-Kincannon model.

Fig. 4-5 Comparison of the predicted and the actual COD concentrations from

2.5 L-cylinder-shaped UASB reactor operated at 15oC

4.4 Conclusions

Treatment performance of the UASB reactor was evaluated at 15oC and different

hydraulic retention times using low-strength wastewater. COD removal efficiencies

ranging from 75 to 80% were achieved. Kinetic analyses of the reactor were carried out

according to the experimental results. Grau second-order model gave the higher

correlation coefficient of 0.99. The results of kinetic studies obtained from these lab-scale

experiments can be used for estimating treatment efficiency of pilot-scale or full-scale

UASB reactors if the low-strength wastewater was treated at similar operational

conditions.

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y = 0.8692x + 11.675R² = 0.9907

y = 1.1405x ‐ 13.265R² = 0.9649

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63

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environmental change, Organic Geochemistry, 35, 1151–1167.

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Hulshoff Pol, L.W., Castro Lopes, S.I., Lettinga, G., Lens, P.N.L. (2004): Anaerobic

sludge granulation, Water Research, 38, 1376–1389.

Isik, M., Sponza, D.T. (2005): Substrate removal kinetics in an upflow anaerobic sludge

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poly(vinyl alcohol)-gel carrier, Bioresource Technology, 102, 11147–11154.

Kovacik, W.P., Scholten, J.C.M., Culley, D., Hickey, R., Zhang, W., Brockman, F.J.

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(2010): Microbial dynamics in upflow anaerobic sludge blanket (UASB) reactor

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Chapter 5 Post-treatment of UASB effluents

by a swim-bed reactor

5.1 Introduction

The benefits of anaerobic wastewater treatment in UASB reactors are fully realized

if a post-treatment system is available. This process should be easy to operate, stable

under shock loads, and have low energy-requirement because the UASB reactor is

operated under various temperatures and hydraulic retention times. In this study,

swim-bed reactor using the novel biofringe material is presented for post-treatment of the

UASB effluents. The biofringe (BF) allows for attachment of large amount of biomass on

a flexible matrix in a fixed position. By this approach, flexing of the matrix induced by

wastewater flow creases a swimming motion that enhances mass transfer of nutrients to

the attached growth (i.e., biofilm). Thus, all the potential benefits of fluidized-bed

reactors stated above are retained without dependence on hydrodynamic conditions to

avoid settling or floating of the attachment medium and without the requirement of

screens or traps to prevent washout.

The objective of this study is to investigate the treatment potential of a swim-bed

reactor as the subsequent biological treatment. Swim-bed reactor was connected with the

3.9L-cuboid-shaped UASB reactor operated under extremely short HRTs (as described in

Chapter 2). Next, it was followed the 2.5L-cylinder-shaped UASB reactor which was

operated at 15oC as represented in Chapter 4.

5.2 Materials and methods

5.2.1 Experimental setup

Swim-bed reactor was applied for the post-treatment of two lab-scale UASB reactor

(Fig. 5-1). The swim-bed reactor was constructed of Plexiglas®, having downdraft and

updraft sections in a parallel upright arrangement (Fig. 5-2). The cross-sections of

downdraft and updraft sections were 100x100 mm and 100x25 mm, respectively. Influent

was introduced deeply within the updraft section using a peristaltic pump. Air was

introduced near the base of the updraft section, which served to mix and oxygenate the

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wastewater while circulating it through the reactor. Effluent port was located at a height

of 630 mm from the bottom of the reactor. Total liquid volume of the swim-bed reactor

was 7.7 L. The reactor temperature was maintained at 25±1oC.

Fig. 5-1 Schematic diagram of 7.7L- swim-bed reactor as the post treatment of

UASB effluents from 3.9 L-cuboid-shaped UASB reactor (A)

and 2.5 L-cylinder-shaped UASB reactor (B)

A

B

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Fig. 5-2 Cross-sectional schematic diagram of swim-bed reactor

5.2.2 Seed sludge

The reactor was initially seeded using cultivated activated sludge from a lab-scale

fill-and-draw batch reactor. The synthetic medium used for the development and

maintenance of the seed sludge was the same as described in Chapter 2. After seeding, the

sludge was aerated for 72 hours without substrate feeding for allowing biomass

attachment to the BF carrier. Then, continuous-flow treatment experiments were initiated

as shown in Fig. 5-1. The settled sludge was gently mixed in settling tank and returned

back to the swim-bed reactor with 100% of recycling rate.

5.2.3 Biomass carrier

The BF biomass carrier consists of support filament and fringe yarns (diameter of 3

mm, NET Co. Ltd., Japan), which are made of polyester and hydrophilic acrylic fibers. It

has special configuration that the inner part is in high density and the outer part is in

rarefraction, so that sludge could attach to the BF carrier. In this study, the BF with length

of 0.5 m was used.

5.2.4 Analytical methods

COD was measured by the closed reflux colorimetric method according to Standard

Methods (5220 D; APHA, 1995). Ammonium (NH4+) was quantified by the phenate

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method as described by Kanda (1995). Nitrite (NO2–), nitrate (NO3

–) ions were measured

using an ion analyzer (IA-100 system, TOA Electronics, Ltd., Tokyo, Japan), with

pretreatment by a 0.45-µm syringe filter for effluent samples. Total nitrogen (TN) was

determined by the persulfate method according to Standard Methods (4500-Norg D;

APHA, 1995). By the persulfate method all nitrogen is oxidized to NO3–, which was

measured using the UV spectrophotometric screening method according to Standard

Methods (4500- NO3–, APHA, 1995). The suspended solids (SS) content was

determined according to Standard Methods (2540 D; APHA, 1995).

PVA-gel beads (diameter of 4 mm, specific gravity of 1.025) were used to establish a

correlation between airflow rate and water flow velocity in the narrow updraft section,

which was then used to estimate the nominal average upflow velocities in the reaction

zone.

5.3 Results and discussion

5.3.1 Reactor startup

The swim-bed reactor was startup with 20 g of activated sludge was placed in the

reactor with tap water for an initial total sludge concentration of 2 g L-1 and air flow rate

was set at 3 L min-1 to circulate the solution through the reaction zone at a velocity of 5 cm

sec-1. Attachment of sludge to the BF carrier, which was determined by the decrease of

total sludge in the solution, proceeded as shown in Fig. 5-3.

Fig. 5-3 Time course of total sludge attachment to the BF carrier

0

2

4

6

8

10

0 5 10 15 20 25 30 35

Tot

al s

lud

ge (

g)

Time (h)

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The attachment of 9 g of sludge during a 32-h period amounted to 18 g m-1 of BF

carrier. Following the sludge attachment periods, UASB effluent was supplied to the

downdraft section of swim-bed reactor with the flow rates as high as it was in UASB

reactor. Sludge solution became clear within two days. Following the first five days, the

reactor was considered acclimatized and airflow rate was increased to 6 L min-1.

5.3.2 COD removal performance

The swim-bed reactor was operated as post-treatment process of UASB reactor

during 350 days (Fig. 5-4). As post-treatment of the UASB effluents from 3.9

L-cuboid-shaped UASB reactor, which was operated under temperatures ranged from 35

to 15oC and short HRTs, the swim-bed reactor was also experienced the increase in

loading rates. COD removal rate up to 11.4 kg-COD m-3 d-1 was achieved by the end of

the first period. Under longer HRTs, COD removal rates were consistent at 0.6 kg-COD

m-3 d-1, associated with high removal efficiencies of as high as 90% was observed.

Fig. 5-4 Time courses of COD removal by swim-bed reactor

(dotted arrows: temperature of UASB effluents)

0

3

6

9

12

15

0

50

100

150

200

250

300

350

400

0 50 100 150 200 250 300 350 400

Loa

din

g ra

te (

kg

CO

D m

-3d

-1)

Rem

oval

rat

e (k

g C

OD

m-3

d-1

)H

RT

(h

)

CO

D c

once

ntr

atio

n (

mg

L-1

)

Time (day)

Influent COD Effluent COD Loading rate Removal rate HRT

Treatment of 3.9L-cuboid-shaped UASB effluent

35oC 25oC 15oC 15oC

Treatment of

2.5L-cylinder-shaped

UASB effluent

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Table 5-1 Treatment performance of the swim-bed reactor

Temperature of UASB effluents

Period (day)

HRT (h)

Inf. COD

(mg L-1)

Eff. COD

(mg L-1)

Loading rate (kg-COD m-3 d-1)

Removal rate (kg-COD m-3 d-1)

Removal efficiency

(%)

35oC

0-17 3.9 44-176 6-18 0.27-1.07 0.23-0.90 85

18-24 3.1 16-22 3-4 0.12-0.17 0.10-0.14 81

25-30 1.7 44-48 8-9 0.53-0.62 0.42-0.49 79

31-36 1.2 48-53 11-12 0.97-1.07 0.75-0.83 77

37-41 1.0 52-56 13-14 1.30-1.40 0.97-1.05 75

42-51 0.8 81-86 23-24 2.52-2.68 1.81-1.93 72

52-60 0.6 90-104 25-29 3.37-4.54 2.43-3.27 72

61-70 0.4 118-192 35-56 5.52-10.77 3.88-7.63 71

25oC

71-91 3.1 146-162 25-28 1.14-1.27 0.91-1.07 83

92-112 1.7 151-163 32-36 2.12-2.29 1.67-1.78 79

113-133 1.2 161-170 36-38 3.26-3.44 2.53-2.69 78

134-153 1.0 166-178 40-45 4.14-4.44 3.09-3.32 75

154-179 0.8 170-185 45-51 5.30-5.74 3.99-4.27 73

180-190 0.6 201-268 60-80 6.89-11.69 4.83-8.20 70

15oC

191-205 3.1 281-287 42-47 2.19-2.24 1.84-1.91 85

206-223 1.7 291-299 55-59 4.07-4.19 3.24-3.39 81

224-239 1.2 305-309 64-69 6.18-6.26 4.80-4.90 79

240-262 1.0 305-313 75-79 7.61-7.80 5.71-5.91 76

263-269 0.8 333-340 83-88 10.38-10.60 7.79-7.85 75

270-280 0.6 349-364 100-106 13.05-15.88 9.20-11.43 72

15oC 327-406 3.9 83-117 9-17 0.50-0.71 0.43-0.64 90

Table 5-1 shows the operational strategy and running performance of swim-bed

reactor treating the UASB effluents. As post-treatment of UASB, the reactor was also

experienced a decrease of HRT and increase in COD loading rates. Under HRTs below 4h,

COD removal efficiency nearly 85% was achieved, and more than 80% of COD could be

removed by combination of swim-bed reactor with UASB. The final effluent COD

concentration (day 83-117) was very low.

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The COD removal efficiencies were 85% and 90% at loading rates of 0.7 kg-COD

m-3 d-1 (HRT 3.9 h) during day 2-5 and day 389-392. Under HRT 3.1 h, COD removal

efficiencies were 81%, 83% and 85% at loading rates of 1.1-2.2 kg-COD m-3 d-1 on day

18-24, 71-91, 191-205, respectively, which were associated with the UASB effluents with

temperatures ranged from 35 to 15oC. The results showed that COD removal efficiencies

by swim-bed reactor could be greater if the same loading rates were applied. Besides, the

widely-ranged temperatures applied in the earlier UASB process could not affect to the

treatment by swim-bed reactor. With subsequent increases in COD loading rates, removal

rates increased in a linear manner as shown in Fig. 5-5. It indicated that COD overloads

did not occur in swim-bed reactor under a decrease of HRT.

Fig. 5-5 Linear relation between COD removal rate and COD loading rate

Fig. 5-6 The BF carrier with attached growth (day 50 and day 320)

y = 0.7147x + 0.1287R² = 0.9975

0

2

4

6

8

10

12

14

0 2 4 6 8 10 12 14 16

Rem

oval

rat

e (k

g-C

OD

m-3

d-1

)

Loading rate (kg-COD m-3 d-1)

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Fig 5-6 shows the increasing biomass attachment on the BF carrier. Due to the

decrease of HRT, the suspended solids (SS) contents were increased stepwise during the

first period, with high flocculent SS levels appearing following day 61, 154 and 267 (Fig.

5-7). From day 340, the floc content diminished and in the following days the attached

growth became increasingly thick.

Fig. 5-7 Time courses of reactor SS concentration and linear uplow velocity

5.4 Conclusions

Swim-bed reactor using the BF carrier demonstrated effective treatment of UASB

effluent with 70-90% COD removal efficiencies under volumetric loadings up to 16 kg

COD m-3 d-1 and HRTs as short as 0.6 to 3.9 h. The widely-ranged temperatures applied

for UASB process could not affect to the treatment by swim-bed reactor.

References

APHA, AWWA, WPCF (1995): Standard Methods for the Examination of Water and

Wastewater, 19th ed., American Public Health Association, Washington, DC.

Aziz, H.A., Ling, T.J., Haque, A.A.M., Umar, M., Adland, M.N. (2011): Leachate

treatment by swim-bed biofringe technology, Desalination, 276, 278–286.

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Cheng, Y. (2006): Advanced wastewater treatment using acyle-resin fiber biomass carrier.

Ph.D. Thesis, Kumamoto University, Kumamoto, Japan, 31–45.

Kanda, J. (1995): Determination of ammonium in seawater based on the indophenol

reaction with o-phenylphenol (OPP), Water Research, 29, 2746–2750.

Khan, A.A., Gaur, R.Z., Tyagi, V.K., Khursheed, A., Lew, B., Mehrotra, I., Kazmi, A.A.

(2011): Sustainable options of post treatment of UASB effluent treating sewage: a

review, Resources Conservation and Recycling, 55, 1232–1251.

Rouse, J.D., Yazaki, D., Cheng, Y. (2004): Swim-bed technology as an innovative

attached-growth process for high-rate wastewater treatment, Japanese Journal of

Water Treatment Biology, 40 (3), 115–124.

Takahashi, M., Yamaguchi, T., Kuramoto, Y., Nagano, A., Shimozaki, S., Sumino, H.,

Araki, N., Yamazaki, S., Kawakami, S., Harada, H. (2011): Performance of a

pilot-scale sewage treatment: An up-flow anaerobic sludge blanket (UASB) and a

down-flow hanging sponge (DHS) reactors combined system by sulfur-redox

reaction process under low-temperature conditions, Bioresource Technology, 102,

753–757.

Tyagi, V.K., Khan, A.A., Kazmi, A.A., Mehrotra, I., Chopra, A.K. (2009): Slow sand

filtration of UASB reactor effluent: A promising post treatment technique,

Desalination, 249 (2), 571–576.

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Chapter 6 Conclusions

COD removal by UASB reactor using PVA-gel beads as biomass carrier was

investigated in this study. This treatment process could successfully apply to the

treatment of low-strength organic wastewater. According to the experimental results

obtained in this study, the conclusions are summarized briefly below:

In the first part of this study, the effect of temperatures on the performance of UASB

reactor treating low-strength wastewater was investigated. Reactor temperatures ranged

from 35oC and 25oC to 15oC. The influent COD concentrations were approximately 430

mg L-1. As the temperature decreased by 10oC, COD removal rates were reduced by 50%.

Temperature coefficient (θ) in case of PVA-gel carrier was determined to be as 1.07,

consistent with the range of θ values for highly porous structure.

In the second part of this study, the comparison of two low-cost gel biomass carriers,

including poly(vinyl alcohol)-gel and poly(ethylene glycol)-gel beads was carried out.

The two identical UASB reactors using these gel carriers were operated at 30oC and

organic loading rate up to 4 kg-COD m-3 d-1. Influent COD concentrations of 300 mg L-1

were used to feed the reactors. The UASBPVA was found to be more competitive with

COD removal efficiency reached 90%, compared with 77% by the UASBPEG. Besides,

SEM images and DNA analysis showed that the macrostructure of PVA gel carrier

supported for deeper attached growth. Shannon-Wiener index (H) was applied to

investigate the diversity of methanogenic archaeal population in the anaerobic sludges

obtained from the two reactors.

In the third part of this study, the operation of UASB reactor treating

low-COD-containing wastewater (influent COD concentrations of 430 mg L-1) at 15oC, a

challenging temperature as identified in the previous study was conducted. Longer

hydraulic retention times (HRTs > 2 h) were applied. Compared to the earlier operation,

COD removal efficiency of as high as 75-80% was obtained. DNA analysis showed that

microbial population of UASB sludge was in a high diversity and became stronger with

the existence of Methanosaeta concilli. In addition, analysis of kinetic parameters for the

performance of UASB reactors was reported. Grau second-order kinetic model and

modified Stover-Kincannon kinetic model were applied to investigate the kinetic

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parameters and predicting the effluent COD concentrations. With higher correlation of

99%, Grau second-order model was confirmed as reliable model to be used in the design

of the UASB reactor.

In the fourth part of this study, a swim-bed reactor was applied for the treatment of

UASB effluents. The reactor was operated up to 16 kg-COD m-3 d-1, reaching about

70-90% COD removal at comparatively short hydraulic retention times (HRTs < 4 h). The

experimental results indicated that swim-bed reactor suffered the pressures from

widely-ranged temperature of UASB treatment and decreased HRTs.

From the experimental results, it can be concluded that the UASB reactors using

PVA-gel carrier was suitable for treating low-strength wastewater under short hydraulic

retention times.

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EXPERIMENTAL WASTEWATER TREATMENT SYSTEMS

THE FIRST PART THE SECOND PART

THE THIRD PART THE FOURTH PART

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Appendix: Publications

Journal papers

1. Dophuong Khanh, Laiminh Quan, Wenjie Zhang, Daisuke Hira and Kenji Furukawa (2011): Effect of temperature on low-strength wastewater treatment by UASB reactor using poly(vinyl alcohol)-gel carrier, Bioresource Technology 102, 11147–11154.

2. Dophuong Khanh, Quan Lai Minh, Hiroaki Fujii and Kenji Furukawa (2012): Upflow anaerobic wastewater treatment using PVA/PEG beads as biomass carriers, International Journal of Earth Science and Engineering (IJEE). Cafet-Innova Publications, ISSN: 0974-5904. Vol.4, No.5, 222–229.

3. Dophuong Khanh, Laiminh Quan, Wenjie Zhang, Daisuke Hira and Kenji Furukawa (2012): Response of poly(vinyl alcohol) and poly(ethylene glycol)-gel biogranular sludges in two identical UASB reactors, Bioresource Technology (under peer review).

4. Dophuong Khanh, Laiminh Quan, Wenjie Zhang, Daisuke Hira and Kenji Furukawa (2012): Treatment of low-strength wastewater by UASB reactor using PVA-gel beads operated at 15oC, Bioresource Technology (under peer review).

5. Lai Minh Quan, Do Phuong Khanh, Daisuke Hira and Kenji Furukawa (2011): Reject water treatment by improvement of whole cell anammox entrapment using polyvinyl alcohol/alginate gel, Biodegradation 22, 1155–1167.

6. Lai Minh Quan, Tran Thanh Liem, Do Phuong Khanh and Kenji Furukawa (2010): High ammonium wastewater treatment of stirred tank anammox reactor using polyvinyl alcohol/alginate gel as biomass carrier, Japanese Journal of Water Treatment Biology 46 (2), 109–117.

International conference presentations

1. Do Phuong Khanh, Lai Minh Quan, Wenjie Zhang, Daisuke Hira and Kenji Furukawa. Effect of temperature on low-strength wastewater treatment by UASB reactor using poly(vinyl alcohol)-gel carrier, Minamata International Symposium on Environment and Energy Technology (MISSION 2011), Kumamoto, Japan. Best Poster Award. Proceedings, pp. 156–163.

2. Do Phuong Khanh, Lai Minh Quan, Wenjie Zhang, Daisuke Hira, Kenji Furukawa. COD removal in a UASB reactor using poly(vinyl-alcohol)-gel carrier, GelK-EDL-APIEL Joint International Symposium – Intergrated Approach to Environmental Challenges in Asia, 2011, Kumamoto, Japan. Oral presentation. Proceedings, p. 37.

3. Do Phuong Khanh, Lai Minh Quan, Zhang Wenjie and Kenji Furukawa. Effect of temperature on low-strength wastewater treatment by UASB reactor using poly(vinyl alcohol)-gel carrier. The 6th International Student Conference on

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Advance Science and Technology (ICAST 2011), Jinan, China. Oral presentation. Proceedings, pp. 47–48.

4. Do Phuong Khanh, Lai Minh Quan, Wenjie Zhang, Daisuke Hira, Kenji Furukawa. Treatment performance of low-strength wastewater by UASB reactor using PVA-gel carrier. The 1st International Conference on Green Environmental Technology 2011, Busan, Korea. Oral presentation. Proceedings, pp. 61–62.

5. Khanh Do Phuong, Quan Lai Minh, Hiroaki Fujii, Kenji Furukawa. Upflow anaerobic wastewater treatment using PVA/PEG beads as biomass carriers. International Engineering Symposium, IES 2011, Kumamoto, Japan. Oral presentation. Proceedings, pp. C4-1-1–C4-1-7.

6. Khanh Do Phuong, Wenjie Zhang, Kazuya Kamishima, Quan Lai Minh, Hiroaki Fujii, Goro Kobayashi, Kenji Furukawa. Load maximization of an EGSB reactor using PVA carrier in low-strength wastewater treatment. Advanced Engineering Technology for Environment and Energy – The 3rd Joint Workshop between Kumamoto University, Pusan National University, Dalian University of Technology, 2010, Kumamoto, Japan. Oral presentation. Proceedings, pp. 53–54.

7. Do Phuong Khanh, Lai Minh Quan, Zhang Wenjie, Kenji Furukawa. Up-flow anaerobic wastewater treatment using PVA/PEG gel beads as biomass carriers. The 8th Kumamoto University Forum, 2010, Hanoi, Vietnam. Poster presentation. Proceedings, p. 93.

8. Do Phuong Khanh, Lai Minh Quan, Wenjie Zhang, Kenji Furukawa. High rate wastewater treatment by upflow anaerobic bioreactors using PVA gel beads. The 5th International Student Conference on Advanced Science and Technology (ICAST 2010), Kumamoto, Japan. Oral presentation. Proceedings, pp. 311–312.

9. Do Phuong Khanh, Doan Thu Ha, Kenji Furukawa. Renovation of water treatment process for effective ammonia removal from Hanoi groundwater. First International Symposium on Groundwater Environment (IGES 2010), Kumamoto, Japan. Poster presentation. Proceedings, pp. 99–102.

10. Do Phuong Khanh, Lai Minh Quan, Hiroaki Fujii, Goro Kobayashi, Kenji Furukawa. Up-flow anaerobic treatment of low-strength wastewater using PVA gel beads. First International Workshop on Environment, Energy and Innovative Technology in Minamata, 2010, Kumamoto, Japan. Poster presentation. Proceedings, p. 61.

11. Do Phuong Khanh, Kazuya Kamishima, Kenji Furukawa: Dilute wastewater treatment by anaerobic attached growth reactor using PVA-gel beads under high loading rates. The 3rd International Student Conference on Advance Science and Technology (ICAST 2009), Seoul, Korea. Poster presentation. Proceedings, pp. 267–268.

Domestic conference presentations

1. Do Phuong Khanh, Lai Minh Quan, Zhang Wenjie, Kenji Furukawa. Wastewater treatment by UASB reactors employing polyvinyl alcohol gel carrier. Annual

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Meeting of Kyushu Branch, Japan Society of Material Cycles and Waste Management (JSMCWM). Fukuoka, Japan. Poster presentation. 平成 23 年 5 月.

2. Do Phuong Khanh, Lai Minh Quan, Hiroaki Fujii, Goro Kobayashi, Kenji Furukawa. Upflow anaerobic treatment of low-strength wastewater using PVA gel beads, Oral presentation.日本水処理生物学会 第47回大会 (筑波大学). 成 22 年 11 月, p. 68.

3. Do Phuong Khanh, Kazuya Kamishima, Hiroaki Fujii, Goro Kobayashi, Kenji Furukawa. Dilute wastewater treatment by anaerobic attached growth reactor using PVA-gel beads under high loading rates and temperature difference, Oral presentation. 第 44 回日本水環境学会年会 (福岡大学). 平成 22 年 3 月, p. 164.

4. Do Phuong Khanh, Zhang Wenjie, Yasunori Koga, Kenji Furukawa: Treatment capabilities of upflow anaerobic reactor using PVA gel beads for low strength wastewater, Oral presentation.日本水環境学会九州支部研究発表会(熊本大学). 平成 20 年 2 月. pp. 63–64.

5. Zhang Wenjie, Khanh Do Phuong, Kenji Furukawa: Treatment of low strength wastewater by anaerobic fluidized bed reactor, Oral presentation.日本水処理生物学会 第 45 回 大会 (秋田大会). 平成 20 年 11 月, p. 29.