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C O M P A N Y P R E S E N T A T I O N

C O R P O R A T E A L I G N M E N T L O G O

C O R P O R A T E M V V

• Founded in 1957

• A group of companies composed of more than 50 subsidiaries operating in 6 major geographical

areas: CIS, Asia, Middle East, Europe, Africa & Turkey

• 476 projects in 45 countries, with historical value of US$ 41 billion

• Turnover $6,6 B (2015)

• Amongst the top 100 international construction contractors of the World since 1982

• Ranked # 65 in ENR Top 250 International Contractors in 2015

• 21,500 people

• Traded publicly in Istanbul Stock Exchange, Market Cap $10 B

• Holds ISO 9001, OHSAS 18001 & ISO 14001 and ASME certificates

• Shares the vision & goals of its customers, adopts to their needs and to local conditions

BUSINESS LINES:

• Engineering & Construction, Power, Real Estate, Trade

• Installed CCPP capacity of 4,000MW (#1 Turkish Electricity Generator)

• All 3 power plants (Gebze 1,554 MW, Adapazari 777 MW & Izmir 1,523 MW) have been built, owned and are being operated by ENKA.

• Electricity generation over 300 TWh in 13 years.

• Annual capacity meeting 12% of Turkey’s energy demand

• GE scope of USD 1.0b since 1998 (10 9FA machines)

• GE PSA extension with a value of USD 0.8b for the next 20 years

• AGP Improvement, first implementation in the fleet, validation units (NPI)

• Availability 5% over the F technology fleet average

• In 2011, ENKA’s Adapazari Power Plant (GT9FA) has been selected as the Power Plant of the Year with an availability of 99.8 % by the Power Magazine

C I M T A S G R O U P A b o u t

• A subsidiary of ENKA

• Incorporated in 1973 in Turkey as a local steel fabricator now an EPFI group of 5 companies: Gemlik, Turkey:• Cimtas Steel, • Cimtas Pipe Fabrication and Trading Ltd. Co.,• Cimtas Precision Machining Industries and Trading Ltd. Co.Kocaeli, Turkey:• Cimtas Module and Shipyard,

Ningbo, China:

• Cimtas Ningbo Steel Processing Co. Ltd.,

• 3,550 people including 300 engineers

• With Activities in

• Engineering (structural, pressure vessels, piping, plant engineering)

• Fabrication (7 fabrication shops including pipe/fitting production and machining shops, 6 in Turkey & 1 in China, over 210,000 tons/year total capacity)

• Modularization (Pre-assembled racks, Pre-assembled units)

• Installation - Structural & Mechanical & Electrical (domestic and overseas jobsites)

• Shipbuilding (powerships, barges, tankers / gas carriers)

www.cimtas.comwww.cimtaspipe.com

www.cimtasmachining.com

www.cimtasshipyard.com

www.cimtasnbo.com

http://www.cimtas.com/

http://www.cimtaspipe.com/

http://www.cimtasmachining.com/

http://www.cimtasshipyard.com/

http://www.cimtasnbo.com/

C I M T A S G R O U P L o c a t i o n s

G E – E N K A - C I M T A S P a r t n e r s h i p

• Supplier to GE since 1999 started with Turkey BOO by ENKA where 10 9FA MSD piping has been supplied by Cimtas.. As of today, Cimtas supplied piping have been installed on ~1,100 GE frames

• Qualified by Gas, MSD, EPE, PGS, Wind, Hydro and O&G

• Supported GE’s China Migration Initiative and opened a Pipe Prefab. Shop in Ningbo/China in 2003

• Supplied GE directly with GT & ST Prefabricated Piping, Pressure Vessels, Skids, Wind Towers, Ducting Combustion Casings and End Covers

• 2nd Tier supplier with HRSG, Process & BOP piping for GE in the past

• Holds ISO9001, ASME (U,U2,S,PP), PED, TUV DIN EN 729, TRD 201/HPO & Nuclear Certs(NS,NA,NPT) and AS9100

• Supported GE’s Combustion Part Supplier Development Initiative and opened a Precision Machining Shop in Gemlik/Turkey in 2014.

• Selected as “Strategic Partner” in 2015, “Excellence in Delivery” in 2003 & 2004 and “Supplier of the Year” in 2002 for GE

• 3 years (2014-16) Long Term Agreement for Gas Turbine Prefabricated Piping with GE

• 4 years (2015-2018) Long Term Agreement for Combustion Casings, End Covers and Liners with GE

• Algeria 9FA Mega Deal ; 100% MSD piping (both Gas and Steam) has been successfully fulfilled by Cimtas

• Successfully delivered the first 9HA gas turbine piping (EDF/Bouchain).

• Successfully delivered the piping and structural steel for GE’s AGP (Advance Gas Path) Upgrade. ENKA-GE-Cimtas as a team, validated the project first time in the fleet.

C I M T A S P R E S I C I O N M A C H I N I N G F a c i l i t y

12,000 SQM (129,000 SQ FT) FENCED YARD

7,000 SQM (75,000 SQ FT) COVERED FABRICATION SHOP SPACE

P O W E R - P R O C E S S - A V I A T I O N - A E R O S P A C E - D E F E N S E

Conveniently located within 3 km from four international deep sea ports

S A F E T Y

• Zero Accident Programme

• Corporate HSE Programme

• OHSAS regulation

• Risk Analysis

• Lessons Learned

• 5S + 2S Programmes

W O R L D C L A S S Q U A L I T Y

• High-tech Machinery

• Multi-Metallurgy Production

• Excellence in Services

• Proven Quality Assurance Systems

• Wide International Experience

• Skilled and Dynamic Personnel

C I M T A S P R E S I C I O N M A C H I N I N G F a c i l i t y

R E L I A B I L I T Y

• Preferred Partner

• Proprietary Privilege

• Business Ethics: Code of Conduct

• Consistency

• On Time Delivery

• Least Total Installed Cost

E F F I C I E N C Y

• One State-of–the–art facility

• Way Flow

• Lean Programme

• Kaizen Workshops

• Multiple Award Winner with Proven Flexibility

• Advanced Information Technology

H E A L T H S A F E T Y E N V I R O N M E N T

• ZERO ACCIDENT PROGRAM

Training, Toolbox, Near Miss, Permit to Work

• CORPORATE HSE PROGRAM OHSAS 18001

• RISK ANALYSIS

Department base procedures

• BEHAVIOR SAFETY (ASA)

Partnership between Management &

Employees that focuses safety attentions

• LESSONS LEARNED & BEST PRACTICES

Safety improvements of equipment and tools

N O LTA S I N C E T H E B E G I N N I N GBest Performance: 1,187 days 631,355 Mh without LTA

LTA Rate

=

Number of Lost Time Cases x 200,000

Number of Employee Labor Hours Worked

C I M T A S P R E S I C I O N M A C H I N I N G A b o u t

A W A R D W I N N I N G M A N U F A C T U R E R O F C O M P L E XG A S T U R B I N E C O M P O N E N T S

We are recognized for our leadership in welding, vertically integrated high-speed manufacturing systems and our specialization for working with advanced materials.

We deliver added value through continuous improvement, complete in-house control of processes and our lean production culture.

C I M T A S P R E S I C I O N M A C H I N I N G N e w F a c i l i t y - G r o w t h

Civil & Steel Structure WorksJan 5th

Machinary OrdersDelivery & InstallationJan 12th

Operator Training & Process Qualificationsincl. EB-Welding, Vacuum Heat Treatment and Brazing

May 18th

Start Mfg of ProductionOrdersNov 7th

J A N A U G O C T2015 N O V

Civil & Steel Structure Works

Machinary Orders - Delivery & Installation

Operator Training & Process Qualifications

C I M T A S P R E S I C I O N M A C H I N I N G Q u a l i f i c a t i o n s - G r o w t h

9FA DLN 2.6 FWD + AFT


7FA.05 FWD + AFT


7FA.05 FWD + AFT

6FA FWD + AFT

7F FLEX PH1 FWD + AFT

6F.01 (6C) FWD + AFT

9E AFT


7FA.05 FWD + AFT

6FA FWD + AFT


6F.01 (6C) FWD + AFT

9E AFT

7FA.05 FWD+AFT NEW GROUP


7HA.02 OUTER CAP ASS’Y

9FA END COVER

7F FLEX END COVER

7FA.04 WELDED LINER

7FLEX PH2 WELDED LINER

Closed Qualifications

On-going Qualifications

C I M T A S P R E S I C I O N M A C H I N I N G V o l u m e - G r o w t h

With continuous heavy yearly investments in new technologies, equipment and employees, Cimtas Precision Machining positions itself for growth to meet future challenges of its customers

Combustion Casings

End Covers

Welded Turbulated Liners

6000

5000

4000

3000

2000

1000

02012

50

50

2013

400

400

2014

1,200

1,200

2015

1,600

1,600

2016

4,800

3,500

800

500

CASING

END COVER

LINER

Σ#

of

pro

du

ct

$ 0,2 m$ 1,5 m

$ 4,7 m$ 7 m

$ 32 m

C I M T A S P R E S I C I O N M A C H I N I N G O p p o r t u n i t y - G r o w t h

C I M T A S P R E S I C I O N M A C H I N I N G C a p a b i l i t i e s - E n g i n e e r i n g

Cimtas Precision Machining Engineering is the foundation of our high-quality manufacturing, superior efficiency, best in class fulfillment performance and full customer satisfaction.

UTILIZES THE LATEST CAD / CAM TECHNOLOGY:

• Esprit 2 + C + Y + B Simultaneous

Mill Turn

• Catia V5R20

• Unigraphics NX 9.0

C I M T A S P R E S I C I O N M A C H I N I N G Capabilities - Precision Machining

Expertise in most complex parts with tight tolerances via state of the art 5-Axis CNC machines and customized equipment operated by skilled machinists.

• Simultaneous 5-Axis Turning & Milling - Vertical (up to 1,250 mm diameter)

• Simultaneous 5-Axis Turning & Milling - Horizontal (up to 650 mm diameter)

• 3 - 4 and 5-Axis CNC Milling

• Compliance with stringent machining tolerances (+/- 0.0002’’)


MAZAK eTower 1060/1250 V8-II5-axis simultaneous milling + turning

Number of machines: 7

Number of Pallets: 2 Pallet changer

Number of tools in magazine: 80

Max. work-piece diameter: Ø1,250 mm

Max. work-piece height: 1,250 mm

Max. work-piece weight: 2,700 kg




Max. work-piece diameter: Ø460 mm

Max. work-piece height: 728 mm

Max. work-piece weight: 5 kg

DMG Moriseiki NLX 2500 I 700C+Y axis Multi Spindle turning and milling

DMG DMU 85 Monoblock5-axis universal milling and turning


Number of Pallets: 1


Max. work-piece diameter: Ø1,040 mm




MAZAK FJV 60/803-axis vertical machining center

MAZAK Variaxis i8005-axis simultaneous milling


Number of Pallets: 1


Max. work-piece width: 1,250 mm




Number of Pallets : 1






MAZAK Integrex i200 s5 axis Multi Spindle turning and milling

MAZAK Integrex i4005-axis simultaneous milling


Pallet number: 1










C I M T A S P R E S I C I O N M A C H I N I N G C a p a b i l i t i e s - W e l d i n g

Cimtas Precision Machining is a Welding specialist meeting and exceeding the moststringent welding requirements.

• Electron Beam Welding (30 kW beam power, 150 kV acceleration voltage, 11.4 m3 vacuum chamber)• Manual and Automated Welding (GTAW, SMAW, FCAW, GMAW (STT/RMD/CMT), SAW and PAW)• IIW/EWF certified Welding Engineers• In-house Fit-up & Welding Training Center (Class DoJo)

C I M T A S P R E S I C I O N M A C H I N I N G C a p a b i l i t i e s - E B W e l d i n g

• Working Chamber Dimension

2,710 (L) x 2,100 (H) x 2,000 (W)

with a volume of 11.4 m³

• High precision workpiece manipulators with tilt rotatory device

• Pump down time at cde condition to

7 x 10-4 mbar in approx. 8 minutes.

• Combined CNC &PLC control system.

High vacuum electron beam welding equipment with 30 kW beam power and 150 kVacceleration voltage working under 11.4 m3 volume vacuum chamber.

Steigerwald Strahltechnik,

Model : EBOCAM EK 110C/EG 150-30B

C I M T A S P R E S I C I O N M A C H I N I N G C a p a b i l i t i e s - W e l d i n g

• 600 PQR and 1,200 WPS in library

• CS (Fine Grain High Strength CS,LTCS)• Austenitic Stainless Steel (from 304L to 347 all grades),

Duplex Stainless Steel Nickel Alloys (incoloy, inconel

[AMS5536, AMS5542, AMS 5608], Nimonic [C-263] monel) , Alloys ( from P11 to P92 )

• SAW, SMAW, GTAW(Pulse, Hot&Cold Wire /

Semiautomatic, Orbital), GMAW(Lincoln STT, Miller RMD,

Fronius CMT Mechanised, Robotic ), FCAW, GTAW Hotwire, ESW Weld Overlay,

C I M T A S P R E S I C I O N M A C H I N I N G Capabilities - Vacuum H/T & Brazing

Cimtas Precision Machining is equipped with top-class furnaces for Heat Treating

and Brazing

• Vacuum Heat Treatment & Brazing (1,315 ᵒC, 5 m3, AMS 2750 Class-I)

• Atmospheric Heat Treatment

(850 ᵒC)

C I M T A S P R E S I C I O N M A C H I N I N G Capabilities - Vacuum H/T & Brazing

• Capable to furnace Class 1 as per AMS 2750

• Specially designated for Annealing, Stress Relieving, Stabilization, Precipitation Heat Treatments & Brazing Operations

• Max. Operation Temp: 1,315°C

• Work zone Dimension: 1,550 (W) x 1,475 (H) x 2,200 (L), with effective capacity of 5 m³

• Max. Weight Of Load: 3,700 kg and 1,450 kW

• Maximum Vacuum Range: 1 x 10-5 torr , Operating Vacuum Level: 1 x 10-4 torr

• Cooling Gas Pressure of 2 bar and Partial Pressure Control of 10-3 to 10 torr

• Leak Rate: less than 10 mic/h

• Control of PLC programming2nd vacuum furnace to be installed in Aug ‘16

Horizontal Type, All Metal InsulationModel: HG151422-2EQM

C a p a b i l i t i e s - F o r m i n gC I M T A S P R E S I C I O N M A C H I N I N G

Advance forming technologies enabling manufacturing of the most complex parts

• Hydraulic Pressing (1,000 1,500 and ‘2,500 tons with 1,000 tons integrated extruder’)

• Hydraulic Expanding (up to 600 mm diameter)

• Roll Bending

• Water Jet Cutting & Trimming (6,200 bar, up to 8 tons loading)

C a p a b i l i t i e s - F o r m i n gC I M T A S P R E S I C I O N M A C H I N I N G

• Press capacity:2,500 tons

• Extruder capacity:1,000 tons

• Operating area dims:5,000 x 3,500 x 4,500 mm





Vertical Hydraulic Presses

C I M T A S P R E S I C I O N M A C H I N I N G

DURMA HRB4 - 10164 roller cylinder machine

HAUSLER CM-V-150Hydraulic Expander

C a p a b i l i t i e s - F o r m i n g



Max. expansion thickness: 10 mm

Max. hydraulic pressure: 150 tons


Max. work-piece width: 1,000 mm

Max. pre-rolling thickness: 13 mm

Max. rolling thickness: 16 mm

C I M T A S P R E S I C I O N M A C H I N I N G C a p a b i l i t i e s - F o r m i n g


Net Working Travel: 3.35m x 2m x 0.2m

Internal Tank Loading: 3.68m x 2.3m

SUPREMA WATERJETKMT-Steamline 125 PRO II

Max. Loading capacity: 8,000 kg

Operating Pressure: 6,200 bar

C I M T A S P R E S I C I O N M A C H I N I N G Capabilities - Surface Treatment & Coating

In-House controlled Surface Treatment & Coating through dedicated hi-tech equipmentand skilled operators

• HVOF Coating

• Automated Grit Blasting

• Ultrasonic Cleaning

• Pickling & Passivation

• In-house controlled processes

• Customized Equipment

C I M T A S P R E S I C I O N M A C H I N I N G

At Cimtas, Quality is produced, not ‘inspected in’

Cimtas Precision Machining is a registered ISO9001:2008/AS9100C + ISO 14001:2004 + OHSAS 18001:2007 company

• CMM Dimensional Inspection • Radiographic Inspection• Magnetic Particle Inspection• Fluorescent Penetrant Inspection• Liquid Penetrant Inspection

• Video Boroscope Inspection

• Air Flow Inspection

• Ultrasonic Testing

• Hydrostatic Testing

• Positive Material Identification (PMI)

• In-house Level I, II, III NDT personnel (SNT-TC-1A & PED 97/23, EN 473)

• Mech. Testing & Metallography Lab.

• Fully integrated ERP (Engineering to Shipment)

• On-line documentation & full traceability

Q u a l i t y

C I M T A S P R E S I C I O N M A C H I N I N G W a r e h o u s e

Materials are stored as per Project No, Description, Material Stock Code and Heat

Number at their ERP designated warehouse locations.

C I M T A S P R E S I C I O N M A C H I N I N G G l o b a l S o u r c i n g

C I M T A S P R E S I C I O N M A C H I N I N G Prime Location for Global Supply

C I M T A S P R E S I C I O N M A C H I N I N G S t r a t e g i c P a r t n e r

Cimtas Precision Machining Ind. has received the prestigious “Strategic Partner” award from GE Power among 15,000 suppliers by the outstanding performance and

efforts of its employees and sustainable growth strategies on Heavy Duty Gas Turbine Combustion Component mnfg.

company presentation - enka.com · operator training & process qualifications incl. eb-welding,...

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