company profile - cement plant...

RUITAI TECHNOLOGY

郑州瑞泰耐火科技有限公司 Zhengzhou Ruitai Refractory Materials Technology Company

公司简介

Company Profile

RUITAI TECHNOLOGY

郑州瑞泰耐火科技有限公司 Zhengzhou Ruitai Refractory Materials Technology Company

欢迎拉豪集团领导来我公司指导参观

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Basic information about Zhengzhou Ruitai 郑州瑞泰耐火科技有限公司基本情况

1、Mainly focus on research & develop, producing and technical services of refractory materials in the area of cement industries. Already serviced cement industries for the past 30 years since factory founded in 1984.

• 从事水泥行业用耐火材料研发，生产，技术服务 • 工厂建于1984, 专注服务于水泥行业30多年

2、The first public listed refracotry company in stock market in China in 2006, holding by China national building material group sort by CNBM

• 国内第一家耐材行业上市公司隶属于中国建筑材料集团有限公司

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Basic information about Zhengzhou Ruitai

2. 402 employees---- 40 technicians in R&D center and 10 professors as technical advisor.

公司员工402人，其中研发人员40人，10名教授级技术人员

3. Pass the ISO9001:2008 International quality system certification.

产品通过 ISO9001:2008国际质量认证体系

1. Located in Xinmi city Henan Province , rich raw materials for refractory products reserves around Xinmi. 位于河南省新密市，原材料资源储量丰富

4. This factory is assigned as the only production base of environment friendly basic refractory by the National “863”projects.

公司是全国唯一指定“863”环境友好型碱性耐火材料科技成果转换基地

郑州瑞泰耐火科技有限公司基本情况

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Safety standard production base prize awarded by the state administration of work safety of China.

获得国家安全生产总局授予的安全生产标准企业奖

Clean production enterprise prize awarded by the environmental protection department of Henan province.

获得河南省环保厅授予的清洁生产示范单位

Company honor -公司荣誉

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Owned 58 national and building materials

industry scientific progress prize and 96 national

patents.

58项国家和建材行业科学进步奖，有96项国家专利

Published 2 refractory technical books:“refractory

materials in building materials”and “refractory

materials in cement industries edited by professor

Yuan Lin and professor Wang Zengjie.

出版专著2本 “建材工业耐火材料”和“水泥窑用耐火材料” ，分别由袁林和王杰曾教授主编。

Copy Right -知识产权

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Assessment passed

Passed the assessment of Saint Gobain company and joined the supplier list of Saint Gobain company. 通过圣戈班公司考核成功进入圣戈班供应商列表

- 获得的评估

High score earned from Intertek quality testing company. 高分通过天祥质量检测公司

Reached a high score during the assessment of VVR French for the Huaxin company project in outer Mongolia. 在华新外蒙项目审核中获得法国VVR高分评估并获得全线耐火材料产品供应

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Plant Products and Facilities -产品及产能

Plant

Facilities 产品及产能

Precast blocks

Castables

Refractory bricks 70 thousands ton per annual

30thousands ton per annual

15thousand ton per annual

预制件-年生产量1.5万吨

浇注料-年产量3万吨

耐火砖-年产量7万吨

Our products including all refractory products applying in cement industries, the output reaches 61millions US

dollars in 2015 我公司生产水泥窑用全套耐火材料产品， 2015年销售额达到4亿元人民币,

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原料车间

Raw materials warehouse

Production process -生产流程

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破粉碎车间

Crushing Workshop


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全自动配料车间

Automatic Batching system


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成型车间

Forming Workshop


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Drying


干燥过程

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烧成车间

Firing Workshop


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Packing and warehousing -仓库

根据国际标准包装 / 包装种类灵活多样

According to international standards, seaworthy packaging / Flexible in types of packing

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Quality control and production procedure -质量控制和生产程序

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生产过程中的6个检测步骤

a. 外观检验--颗粒大小、纯度 b. 化学分析 c. 验收合格的原材料产品按等

级分类

a. 混合后泥料检测 b. 颗粒分布

a. 粉碎料进料仓前检测 b. 颗粒分布 c. 化学分析

原材料检测

配料前粉碎料检测

配料混合后检测

Six steps of testing during the production

a. Appearance – particle size,

impurity

b. Chemical analysis

c. Accepted raw materials

storage according different

grade

a. Grinded material testing

before shifting in to the

batching bin for batching

b. Particle size distribution

testing

c. Chemical testing

a. Mixed pug material

testing before pressing

b. Particle size distribution

testing

1.Raw material test

2.Grinded raw material testing before batching

3.Mixed material testing before pressing

Quality control & production procedure -质量控制和生产程序

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a. 成型后半成品检测 b. 尺寸检测 c. 外观检测 d. 体积密度检测 e. 内裂检测

a. 成品包装前检测 b. 尺寸检测 c. 化学分析 d. 外观检测 e. 常温耐压强度 f. 体积密度

a. 干燥后检测 b. 残余水分检测 c. 尺寸检测 d. 外观检测 e. 内裂检测

成型后检测

干燥后检测

成品检测

a. Pressed wet green brick

testing

b. Dimension detection

c. Appearance detection

d. Bulk density testing

e. Inter cracking testing

a. Dried green brick testing

before firing

b. Residual water testing

c. Dimension detection

d. Appearance detection

e. Inter cracking testing

a. Final products testing before packing

b. Dimension detection

c. Chemical testing

d. Appearance detection

e. Cold crush strength test

f. Bulk density

g. Apparent porosity

h. Thermal shock stability in 1100℃

water cooled

i. Refractoriness under load

j. Thermal conductivity

k. Thermal expansion rate

g. 气孔率 h. 热震稳定性 i. 荷重软化温度 j. 热导率 k. 热膨胀率

5.Dried green bricks before firing

4.Pressed wet green Bricks testing before drying

6.Final testing

生产过程中的6个检测步骤

Six steps of testing during the production

Quality control & production procedure -质量控制和生产程序

RUITAI TECHNOLOGY

Comparable advantage high performance products -具有优势的高性能产品

镁铁铝尖晶石砖（无铬）低导热多层复合莫来石砖预制件

Magnesia hercynite (Chrome free) bricks

Low thermal conductivity

multilayer bricks Precast block

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国家863项目产品，无铬产品、含高纯烧结镁砂和铁铝尖晶石、优良的挂窑皮性能低热导率、柔韧性、用于水泥窑的烧成带、使用周期12个月以上。在遵义拉法基试用比试中犹豫国外某生产商同类产品。

RTMFe-85A RTMFe-85B

MgO % 85 85

Al2O3 % 3-5 3-5

Fe2O3% 3-5 3-5

体积密度(g/cm3) 3.0 2.95

显气孔率(%) 17.0 18.0

荷重软化温度T0.6(℃) >1700 >1650

常温耐压强度(MPa) 60 60

热震稳定性 100 wind 80 wind

One of the products from national 863 project, chrome free, excellent stability with coating, with applying in

the burning zone of the cement kiln with a 12 month plus service life time

Magnesia hercynite (Chrome free) bricks -镁铁铝尖晶石砖（无铬）

Low thermal conductivity multilayer bricks -低导热多层复合莫来石砖

The second prize of Scientific Development from department of national building materials

获得建材工业科技进步二等奖

Multilayer Structures :Working layers, thermal preservation layer and thermal insulation layer

复合结构:工作层，保温层，隔热层3部分

Synchronous forming and firing

同步成型、同步烧成

Overall thermal conductivity(1.6-1.8 W/ m·k)

综合较低的导热系数

50-80 degree temperature drop in the kiln shell

降低筒体温度50-80°

Reduce the standard coal consumption

减少标煤消耗

Protecting from the high temperature oxidation of the Kiln shell to extent the service life time of the Kiln shell. 保护高温氧化窑壳，延长窑壳使用寿命。

Application in decomposition zone and transition zone

用于水泥窑的过渡带和分解带

Prolong the service time

延长耐火材料使用周期

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Precast block -预制件

Castable replacement products 浇注料替代产品

Faster remove and install 更快的安装和拆除

No anchors 无需焊接扒订

Grate cooler wall precast products 篦冷机矮墙预制件

No need heating up 无需预热

Tertiary air duct precast products 三次风管弯头预制件

No more climate limit 不受极冷极热天气影响

Chamber wall and slope area

precast products 烟室直墙及斜坡预制件

Longer service life time 更长的使用周期

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Our services -合作方式

Customized designing and solutions 产品定制服务

Producing according to the order 按需生产

Whole package service 全窑总承包服务

Frenqently visiting and negotiating on site.

Supply the most suitable products according to each unit

cement production line.

Producing the products as requested.

Refractory products will be all provided from our company.

Cost on the refractory products will be fixed, easy financing.

全部耐火材料由我公司进行供应。生产成本固定，更好的财务方案。

根据客户指定的技术指标进行产品生产。

现场沟通，根据工厂现场热工情况配置合适的耐火材料产品

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Main Cement Client -主要水泥客户

Currently 33 clients from Lafargeholcim China -目前已经供货的33家拉豪集团的工厂

Sales achivement from Lafargeholcim China No. Plant Name Daily Productivity Products Quantity(T) Application Area

1 Lafarge Ruian cement 2500T/D Magnesia hercynite bricks 138 Burning Zone

2 Lafarge Yunnan Guozi Cement

Haikou Company 1500T/D

Magnesia hercynite bricks 62 Burning Zone

Andalusite castables 5 Burner System


3 Lafarge Yunnan Sanjiang

Cement Company 2500T/D Magnesia hercynite bricks 51.6 Burning Zone

4 Chongqing Lafarge Ruian

Cantian Cement Company 5000T/D


Andalusite -mullite bricks 86 Tranzaction Zone






5 Zunyi Sancha Lafarge

Ruian Cement Company 5000T/D

Magnesia hercynite bricks 110.82 Burning Zone


6 Sichuang Shuangma Yibin cement Magnesia hercynite bricks 48 Burning Zone

7 Guizhou Shuicheng Ruian Cement Magnesia hercynite bricks 85 Burning Zone

8 LH China & Huaxin Cement

Hongta Company 2500T/D

Silica Mullite Bricks 49 Tranzaction Zone

Corundum Mulite Castables 7 Kiln Nose Ring

steel fiber reinforced castables 10 Kiln hood

Anti Crust Castables 25 Smoke Charmber

steel fiber reinforced castables 27 Cooler




Silica Mullite Bricks 1680 4.6 Tranzaction Zone

Andalusite -mullite bricks 28.2 Tranzaction Zone

Corundum Mulite Castables 0.14 Kiln Nose Ring

Anti Crust Castables 0.16 Smoke Charmber

Alkali Resistant Bricks 24 Preheater


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Chenzhou Co.,LTD 5000T/D

Silica Mullite Bricks 1680 25 Tranzaction Zone

Silica Mullite Bricks 1550 38.15 Air Duct Pipe


Daye Co., LTD 5000T/D Andalusite -mullite bricks 131.7 Tranzaction Zone


Tajikistan Company 2500T/D


Silica Mullite Bricks 3.4 Tranzaction Zone

Magnesia hercynite bricks 3.96 Rotary Kiln

Alkali Resistant Bricks 390.543 Preheater

Anti spalling high alumina bricks 138.323 Calciner




Phosphate bonded high alumina bricks 107.186 calcining zone

Alkali Resistant Mortar 15 Preheater

Anti spalling high alumina Mortar 4 Calciner

Silica Mullite Mortar 6 Tranzaction Zone

Phosphate High Alumina Mortar 6 calcining zone

Steel Plate 1500 Pieces Rotary Kiln


Outer Mongolia Company 2500T/D

Silica Mullite Bricks 1600 56.41 calcining zone




Silica Mullite Mortar 6 Rotary Kiln

Phosphate High Alumina Mortar 6 Rotary Kiln

Alkali Resistant Mortar 15 Preheater

Anti spalling high alumina Mortar 3 Rotary Kiln

Anti spalling high alumina bricks 48.17 Calciner

Silica Mullite Mortar 3 Rotary Kiln

Alkali Resistant Bricks 268.52 Preheater

Phosphate bonded high alumina bricks 96.63 calcining zone

High Temperature Mortar 10 Barrel Rotary Kiln


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Changyang Co., LTD 3800T/D


Low thermal composite bricks 98.5 Tranzaction Zone


Daoxian CO., LTD 5000T/D Silica Mullite Bricks 1680 118 Tranzaction Zone


Qingdi CO., LTD 2000T/D


Steel Plate 500 Pieces Rotary Kiln


Enping CO., LTD 5000T/D Alkali Resistant Bricks 100 Preheater


Enshi CO., LTD 1800T/D




Xinyang CO., LTD 5000T/D Silica Mullite Bricks 1550 51.2 Air Duct Pipe


Hefeng CO., LTD 1500T/D Silica Mullite bricks 1680 20 Tranzaction Zone


Quxian CO., LTD 6000T/D Magnesia hercynite bricks 199.8 Burning Zone


Sangzhi CO., LTD 2500T/D Silica Mullite Bricks 1680 37.34 Tranzaction Zone


Wanyuan CO., LTD 2500T/D Direct-bonded magnesia chrome bricks 50.26 Burning Zone


Wuxue CO., LTD 5000T/D

Silica Mullite bricks 1680 91.9 Tranzaction Zone



tibet CO., LTD 2000T/D Silica Mullite Bricks 114 Tranzaction Zone


Xinyang CO., LTD 5000T/D


Silica Mullite bricks 1550 28.04 Air Duct Pipe


Yichang CO., LTD 4000T/D


Silica Mullite bricks 1550 34.66 Air Duct Pipe



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Zhaotong CO., LTD 4000T/D




Zigui CO., LTD 5000T/D






Chongqing Fuling CO., LTD

5000T/D Low thermal composite bricks 90 Tranzaction Zone

6000T/D Silica Mullite Bricks 1550 31.28 Air Duct Pipe


Daye CO., LTD 5000T/D Silica Mullite Mortar 19.68 Tranzaction Zone


Huangshi CO., LTD 5000T/D Silica Mullite Bricks 1680 43.433 Tranzaction Zone


Fangxian CO., LTD 3200T/D


Magnesia Chrome Mortar 20 Bags Burning Zone

High Temperature Mortar 10 Barrel Burning Zone

Direct-bonded magnesia chrome bricks 131.49 Burning Zone

Ruitai Materials Technology Co.,Ltd(2005~2014)

No. Customers Capacity and Process Name of Materials Date Qty(t)

1 EDO(FLSmidth), Nigeria 6000TPD, new dry-process Complete line, Refractory lining design, and installation

supervision 2014 3400

2 KAR(FLSmidth), Iraq 6000TPD, new dry-process Complete line, Refractory lining design, and installation


3 MAK(FLSmidth), Mongolia 3000TPD, new dry-process Complete line, Refractory lining design, and installation


4 Djebel(FLSmidth), Tunesia 5800TPD, new dry-process Complete line except rotary kiln, Refractory lining design, and

installation supervision 2011 3300

5 Modern(FLSmidth), Jordan 3500TPD, new dry-process Complete line except rotary kiln, Refractory lining design, and

installation supervision 2010 2500

6 Sumbe(FLSmidth),Angola 5000TPD, new dry-process Complete line except rotary kiln, Refractory lining design, and

installation supervision 2009 ~2200

7 Drake(FL Smidth), USA 2500TPD, new dry-process All refractories and refractory lining design for preheater and

TAD 2008-2009 1200

8 Slansty(FL Smidth), Russia 5000TPD, new dry-process Complete line except rotary kiln, Refractory lining design, and

installation supervision 2008-present 2900

9 AUCC-2(FL smidth), Libya 500 TPD, new dry-process Complete line except rotary kiln, Refractory lining design, and

installation supervision 2006-2008 2047

10 Dwaalboom(FL Smidth), South Africa 3300 TPD, new dry-process Complete line, Refractory lining design, and installation

supervision 2006-2008 2900

11 Ha Long(FL Smidth), Vietnam 5500TPD, new dry-process Complete line except TAD, Refractory lining design, and

installation supervision 2006-2008 4134

12 CIBA Grey Cement (FL Smidth), Algeria 5000TPD, new dry-process Complete line, Refractory lining design, and installation


13 Ramliya(FLSmidth), Egypt 6000TPD, new dry-process Complete line, Refractory lining design, and installation


14 EMCC(FLSmidth), U.A.E. 7500TPD, new dry-process Complete line, Refractory lining design, and installation


15 Calabar(FLSmidth), Nigeria 5500TPD, new dry-process Complete line and refractory lining design except rotary kiln ,

andinstallation supervision 2005-2008 3468

16 CiBA White Cement(FLSmidth), 1500TPD, new dry-process Preheater, Refractory lining design 2006 988

Main Sale Achievements for FLS (Cement kiln)

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No. Customers Capacity and Process Name of Materials Date Qty(t)

1 Phuc Son Cement，Vietnam 2* 5000t

Direct-binded magnesia-chrome bricks、Magnesia hercynite

bricks、Periclase-spinel composite bricks

(used in transition zone)、sillic mullite bricks、high alumina

bricks

2015 235

2 Nam Son Cement，Vietnam 2*3200t Multilayer mullite based brick with reduced thermal conductivity

、Direct-binded magnesia-chrome bricks 2014 165

3 Trung Son Cement，Vietnam 5000t

Magnesia hercynite bricks、Periclase-spinel composite bricks、High aluminum pouring castable

Steel fiber explosion proof low cement castable

2015 222

4 Tan Quang Cement，Vietnam 3200t For coal injection tube castable、The castable used in the qutlet

and inlet、high alumina bricks、sillic mullite bricks 2013 305

5 x18 Cement，Vietnam 3000t

Direct-binded magnesia-chrome bricks、Magnesia hercynite

bricks、Periclase-spinel composite bricks

(used in transition zone)

2015 256

6 Mayan Cement Philipines 3000 t Multilayer mullite based brick with reduced thermal conductivity

、The castable used in the qutlet and inlet、high alumina bricks 2014 336

7 Tajikistan，lafarge-holcim group 5000t high alumina bricks、sillic mullite bricks、Magnesia hercynite

bricks、Direct-binded magnesia-chrome bricks 2014 556

8 Cambodia，lafarge-holcim group 3000t

Magnesia hercynite bricks、Direct-binded magnesia-chrome

bricks、High aluminum type high strength castable、Steel fiber

explosion proof low cement castable

2014 250

9 Outer Mongolia，lafarge-holcim group 3000t

The crust castable、For coal injection tube castable、High

strength alkali resistant castables、Direct-binded magnesia-

chrome bricks、Magnesia hercynite bricks

2014 450

Main Sale Achievements(Cement kiln) In Asia

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THANK YOU 郑州瑞泰耐火科技有限公司

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Zhengzhou Ruitai Refractory Materials Technology Company

company profile - cement plant...

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