company profile pt egp-#6
TRANSCRIPT
Office : Ruko Pesona Permata Gading Thp.I Blok H.22 Jl. Lingkar Timur – Sidoarjo, East Java Phone: +6231 8069734 Fax : +6231 8073545 Website : www.ptegp.net Email : [email protected]
COMPANY PROFILE
Workshop : - Jl Lingkar Timur Km 2,5, Siwalan Panji, Sidoarjo, East Java - Kawasan Industri & Pergudangan Safe n Lock Kav. A 1295 Jl Lingkar Timur, Sidoarjo, East Java - Jl Laks RE Martadinata 18 – 20 Pasuruan, East Java
PT EKA GEMILANG PRIMA
EKA GEMILANG PRIMA
Engineering, Procurement & Construction
AAAbbbooouuuttt UUUsss PT EKA GEMILANG PRIMA ( EGP ) is a growing company that special for Engineering, Procurement, Construction and Agroindustry Division. Head office located in Sidoarjo, East Java. At any EGP set up, there are a commitment to quality, cost, delivery and services that is primarily customer satisfaction oriented. Therefore our company has provided with some of the best facilities such as the human resource that has a good basic mentality and professionalism, the accuracy of working system, standard tools, workshop and the integrated management. Our facilities and experiences have proofed in giving investments to support for customer’s product lines, after they used and took the benefit of our product. So, we hope we can find a good joint cooperation between us and the growth of our customers is our growth. Workshop located in Pasuruan East Java.
PT EKA GEMILANG PRIMA
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VISION
To be the Specific Contractor of Choice for Mechanical, Electrical, Construction and Agroindustry. Solutions having Sustainable Growth . Our Customer partners shall see us as an integral parts to their success by anticipating their needs and deliver products & services to their satisfaction.
MISION
PT EKA GEMILANG PRIMA ( EGP ) will be distinguished Company and the Preferred Partners for best EPC business in applying a comprehensive method for improving the Quality of live of Mankind.
PT EKA GEMILANG PRIMA
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Company Name :
PT. EKA GEMILANG PRIMA Office :
Ruko Pesona Permata Gading Thp.I Blok H.22 Jl Lingkar Timur, Sidoarjo, East Java. Indonesia Phone : +6231 8069734, Fax +6231 8073545 Website : www.ptegp.net Email : [email protected]
Workshop :
- Jl Lingkar Timur Km 2,5, Siwalan Panji (Utara SPBU), Sidoarjo - Kawasan Industri & Pergudangan SAFE n LOCK Kav. A 1295 Jl Lingkar Timur, Sidoarjo, East Java - Building Site Jl. Laks. RE. Martadinata No. 18 - 20 Pasuruan (6113), East Java, Indonesia Wide
• Wide Range : 3,5 Ha • Working area : 3,0 Ha
Employee :
• Engineering : 10 Persons • QA / QC : 6 Persons • PPC : 20 Persons • H S E : 2 Persons • Man Power
- Welder qualified : 20 Persons - Fitter : 50 Persons - Helper : 70 Persons - Expandable Quantity
The production capacity in normal condition is now 8500 tons/year to meet with the requirement of every industrial sector.
PT EKA GEMILANG PRIMA
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NO LOCATION DESCRIPTION/CAPACITY QTY I Material Storage
1 Overhead crane Cap. 3Tons 1
2 Overhead crane Cap. 1,5Tons 1
3 Wall Jib crane cap. 1,5Tons-R.3000 1
II Preparation-1
1 Overhead crane Cap. 5Tons 1
2 Drilling Machine Ø16mm 1
3 Circular Saw machine Ø660 1
4 Hack Saw machine Ø14" 1
5 Profile cutting machine 1
6 Autogen cutting machine on pattern 1
7 Double coulomb cut.machine t.55 1
8 Double coulomb cut.machine t.200 1
9 Plasma Jet cutting t.90mm 1
10 Plate bend/Roll t.9xØ800xw.3200 1
11 Welding position/Turn table 30tons 1
III Preparation-2
1 Overhead crane Cap. 7,5Tons 1
2 Radial Drilling Machine Ø38mm, R.1200 1
3 Radial Drilling Machine Ø100mm, R.3000 1
4 Radial Drilling Machine Ø25mm, R.1200 1
IV Preparation-3
1 Overhead crane Cap. 2,0 Tons 2
2 Plate shearing machine t.6 x 3000 1
3 Excentric press machine cap.50 Tons 1
4 Plate rolling Machine t.6xw.2000. Ø300 1
5 Plate rolling Machine t.20xw.1800. Ø350 1
V Blasting Room
1 Lorry on rail road cap 20T (electric) 1
2 Lorry on rail road cap 5 T 1
3 Blower dia 600 2
4 Steel grit blasting 6Kg/cm2 1
5 water pump instalation 1
VI Assembling - 1
1 Overhead crane Cap. 12 Tons 1
2 Lorry on rail road cap 20T (electric) 1
3 Annealing Furnace automatic & manual
control. max. temp.1000 C⁰ 1
PT EKA GEMILANG PRIMA
Room 11 x 4 x 3 M
4 Welding turning table, cap. 10 Tons 1
5 SMAW Welding transformer 500A 11
6
Welding manipulators -Horizontal traveling stroke 6000mm -Horizontal traveling speed 150mm -Horz. quick feeding speed 3000mm/min -Vertical lifting stroke 6000mm -Vertical lifting speed 500mm
1
7 Submerged Arc Welding 113 KVA 1
8 DC motor generator Welding 60-500Amp
22 KVA 1
VII Assembling - 2
1 Overhead crane Cap. 7,5 Tons 2
2 SMAW Welding transformer 450 A 6
3 GTAW Welding transformer 300 A 4
4 DC motor generator Welding 60-500Amp
22 KVA 1
5 Welding Positioner, cap 2,5 Tons 1
VIII Assembling - 3
1 Overhead crane Cap. 10 Tons 2
2 Welding turning table, cap. 40 Tons 1
3 Radiography room 10 x 10 M 1
4 Hydraulic press 100 Tons 1
5 Pipe bend machine Ø165 x R.700 1
6 Profil bend for Unp, t.22 1
7 Metal spray Eq't Ø1/8" - 3/16" 1
IX Machinning
1 Tool grinding Ø8" - 10" - 12" 3
2 Vertical balancing Ø36" 1
3 Horizontal balancing Ø2100x400-7000Kg 1
4 Carousel lathe Ø1250; Ø1500 2
5 Horz. lathe
Ø400,Ø475,Ø610,Ø1000,Ø1600,Ø5000 8
6 Gear hobbing/Milling Ø730,Ø1600, 2
7 Univ.milling 915x305x455; 600x250x150 2
X Quality Inspection
1 RT. 150-250KVA, Power 1,8KVA 1
2 UT. Eq'n test range 10-11.200 mml 1
3 Pendulum hammer test 30 Kgf 1
XI Maintenace
1 Air Compressor 40 PK 3
2 Air Compressor 60 PK 1
3 Air screw Compressor 9,9Kg/cm2 3
4 Portable Air Compressor 7Kg/cm2 3
PT EKA GEMILANG PRIMA
Lathe Machine
Shears Machine
Bending Machine
Roll Machine
PT EKA GEMILANG PRIMA
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A. Processing Equipment Fabrication
• Mixer Tank • Air Receiver Tank • Storage Tank • Jacket Tank • Fluid Bed Dryer • Heat Exchanger
Mixer Jacket Tank
Air Receiver Tank
Heat Exchanger
PT EKA GEMILANG PRIMA
B. Site Project Steel Structure & Pipe Works
• Structure & Stack PLTU • Ducting • Piping for LPG Filling Station • Piping for Industrial Proccess • Conveying System • Storage Tank
Structure & Stack PLTU
Storage Tank
Erection for Turbin Structure
PT EKA GEMILANG PRIMA
C. Crushing & Conveying System 1. Stone Crushing Plants
• Jaw to Jaw system • Jaw to Cone system • Jaw to Impact system • Sand Washing system
2. Coal Crushing Plants • Double Toothed Roll Crusher system
3. Iron Ore Crushing Plants • Jaw to Jaw system • Jaw to Impact system • Magnetic Separator
4. Loading Conveying system • Coal Loading • Stone Loading
PT EKA GEMILANG PRIMA
D. Agroindustry Division
• Factory Plant for :
a. Fertilizer Plant b. CPO Plant c. Bioethanol Plant d. Biodiesel Plant e. Sugar Plant
PT EKA GEMILANG PRIMA
NO
CUSTOMER JOB DESCRIPTION
1 PT.Dinamika Energy N (DEN ) - Sidoarjo
- Flue gas duct PLTU Ende NTT & PLTU Tanjung Balai Karimun - Lower casing boiler PLTU Ende NTT - Peep door PLTU Ende NTT - Structure for stack PLTU Belawan
2 PT. PAL – INDONESIA - Surabaya
Ducting & Piping for Chemical Tanker 24000DWT and Steel work
3 PT. Behaestex - Gresik Coal Crusher 50 Tons/H 4 PT. DS. Trad. - Sidoarjo - Fuel Storage Tk. vol. 100 KL
- Ponton Bridge 4500 x 24000 - Loading Conveyor 500T/Hr x 300 Mt
5 PG Tjukir - Jombang - Condensor & Dump Leading - Condensor Pan - Staging Modification
6 PG.Krembung - Sidoarjo - Anfil Unigrator - Boiler Tube
7 PT. Calvary Abadi – Mojokerto
Stone Crusher Plant
8 PT.Salim Ivomas P ( Bimoli ) - Surabaya
- Bongkar pasang Cyclone Separator - Bongkar pasang Flexible joint
9 PT. Indofood Sukses M – Surabaya
Pemindahan Washing Tank
10 PT Setia Kawan (Pabrik Kertas ) - Tulungagung
- Flange Spacer - Bevel Gear - Mechanical Seal (Recondition)
11 PT. Beta Surya Tata G / Santos Oil & Gas - Sampang
Demolition & Replacement for Instrument Air system & Fire water
12 PT Indo Acidatama - Solo - Conical Vacuum Pump - Drum Dryer - Organic Fertilizer Plant
13 PT. R A P P - Riau Pulper Ducting
PT EKA GEMILANG PRIMA
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19 PT Aneka Jasa Grhadika - Gresik
- Fabrikasi Hopper
- Modifikasi Confeyor - Fabrikasi Dryer
20 Conoco Philip Iso Tank 24000 Lt
21 PT Mac One - Surabaya Boiler Thermo Oil FT 1500
22 SPPBE Bogor LPG Storage Tank 30T
23 PT Seulawah – Malang - Piping LPG Filling System
24 PT Pemuda Prima Usaha -
Surabaya - Cleaning, Testing & Re Installing
Suction Heater Existing
25 PT Arina Karya Sentosa - Jakarta
- Shelter Simenggaris, Kalimantan
26 CV Tekad Mandiri - Solo - Organic Fertilizer Plant
27 CV Mandiri Perkasa - Solo - Organic Fertilizer Plant
28 CV Lembu Mulyo - Solo - Organic Fertilizer Plant - Fodder Plant
29 PT Bengawantex - Solo - Waste Water Treatmen Plant
30 PT Java Plant - Solo - Waste Water Treatmen Plant - Destillation Tank
14 PT. Borneo Internusa Jkt Coal Crusher, Conveyor Loading & Ramdoor
15 PT Classic Prima Karpet - Surabaya
- Ducting for Air Heater - Screw Conveyor - Storage Tank - Silo Vol 50 m3 - Dust Collector - Mixer Tank
- Air Receiver Tank -
16 PT Jatim Bromo Steel - Gresik
Fabrikasi & Erection Platform - Liner – Chimney PLTU Pangkalan Susu Medan
17 PT Indonesia Power – Bali Piping PLTU
18 PLTU Paiton Valve Repair
PT EKA GEMILANG PRIMA
31 PT Akor Mitra Perkasa –
Surabaya
- Mixer Tank & Filter Tank
32 PT Citra Cipta Indonesia - Sidoarjo
- Silo & Structure - Cladding
33 PT Dewata Jaya Land - Bali - Hot Water Tank
34 PT Raga Perkasa Ekaguna – Jakarta
- Roll Guide
35 PT PUNJ LLYOD INDONESIA - Jakarta
- Erection Service Steel Structure Project PLTU Tabalong, KalSel
- Fire Fighting System Pipe and Support PLTU Tanjung Tabalong
36 PT Primaco Jaya Larasindo –
Medan
- Bag Filter
37 PT Tunas Makmur Abadi - Sidoarjo
- Underground Tank 10 KL
PT EKA GEMILANG PRIMA
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A. Quality assurance To guarantee the quality of our work, the Company adopt a wide
range of internationally acknowledged standards and procedures for specifications, inspection, test, monitoring and conntrol the variety of the previous assignment requires Eka Gemilang Prima to deal with varying levels of quality assurances.
It is, therefore, our policy to maintain consultation with the Customer
during any stage of the work where quality assurance is critical. The years of experience in the engineering and construction services
of : • Oil & Gas (Piping & construction Offshore, Onshore) • Energy Industry (Power plant Gas, Hydro, etc) • Agro Industry (Cane sugar mill, Palm oil mill,Fertilizer etc) • Petro Chemical (Paper mill, Cement plant, Oxygen plant,
etc) • Material Handling (Conveyor, Cyclone, Blower. etc)
B. Standard Codes The staff & Man Power of Eka Gemilang Prima are familiar with the
engineering standard & codes, among others : • ANSI (American National Standard Institute) • AWS (American Welding Society) • API (American Petroleum Institute) • ASME (American Society of Mechanical Engineers) • ASTM (American Society of Testing Material) • JIS (Japan Industrial Standard), etc.
Eka Gemilang Prima considers its Human Resources as the most valuable assets, human resource Development program are given special attention to allow an ever improving performance and quality of the persons. The Company continues to promote a corporate culture where each person is given equal opportunity to excel in the relevant area of expertise and to make tangible contribution to the overall growth of the Company.
PT EKA GEMILANG PRIMA
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PT Eka Gemilang Prima must be
Preventing people from being accident by work or becoming ill by taking the right precautions - and providing a satisfactory working environment Because health and safety at work is so important, there are rules which require all of us not to put ourselves or others in danger. The law is also there to protect the public from workplace dangers, also to the self employed and to employees.
For the Personal of HSE, Publications which will give more detailed information and guidance on the subject, and how to order them. The words ‘accident’ and ‘risk’ are used throughout this leaflet. Accident means anything that can cause (eg, Material handling, Welding, Grinding, chemicals, electricity, working from ladders, etc). Risk is the chance, high or low, that someone will be preventing by the accident.
Managing health and safety is
We need to do a risk assessment to find out about the risks in workplace, put sensible measures in place to control them, and make sure they stay controlled. A risk assessment is nothing more than a careful examination of what, in work place, could cause harm to people. Risk assessment should be a practical exercise, aimed at getting the right controls in place – keep it simple and put the leaflet gives you step-by-step guidance on how to assess health and safety risks with a minimum of fuss.
Health and safety policy Clearly sets out how you manage health and safety in workplace by defining who does what; and when and how they do it. of this leaflet is an example of a health and safety policy statement that we can fill in and keep at workplace.
PT EKA GEMILANG PRIMA
The Implementation shall develop and implement site specific health, safety, industrial hygiene, emergency preparedness and environmental policies and action plans for their operations consistent with the foregoing principles. All employees shall be made aware of the foregoing objectives and principles and shall be required t incorporate and abide by the spirit of such objectives and principles in carrying out their responsibilities. The company are committed to providing the necessary support to ensure that the foregoing objectives and principles are fully achieved.
PT EKA GEMILANG PRIMA
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DIREKTUR UTAMA
H S E QA / QC
DIREKTUR PRODUKSI
MDR
ENGINEERING P P C
DRAFTER SITE MANAGER
WELDER
STAF
OPERATOR
FITTER
FINANCE & ACC MARKETING
LOGISTIK HR & GA
STAF STAF STAF STAF
PT EKA GEMILANG PRIMA
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Fuel Storage Tank 100 KL – Halmahera Maluku
LPG Storage Tank 30 Tons – SPPBE Bogor Project
ISO Tank 24000 Lt - Conoco Philip
Piping for LPG Filling Station – SPPBE Malang
LPG Storage In Progress - SPPBE Bogor Project
PT EKA GEMILANG PRIMA
Underground Tank – TMA Project Sidoarjo
Piping Chemical Tanker 24000 DWT PT.PAL Surabaya
Instrument Air System & Fire Water – Santos Project
PT EKA GEMILANG PRIMA
Piping - Indonesia Power Project - Bali
Indonesia Power Project - Bali Piping - Indonesia Power Project-Bali
Piping - Indonesia Power Project - Bali
PT EKA GEMILANG PRIMA
Valve Repair - PLTU Paiton Valve Repair - PLTU Paiton
Structur – PLTU Paiton Project Chimney – PLTU Pangkalan Susu
Stack for PLTU Belawan-Medan
Conveyor Loading – South Kalimantan
PT EKA GEMILANG PRIMA
Chimney On Progress – PLTU P.Susu
Chimney On Progress – PLTU P.Susu Chimney On Progress – PLTU P.Susu
Chimney On Progress – PLTU P.Susu