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8/9/2019 Controladores Danfoss

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MAKING MODERN LIVING POSSIBLE

VLT Drives FC SeriesOption OverviewAn overview of available options forVLT HVAC Drive, VLT Refrigeration Drive, VLT AQUA Drive and VLTAutomationDrive.

www.danfoss.com/drives


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VLT PROFIBUS DP MCA 101

VLT PROFINET MCA 120

Operating the frequency converter via a eldbus enables you to reduce the cost of your sys-tem, communicate faster and more effi ciently,and benet from an easier user interface.

VLT PROFIBUS DP MCA 101 provides widecompatibility, a high level of availability,support for all major PLC vendors, and com-patibility with future versions

VLT PROFINET MCA 120 uniquely combinesthe highest performance with the highestdegree of openness. The MCA120 gives the useraccess to the power of Ethernet. The option isdesigned so that many of the features from thePROFIBUS MCA 101 can be reused, minimisinguser effort to migrate PROFINET, and securingthe investment in PLC program.

Other features: Built-in web server for remote diagnosis andreading out of basic drive parameters

Fast, effi cient communication, transpa-rent installation, advanced diagnosis andparameterisation and auto- conguration ofprocess data via GSD-le

A-cyclic parameterisation usingPROFIBUS DP-V1, PROFIdrive or DanfossFC prole state machines, PROFIBUS DP-V1,Master Class 1 and 2

Support of DP-V1 Diagnostic allows easy, fastand standardized handling of warning andfault information into the PLC, improvingbandwidth in the system

PROFINET encompasses a suite of messagesand services for a variety of manufacturingautomation applications, including control,conguration and information.

VLT DeviceNet MCA 104

VLT DeviceNet Converter MCA 194 *

VLT DeviceNet MCA 104 offers robust, effi cientdata handling thanks to advanced Producer/Consumer technology.

The VLT DeviceNet Converter MCA 194emulates VLT 5000 commands in the VLTAutomationDrive. This means that a VLT 5000can be replaced by the VLT AutomationDriveor an existing system can be expanded, withoutcostly change of the PLC program. For a later

This modern communications model offerskey capabilities that let you effectively deter-mine what information is needed and when

Benet also from ODVAs strong conform-ance testing policies, which ensure thatproducts are interoperable

upgrade to a different eldbus, the installedconverter can easily be removed and replacedwith a different option. This secures the invest-ment without losing exibility. The optionemulates I/O instances & explicite messages ofa VLT 5000.

Slot A

Ordering numberVLT HVAC Drive VLT Refrigeration Drive VLT AQUA Drive VLT AutomationDrive

FC 102 FC 103 FC 202 FC 301 FC 302

130B1100 uncoated130B1200 coated


FC 102 FC 103 FC 202 FC 301 FC 302130B1135 uncoated130B1235 coated


FC 102 FC 103 FC 202 FC 301 FC 302


Ordering number VLT HVAC Drive VLT Refrigeration Drive VLT AQUA Drive VLT AutomationDriveFC 102 FC 103 FC 202 FC 301 FC 302

NA uncoated130B5601 coated

* Release in Q1, 2013


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VLT EtherNet/IP MCA 121

VLT CANopen MCA 105

Ethernet is the future standard for communica-tion at the factory oor. The VLT EtherNet/IPMCA 121 is based on the newest technologyavailable for industrial use and handles eventhe most demanding requirements. EtherNet/IP extends commercial off-the-shelf Ethernetto the Common Industrial Protocol (CIP) thesame upper-layer protocol and object modelfound in DeviceNet.

High exibility and low cost are two of thecornerstones for CANopen. The VLT CANopenMCA 105 option for the Auto mationDrive isfully equipped with both high priority access tocontrol and status of the Drive (PDO Commu-nication) and access to all Parameters throughacyclic data (SDO Communication).

The VLT MCA 121 offers advanced features as: Built-in high performance switch enablingline-topology, and eliminating the need forexternal switches

Advanced switch and diagnoses functions Built-in web server E-mail client for service notication Unicast and Multicast communication

For interoperability the option hasimplemented the DSP402 AC drive Prole. This all guarantees standardised handling,interoperability and low cost.

3

Slot A

3

The VLT EtherCAT MCA 124 offers connectivityto EtherCAT based networks via the EtherCATProtocol. The option handles the EtherCAT line commu-nication in full speed, and connection towardsthe drive of a Interval down to 4 ms in both di-rections. This allows the MCA124 to participatein networks from low performance up to servoapplications.

VLT POWERLINK MCA 123 represents thesecond generation of eldbus. The high bit rateof industrial ethernet can now be used to makethe full power of IT technologies used in the au-tomation world available for the factory world.

POWERLINK does not only provide high per-formance real-time and time synchronisationfeatures. Due to its CANopen-based commu-

CoE CAN over EtherCAT Support EoE Ethernet over EtherCAT support HTTP (Hypertext Transfer Protocol) for diag-nosis via built-in web server

SMTP (Simple Mail Transfer Protocol) for e-mail notication

TCP/IP for easy access to Drive congurationdata from MCT 10

nication models, network management anddevice description model offers much morethan just a fast communication network.

The perfect solution for: Dynamic motion control

applications Material handling Synchronisation and positioning

applications

VLT EtherCAT MCA 124

VLT POWERLINK MCA 123


FC 102 FC 103 FC 202 FC 301 FC 302



FC 102 FC 103 FC 202 FC 301 FC 302





FC 102 FC 103 FC 202 FC 301 FC 302



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Slot A

5

VLT PROFIBUS Converter MCA 113

VLT PROFIBUS Converter MCA 114

The VLT PROFIBUS Converter MCA 113 is aspecial version of the Probus options thatemulates the VLT 3000 commands in the VLTAutomationDrive. The VLT 3000 can then bereplaced by the VLT AutomationDrive, or thesystem can be expanded without costly change

The VLT PROFIBUS Converter MCA 114 is a

special version of the Probus options thatemulates the VLT 5000 commands in the VLTAutomationDrive.The VLT 5000 can then bereplaced by the VLT AutomationDrive, or thesystem can be expanded without costly change

ADAP-KOOL is a complete electronic refrigera-tion and control system for monitoring andcontrolling refrigeration plants. Connecting

of the PLC program. For upgrade to a differ-ent eldbus, the installed converter is easilyremoved and replaced with a new option. This secures the investment without losing

exibility.

of the PLC program. For upgrade to a differ-

ent eldbus, the installed converter is easilyremoved and replaced with a new option. Thissecures the investment without losing exibil-ity. The option supports DPV1.

this drive to ADAP-KOOL Lon network is reallysimple. After entering a network address, press-ing a service pin starts the automatic congura-tion procedure.

VLT LonWorks for ADAP-KOOL MCA 107


FC 102 FC 103 FC 202 FC 301 FC 302



FC 102 FC 103 FC 202 FC 301 FC 302



FC 102 FC 103 FC 202 FC 301 FC 302



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Slot B

VLT General Purpose I/O MCB 101

VLT Encoder Input MCB 102

VLT Resolver Input MCB 103

VLT Relay Option MCB 105

This I/O option offers an extended number ofcontrol inputs and outputs:

3 digital inputs 0-24 V: Logic 0 < 5 V;Logic 1 > 10V

A universal option for connection of encoder

feedback from either a motor or a process.Feedback for asynchronous or brushless servo(Permanent Magnet) motors.

Supports resolver feedback for asynchronous orbrushless servo (Permanent Magnet) motors.

Makes it possible to extend relay functions with3 additional relay outputs.

Max. terminal load:AC-1 Resistive load .........................240 V AC 2 A

AC-15 Inductiveload @cos 0.4 ..............................240 V AC 0.2 A

DC-1 Resistive load ........................... 24 V DC 1 A DC-13 Inductiveload @cos 0.4 ................................24 V DC 0.1 A

2 analogue inputs 0-10 V: Resolution 10 bitplus sign

2 digital outputs NPN/PNP push pull 1 analogue output 0/4-20 mA Spring loaded connection

Encoder module supports:

Incremental encoders SinCos encoders as Hyperface Power supply for encoders RS422 interface Connection to all standard 5 V incrementalencoders

Spring-loaded connection

Primary Voltage ......................................2 8 Vrms Primary Frequency ....................2.0 kHz 15 kHz Primary current max ............................50 mA rms Secondary input voltage ...........................4 Vrms Spring loaded connection

Min. terminal load: DC 5 V ............................................................... 10 mA Max switch rate at ratedload/min. load ............................. 6 min -1 /20 sec -1

Protects control cable connection Spring-loaded control wire connection


FC 102 FC 103 FC 202 FC 301 FC 302



FC 102 FC 103 FC 202 FC 301 FC 302



FC 102 FC 103 FC 202 FC 301 FC 302



FC 102 FC 103 FC 202 FC 301 FC 302



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Slot B

VLT Safe PLC I/O MCB 108

VLT PTC Thermistor Card MCB 112

VLT Analog I/O Option MCB 109

The VLT AutomationDrive FC 302 providesa safety input based on a single pole 24 V DCinput.

For the majority of applications this inputenables the user to implement safety in acost-effective way. For application that workswith more advanced products like SafetyPLC, Lightcurtains etc. the Safe PLC interfaceenables the connection of a two wire safetylink

With the VLT PTC Thermistor Card MCB 112,the VLT AutomationDrive FC 302 enablesimproved surveillance of the motor conditioncompared to the built-in ETR function andthermistor terminal.

This analogue input/output option is easily t-ted in the frequency converter for upgrading toadvanced performance and control using theadditional in/outputs.This option also upgradesthe frequency converter with a battery back-upsupply for the frequency converters built-inclock. This provides stable use of all frequencyconverter clock functions as timed actions etc.

The Safe PLC Interface allows the Safe PLCto interrupt on the plus or the minus linkwithout interfering the sense signal of theSafe PLC

Protects the motor from overheating ATEX approved for use with Ex d and Ex emotors (EX e only FC302)

Uses Safe Stop function, which is approvedin accordance with SIL 2 IEC 61508

3 analogue inputs, each congurable as bothvoltage and temperature input

Connection of 0-10 V analogue signals aswell as PT1000 and NI1000 temperatureinputs

3 analogue outputs each congurable as0-10 V outputs

Incl. back-up supply for the standard clockfunction in the frequency converter

The back-up battery typically lasts for 10 years,depending on environment.

7


FC 102 FC 103 FC 202 FC 301 FC 302



FC 102 FC 103 FC 202 FC 301 FC 302



FC 102 FC 103 FC 202 FC 301 FC 302



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VLT Extended Cascade Controller MCO 101Easily tted and upgrades the built-in cascadecontroller to operate more pumps and moreadvanced pump control in master/followermode.

Up to 6 pumps in standard cascade setup Up to 5 pumps in master/follower setup Technical specications: See MCB 105 RelayOption

VLT Sensor Input Card MCB 114

VLT Safe Option MCB 140 Series

VLT Safe Option MCB 150 Series

The option protects the motor from beingoverheated by monitoring the bearings andwindings temperature in the motor. Both limitsas well action are adjustable, and the individualsensor temperature is visible as a read-out onthe display or by eldbus.

VLT Safe Option MCB 140 Series are safety op-

tions providing Safe Stop 1 (SS1), Safely LimitedSpeed (SLS) and Safe Speed Monitor (SSM)functionallity. The options can be used up to PLe according to ISO 13849-1.

MCB140 is a standard B-Option while MCB141offers the same functionallity in an external45 mm housing. MCB141 enables the user touse the MCB140 functionallity also if anotherB-Option is used.

The VLT Safe Option MCB 150 Series expandsthe Safe Torque Off STO function, which isintegrated in a standard VLT AutomationDrive.By using the Safe Stop 1 function it i s possibleto perform a controlled stop before removingtorque. Using the Safely Limited Speed SLSfunction it is also able to monitor whether aspecied speed is exceeded. The functions canbe used up to PL d according to EN ISO 13849and SIL 2 according to IEC 61508.

Protects the motor from overheating Three self-detecting sensor inputs for 2 or 3wire PT100/PT1000 sensors

One additional analogue input 4-20mA

Different operating modes can be easily con-

gured by using the on board display and but-tons. The options provide only a limited set ofparameters for easy and fast parameterization.

MCB140 standard B-Option MCB141 external Option Single channel or dual channel operationpossible

Proximity switch as speed feedback SS1, SLS and SMS functionallity Easy and fast parameterization

Additional standards-compliant safety func-tions

Replacement of external safety equipmentReduced space requirements

2 safe programmable inputs 1 safe output (for T37) Easier machine certication Drive can be powered continuously Safe LCP Copy Dynamic commissioning report

Slot B


FC 102 FC 103 FC 202 FC 301 FC 302



FC 102 FC 103 FC 202 FC 301 FC 302

130B6443 MCB 140130B6447 MCB 141


FC 102 FC 103 FC 202 FC 301 FC 302

130B3280 MCB 150130B3290 MCB 151




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VLT Advanced Cascade Controller MCO 102

Easy to t, the VLT Advanced Cascade Control-ler MCO 102 upgrades the built-in cascadecontroller to operate up to 8 pumps and moreadvanced pump control in master/followermode.

The same cascade controller hardware goes forfor the entire power range up to 1.2 MW.

Up to 8 pumps in standard cascade setupUp to 8 pumps in master/follower setup

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Slot C

VLT Motion Control MCO 305

An integrated programmable motion controllerfor VLT AutomationDrive FC 301 and FC 302. The option adds fuctionality and exibilityto the already very comprehensive standardfunctionality of these drives.

VLT Motion Control MCO 305 is optimisedfor all types of positioning and synchronisingapplications.

Synchronisation (electronic shaft), position-ing and electronic cam control 2 inputs supporting both incremental andabsolute encoders1 encoder output (virtual master function)10 digital inputs8 digital outputs

Send and receive data via eldbus interface(requires eldbus option)PC software tools for programming andcommissioning

VLT Extended Relay Card MCB 113 The VLT Extended Relay Card MCB 113 addsinputs/outputs to VLT AutomationDrive forincreased exibility.

7 digital inputs 2 analogue outputs 4 SPDT relays Meets NAMUR recommendations Galvanic isolation capability


FC 102 FC 103 FC 202 FC 301 FC 302



FC 102 FC 103 FC 202 FC 301 FC 302



FC 102 FC 103 FC 202 FC 301 FC 302



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VLT Position Controller MCO 351 The VLT Position Controller MCO 351 offers ahost of user-friendly benets for positioningapplications in many industries. They are basedon a range of thought-through and innovativefeatures.

Direct positioning via Fieldbus Relative positioning Absolute positioning Touch probe positioning End limit handling (software and hardware)Mechanical brake handling (programmablehold delay)

Error handling Jog speed/manual operation Marker related positioning Home function

VLT Synchronizing Controller MCO 350 The VLT Synchronizing Controller MCO 350 forVLT AutomationDrive expands the functionalproperties of the converter in synchronisingapplications, and replaces traditional mechani-cal solutions.

Displays actual synchronising error on fre-quency converter control panel

Speed synchronising Position (angle) synchronising with or with-out marker correctionOn-line adjustable gear ratioOn-line adjustable position (angle) offset

Encoder output with virtual master functionfor synchronisation of multiple followersHoming

Slot C


FC 102 FC 103 FC 202 FC 301 FC 302





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VLT 24 V DC Supply MCB 107 The option is used to connect an external DCsupply to keep the control section and anyinstalled option alive during power failure.

Input voltagerange ....24 V DC +/- 15% (max. 37 V in 10 sec.)Max. input current ......................................... 2.2 AMax. cable length ........................................... 75 mInput capitance load .................................< 10 uFPower-up delay .............................................< 0.6 s

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Slot D


FC 102 FC 103 FC 202 FC 301 FC 302



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LCP

VLT Control Panel LCP 102

VLT Control Panel LCP 101

LCP Panel Mounting Kit

Multi-language display Status messages Quick menu for easy commissioningParameter setting and explanation ofparameter function

Adjusting of parameters Full parameter backup and copy function

The numerical control panel offersan excellent MMI interface to the drive.

Status messagesQuick menu for easy commissioning

All ordering numbers are for IP55/66 andinclude fasteners and a gasket.

Alarm logging Info button explains the function ofthe selected item on display

Hand-operated start/stop, or Automaticmode selection

Reset function Trend graph

Parameter setting and adjustingHand-operated start/stop function orAutomatic mode selectReset function


FC 102 FC 103 FC 202 FC 301 FC 302

130B1107


FC 102 FC 103 FC 202 FC 301 FC 302

130B1124


FC 102 FC 103 FC 202 FC 301 FC 302

130B1113 Withfasteners, gasket,graphical LCP and 3m cable

130B1114 Withfasteners, gasket,numerical LCP and3 m cable

130B1117 Withfasteners, gasketand without LCPand with 3 m cable

130B1129 Withfasteners, gasket,blind cover and8 m free end cable

130B1170 Withfasteners, gasketand without LCPand with 3 m cable


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VLT Brake Resistor MCE 101

VLT Advanced Harmonic Filter AHF 005/010

VLT Sine-Wave Filters MCC 101

VLT dU/dt filter MCC 102

Energy generated during braking is absorbedby the resistors, protecting electrical compo-nents from heating up. Danfoss brake resistorsare optimized for the FC-series and generalversions for horizontal and vertical applicationsare available.

Easy, effective harmonic distortion reduction byconnecting the AHF 005/010 harmonic lter infront of a Danfoss frequency converter.

AHF 005 reduces total harmonic currentdistortion to 5%AHF 010 reduces total harmonic currentdistortion to 10%

Sine-wave lters are placed between thefrequency converter and the motor to optimisethe motor power current. It provides a sinusoi-dal phase-to-phase motor voltage. The ltersreduce motor insulation stress, acoustic noisefrom the motor, and bearing currents (espe-cially in large motors).

VLT dU/dt lters are placed between thefrequency converter and the motor to eliminatevery fast voltage changes. The motor terminalphase-to-phase voltage is still pulse shaped butits dU/dt values are reduced.

Enclosure protection as IP20 and up to IP65 Build-in thermo switch Versions for vertical and horizontal mounting UL-recognized only types for verticalmounting

Small compact housing that ts into a panelEasy to use in retrot applicationsUser-friendly start-up no adjustmentnecessaryNo routine maintenance requiredVLT FC family look

Reduce motor insulation stressReduce acoustic noise from the motorReduce bearing currents (especially in largemotors)Reduce losses in the motorProlongs service lifetimeVLT FC family look

These lters reduce stress on the motorsinsulation and are recommended in applica-tions with older motors, aggressive environ-ments or frequent braking which causeincreased DC link voltage.VLT FC family look

Power Options

13


FC 102 FC 103 FC 202 FC 301 FC 302

See relevantDesign Guide


FC 102 FC 103 FC 202 FC 301 FC 302



FC 102 FC 103 FC 202 FC 301 FC 302



FC 102 FC 103 FC 202 FC 301 FC 302



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VLT B in C Option Adapter MCF 106

VLT Common Mode Filters

The B in C Option Adapter can be placed inthe Option C slot and allows for combinationof two different B options - either by placingboth in the MCF 106 or by placing one in thestandard slot B of the Control Card and one inthe MCF 106.

Common mode lters are placed betweenthe frequency converter and the motor. They are nano-crystalline cores that mitigatehigh frequency noise in the motorcable (shielded or unshielded) and reducebearing currents in the motor.

Extend motor bearing lifetime

VLT Relay Card MCB 105 and VLT PTC Thermis-tor Card MCB 112 are not supported by theadapter and must thus only be installed in thestandard slot B of the Control Card.

Can be combined with du/dt and sine-wave lters

Reduce radiated emissions from the motor cable

Easy to install no adjustments necessary Oval shaped allows mounting inside

the frequency converter enclosure or motor terminal box

No maintenance required

For use with option A

Profibus SUB-D9 Adapter

Adapter Plate for VLT 3000 and VLT 5000

In some industries, the use of SUB-D9 connec-tors is used as standard. The Probus SUB-d9Adapter allows the use of this connectors

For installations, where VLT3000 or VLT5000has to exchanged with the new FC series,the Adapter plates are a perfect solution.

They has the same physical mounting as theVLT3/5000, which mean that no new holes has

Accessories

to be drilled, with risk of getting shavings intoelectronic. In some cases even two FCs can bemounted, where there in the past was only one

VLT mounted.

throughout all installed devices. Use of SUB-D9cabling allow easy access for diagnose toolsand programming devices.


FC 102 FC 103 FC 202 FC 301 FC 302

130B1112 *


FC 102 FC 103 FC 202 FC 301 FC 302

130B0524 To be used only forIP 20/NEMA type 1units up to 7.5 kW

* Expected release in Q3, 2013


FC 102 FC 103 FC 202 FC 301 FC 302


Orderingnumber

Framesize

VLT HVAC Drive VLT Refrigeration Drive VLT AQUA Drive VLT AutomationDrive

FC 102 FC 103 FC 202 FC 301 FC 302

130B3257130B3258130B3259

130B3260

A and BCD

E and F


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IP 21/Type 1 (NEMA1) Kit The IP 21/Type 1 (NEMA1) kit is used for installa-tion of VLT drives in dry environments. Theenclosure kits are available for frame sizes A1,A2, A3, B3, B4, C3 and C4

Supports VLT drives from 1.1 to 90 (NO) kWUsed on standard VLT drive with or withoutmounted option modulesIP 41 on top sidePG 16 and PG 21 holes for glands

USB extensionUSB extension for IP 55 and IP 66 enclosures.Makes the USB connector available outsidethe drive. The USB extension is designed formounting in a cable gland in the bottom of thedrive, which makes PC communication veryeasy even in drives with high IP rating.

USB extension for A5-B1 enclosures,350 mm cable .............................................. 130B1155USB extension for B2-C enclosures,650 mm cable .............................................. 130B1156

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FC 102 FC 103 FC 202 FC 301 FC 302

130B1155350 mm cable

130B1156650 mm cable


FC 102 FC 103 FC 202 FC 301 FC 302

130B1121For frame size A1



130B1187For frame size B3

130B1189For frame size B4

130B1191For frame size C3

130B1193For frame size C4


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Danfoss VLT Drives , Ulsnaes 1, DK-6300 Graasten, Denmark, Tel. +45 74 88 22 22, Fax +45 74 65 25 80,www.danfoss.com/drives E-mail: [email protected]

EnvironmentallyresponsibleVLT products are manufacturedwith respect for the safety andwell-being of people and theenvironment.

All frequency converter factoriesare certied according to ISO14001 and ISO 9001 standards.

All activities are planned andperformed taking into accountthe individual employee, the workenvironment and the external en-vironment. Production takes placewith a minimum of noise, smoke or

other pollution and environmen-tally safe disposal of the products ispre-prepared.

UN Global CompactDanfoss has signed the UN GlobalCompact on social and environ-mental responsibility and ourcompanies act responsibly towardslocal societies.

Impact on energy savings

One years energy savings from ourannual production of VLT driveswill save the energy equivalentto the energy production from amajor power plant. Better processcontrol at the same time improvesproduct quality and reduces wasteand wear on equipment.

What VLT is all aboutDanfoss VLT Drives is the world leader among dedicated drives providers and still gaining market share.

Dedicated to drivesDedication has been a key word since1968, when Danfoss introduced theworlds rst mass produced variablespeed drive for AC motors and

named it VLT.

Twenty ve hundred employeesdevelop, manufacture, sell and servicedrives and soft starters in more thanone hundred countries, focused onlyon drives and soft starters.

Intelligent and innovativeDevelopers at Danfoss VLT Driveshave fully adopted modular principlesin development as well as design, pro-

duction and conguration. Tomorrows features are developed inparallel using dedicated technologyplatforms. This allows the develop-ment of all elements to take place inparallel, at the same time reducingtime to market and ensuring thatcustomers always enjoy the benetsof the latest features.

Rely on the expertsWe take responsibility for everyelement of our products. The fact thatwe develop and produce our ownfeatures, hardware, software, power

modules, printed circuit boards, andaccessories is your guarantee ofreliable products.

Local backup globallyVLT motor controllers are operatingin applications all over the world andDanfoss VLT Drives experts located inmore than 100 countries are ready tosupport our customers with applica-tion advice and service wherever theymay be.

Danfoss VLT Drives experts dont stopuntil the customers drive challengesare solved.

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