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COMPANY PROFILE

DANTAL Hydraulics was established in year 1990.

Manufacturing:- Hydraulic Cylinders

Hydraulic systems.

Aircraft Service Trolleys.

Car Parking Solution.

Distribution:- DANA – Off Highway Axles & Transmissions.

KAWASAKI – Pumps, Motors & Valves

MARZOCCHI – High Pressure Gear Pumps & Motors

EATON - Hydraulic Components.

HYDRO LEDUC – Pumps, Motors & Accumulators.

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HYDRAULIC CYLINDERS

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European office in Belgium

New

Delhi

Gurgaon

Head Office

Works

Branches

Service Centre

Kolkata

Mumbai

Ahemedabad

Bangalore

DANTAL - GEOGRAPHICAL

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TURNOVER - SALES

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Exchange Rate

1USD=Rs.45

4.44 6.00

8.00

10.44

13.33

20.00 20.89

22.44

28.44

34.67

40.00

0.00

5.00

10.00

15.00

20.00

25.00

30.00

35.00

40.00

45.00

2002-03 2003-04 2004-05 2005-06 2006-07 2007-08 2008-09 2009-10 2010-11 2011-12 2012-13

Projected

Million USD

CYLINDER-PRODUCTION

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Quantity – Nos.

0

50000

100000

150000

200000

250000

300000

350000

400000

2005-06

2006-07

2007-08

2008-09

2009-10

2010-11

2011-12

2012-13

2013-14

2014-15

3930650903

7510375300

105945

124649148000

Proj.210000

290000

370000

MANUFACTURING FACILITIES

Manesar Works :

Total Area : 80000 Sq.Ft.

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CYLINDER PRODUCT RANGE

Cylinders- General Applications

Welded construction.

Tie Rod construction.

Bolted flange construction.

Complete range of mounting

Bore 25 mm – 300 mm.

Stroke up to 8000 mm.

Working pressure – 450 Bar.

Special Cylinders –

Hydro-gas suspension cylinders for heavy vehicles.

3 stage and 4 stage Double Acting Telescopic Cylinders for Refuse Compactors.

Missile Launcher Cylinders for -400 C Ambient Temperature

High Pressure Extrusion Press - Working Fluid Distilled Mineral Water (98%)

380mm Bore Double acting Press Cylinder, Test Pressure @ 400Bar

Cylinders with position sensors and integrated valves.

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ENGINEERING CAPABILITIES

Design Capability - In House

Design Software – 8 Station Solid Works

Product Data Management – PDMWE

Cosmos FEA

Design Team - 10 well experienced & qualified Design

Engineers

Custom Built Designs to suit customer’s specific

requirements

Dantal designs are validated by leading OEMs.

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QUALITY MANAGEMENT SYSTEM

Certified ISO 9001 – 2008 standard.

Certified ISO 14001 & OSHAS.

100% Inspection & Testing of all the products,

confirming to ISO/DIN/JIS standards.

SAP integrated Quality Assurance System.

QA Lab - Fully equipped with measuring

instruments & equipments

Supplier evaluation & up-gradation system

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OUR VALUED CUSTOMERS

APPLICATIONS & KEY CUSTOMERS

BACKHOE LOADER/WHEEL LOADER/SKID STEER

CNH CE INDIA

TEREX INDIA

TEREX UK

ACTION CONST.

LARSEN & TOUBRO

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APPLICATIONS & KEY CUSTOMERS

CRANES - PICK & CARRY/ ROUGH TERRAIN/ SLEW

ESCORTS CONSTRUCTION

ACTION CONSTRUCTION

JCB

VOLTAS LTD

TIL LTD.

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APPLICATIONS & KEY CUSTOMERS

FORKLIFT

GODREJ

VOLTAS

PUNJAB TRACTORS LTD.

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APPLICATIONS & KEY CUSTOMERS

TRACTOR STEERING/ ATTACHMENTS

MAHINDRA & MAHINDRA

ESCORTS (FARMTRAC)

PUNJAB TRACTORS LTD.

TAFE

INTERNATIONAL TRACTORS

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APPLICATIONS & KEY CUSTOMERS

COMPACTORS

GREAVES COTTON

ESCORTS

CNH CE INDIA

VOLVO INDIA

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APPLICATIONS & KEY CUSTOMERS

ROAD CONSTRUCTION EQUIPMENTS

VOLVO INDIA

GUJARAT APOLLO

UNIPAVE

UNIVERSAL CONSTRUCTION

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APPLICATIONS & KEY CUSTOMERS

HARVESTOR COMBINES

CLAAS INDIA LTD.

PUNJAB TRACTORS LTD.

STANDARD COMBINES

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OTHER APPLICATIONS

INJECTION MOULDING -FERROMATIC MILACRON MINING & DRILLING MACHINES - EIMCO ELECON

CONCRETE MIXER - SCHWING STETTER, AJAX FIORI WASTE MANAGEMENT EQUIPMENTS –TPS, ANTONY,

KAMAVIDA, MAZDA, JBM STEEL APPLICATIONS - VESUVIUS, TISCO, BHILLAI

STEEL PLANT etc. –

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APPLICATIONS & KEY CUSTOMERS

Hydel Projects

Andritz

Voith Siemens

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APPLICATIONS & KEY CUSTOMERS

MINING MACHINERY

METSO

NAWA

TEREX

BHP

BEML -30 Tonne Excavator Cylinders

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NEW ADDED FACILITY

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BURNISHING MACHINE FOR TUBE

MAKE :- SIERRA,USA

WORK LENGTH : UPTO 3 MTRS

BORE DIAMETER: 50MM TO 140MM

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ROBOTIC LOADING UNLOADING

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Grinding & Polishing Machine

SETTING UP FACILITY FOR CHROME PLATED BARS

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CONTINUOUS CHROME PLATING FACILITY

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ULTRASONIC CLEANING MACHINE

FOR SMALL & MEDIUM CYLINDERS

FLOOD JET CLEANING, ULTRASONIC CLEANING & ULTRASONIC RINSE STATION

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PAINT BOOTH

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UNIVERSAL ULTRASONIC FLAW DETECTOR

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GE KRAUTKRAMER USM35X

FOR FRICTION WELD INSPECTION.

NO OPERATORS SKILL REQUIRED.

VERTICAL MACHINING CENTRE

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WITH PALLET CHANGER

OPERATIONAL BY SEP’11 ADDITIONAL TO EXISTING MACHINE

FURTHER PLANNED EXPANSION

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NEW FACILITY FOR ROD MANUFACTURING

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NEW FACILITY FOR ROD MANUFACTRING IN MANESAR NEAR THE

EXISTING CYLINDER MANUFACTURING FACILTIY.

AREA 4000 SQ MTRS

PLANNED INVESTMENT 3 MN USD.

Operational in Sept’12.

ADDITIONAL TO EXISTING FACILITY

FRONT VIEW OF NEW ROD PROCESSING PLANT

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SIDE VIEW OF NEW ROD PROCESSING PLANT

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CENTRELESS GRINDER

CAPABLE OF GRINDING UP TO 6 METER LENGTH BARS.

OPERATIONAL BY SEPT’12

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INDUCTION HARDENING &

INDUCTION TEMPERING MACHINE

Horizontal type for Induction Hardening up to 6 Mtr length bars.

Productivity - 300 m/shift

Dia 25mm to Dia 110mm. With a hardness control of +/- 2 HRC.

PLC Controlled with Data Acquisition System.

Selective Induction Hardening facility.

Operational by SEPT’12

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FRICTION WELDING MACHINE

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WITH AUTOMATIC LOADING & UNLOADING

LENGTH CONTROL

DATA ACQUISITION AND TEMPERATURE CONTROL

OPERATIONAL BY SEPT’12 ADDITIONAL TO EXISTING MACHINE

CYLINDER ASSEMBLY LINE

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SUITABLE FOR

•ROD DIA 63 TO 90MM

•TUBE DIA 110 TO 140MM

•LENGTH 1200 TO 3000MM

COMMISIONING BY SEPT’12

ULTRASONIC CLEANING MACHINE

FOR LONG CYLINDERS

FLOOD JET CLEANING, ULTRASONIC CLEANING & ULTRASONIC RINSE STATION

OPERATIONAL BY SEPT’12

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ADDITIONAL TO EXISTING MACHINE

EXISTING KEY MANUFACTURING FACILITY

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FRICTION WELDER

SALIENT FEATURES Welding diameter - 90mm

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ROBOTIC WELDING MACHINE

SALIENT FEATURES Six Axis's Robotic Welding Machine

Welding length - Upto 3 m

Welding dia – Upto 300 mm

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CNC TURNING CENTRE – TUBE & ROD

SALIENT FEATURES Diameter - 305 mm

Length between centre – 2129 mm

Accuracy - ±5 micron

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CNC TURNING CENTRE – TUBE & ROD

SALIENT FEATURES Diameter- 650 mm

Length between centre – 2000mm

No of machines installed - 3

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CNC TURNING CENTRE – TUBE & ROD

SALIENT FEATURES Diameter- 600 mm dia Length between centre – 1500mm

No of machines installed - 2

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CNC TURNING CENTRE - COMPONENTS

SALIENT FEATURES Diameter - 320 mm

Length between centre – 500 mm

No of machines installed - 6

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SALIENT FEATURES Boring capacity Diameter - 500mm

Bed Length – 1.5 m Automatic Tool changer – upto 20 tools No of machines installed – 2

VERTICAL MACHINING CENTRE

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SUBMERGED ARC WELDING

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MECHANIZED ASSEMBLY LINE

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QA INFRASTRUCTURE

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HYDRAULIC TEST RIG

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SALIENT FEATURES Computerized pressure control

Max. Pressure – 600 bar

Flow of pump – 100 Lpm

TEST FACILITIES

Cylinder test rigs(4 nos)

Various Tests:

- Cyclic test.

- Proof pressure testing.

- Internal leakage.

- Static Friction testing.

- Cushioning test.

- Mid stroke testing.

- Back to back for single acting cylinders.

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Q.A. INFRASTRUCTURE

ULTRASONIC FLAW DETECTOR HEIGHT MASTER

SALT SPRAY CHAMBER HYDAC PORTABLE DATA RECORDER (PRESSURE

TRANSDUCER

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Q.A. INFRASTRUCTURE

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50

100

1st

Qtr

3rd

Qtr

East

West

North

REMS ORCUS COLOUR

CAMARA FOR PIPE & TUBE ID

INSPECTION

FARO PORTABLE CMM ARM

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THANK YOU FOR YOUR KIND PATRONAGE.

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