dassault systemes - catia v6 electrical

CATIA V6 Electrical Overview

PLM FORUM - Brno, May 27th, 2010

JF Maizire

Dassault Systmes

[email protected]

Agenda

Main trends in Electrical Harness market

Electrical process coverage with V6

Enhanced productivity with CATIA V6

Main market Trends in Electrical Harness

Globalization

Regulation Compliancy

Growing complexity of Electrical systems

Extension of Sw & Electronics

1 2

3 4

5

Eco DesignHarness cost increase

Sustainable Future

New Business Models | Multiple Markets

| Global Collaborative Innovation

Safety/ Tracability

Tracability of materials

Industries specifics in Electrical Harness

HighConnector types# wires, connectionsprotections, splicesComplex DMU

Very high (70-600 km of wires)

High># of connector types># wires connectionsprotections, splicesComplex DMU

High (3-4 km of wires)

Low/Medium# of connector typesFull DMUDepending on product type

Small / Medium(depending on product type)

Medium>># cables>># connectionsVery complex DMU

Enormous(>>100 kms;Cruiseships:~2500 kms

Complexity Wire length

5Increase of integrated Electrical systems

ECUs 30~100Weight ~ 65kg

#Wires >2000

Wire length ~ 4km

Electric motors ~ 160ECUs < 60

Bus systems >= 3

Electric motors ~ 110Weight ~ 40kg

#Wires

Pushing boundaries of CAD from physical product definition to collaborative virtual product design

1. Requirements,

Functional,

Logical,

Physical

2. Extending to 4 CATIA

domains

3. CATIA as a 3D collaboration

tool

CATIA V6 | Changing the game

CATIA V6 | Changing the game in Equipment domain

Pushing boundaries of CAD from physical product definition to collaborative virtual product design

Unified multidisciplinary V6 PLM Infrastructure

DASSAULT SYSTEMES - Page - 8

Requirements Management

Functional Analysis

2D & 3D systems architecture

Electrical Logical

Definition

3D Physical Design

Manufacturing

Requirement Engineer

Electrical Architect

Mechanical

Designer

Interfaces Manager

Interfaces

Manager

Electrical Designer

Manufacturer

Electrical

Designer

V6

Database

Electrical Harness process

REQUIREMENTS

Requirements capture

Requirements management

FUNCTIONAL DEFINITION

Functions definition

ARCHITECTURE DESIGN

2D Logical architecture design

2D Wiring diagrams (splice definition..)

3D Logical Architecture design

Logical Wire routing in path way

Wire dimensioning

Architecture validation

3D HARNESS DESIGN

3D harness design in context

Detailed equip. and std. parts

installation

Physical Wire routing

Harness validation

MANUFACTURING

Harness flattening

Harness documentation

Formboard manufacturing

Harness manufacturing

Harness installation

DesignDesign for

manufacturabilityManufacturing

R

F

L

P

M

Requirement Management

Functional Analysis


Manufacturing

3D Physical Design

Electrical Harness process covered by CATIA V5

REQUIREMENTS





ARCHITECTURE DESIGN





Wire dimensioning


3D HARNESS DESIGN



installation


Harness validation

MANUFACTURING

Harness flattening





ConceptionDesign for


R

F

L

P

M

CATIA V5 coverage


Functional Analysis


Manufacturing

3D Physical Design

Electrical Harness process covered by V6

REQUIREMENTS





ARCHITECTURE DESIGN





Wire dimensioning


3D HARNESS DESIGN



installation


Harness validation

MANUFACTURING

Harness flattening





ConceptionDesign for


R

F

L

P

M

V6 coverage


Functional Analysis


Manufacturing

3D Physical Design

16

Electrical Systems & Logical Harness

3D Space Reservation

EQUIPMENTS & WIRE HARNESSLogical Physical

Documentation & Formboard

2D & 3D LOGICAL SYSTEMS

3D Wire Harness Design

CATIA V6 | Logical & Physical Electrical design

ELECTRICAL V6 goes beyond V5

Design goes beyondphysical with RFLP

Collaborative Electrical Design

User Experienceparadigm shift

Electrical Design Excellence





CATIA Electrical from V5 to V6

Electrical System Design Preliminary Space

Reservation Traceability

Design goes beyond physical with RFLP


User Experience paradigm shift



Logical to Physical synchronization

Mechanical & Electrical collaboration

Data traceability easy understanding of

modification impact thanks to links between objects

inside the database

Concurrent engineering on different

instances in the same harness

Collaboration Instant

Co-Review and Co-Design

Configuration Easy design reuse between variants

Electrical components in database, BOM Generation via

electrical instances in V6 platform

Collaborative V6 PLM Electrical data modelOverview

RFL

P

Collaborative V6 PLM Electrical data model Data traceability Traceability matrix

Impact graph

Single Wire Harness

Product Structure

User1

User2

User3

2

7

Collaborative V6 PLM Electrical data model Concurrent Engineering V6 Harness design

Multi variant

150% Wire Harness Design

Enable design reuse between variants Avoid data duplication

Collaborative V6 PLM Electrical data model Configured CATIA V6 Harness design

Logical & Physical Synchronization

31

Electrical Systems

& Logical Harness

Space Reservation

Equipments & Wire Harness

Implement link

Electrical Design

Change

Geo Localization

change

Design Change

Validation

Mechanical & Electrical collaboration





LIVE Modeling with Harness Flattening Pathways







Symmetry of harness 3D Master approach for Electrical Realistic Flat Foiled Cable routing

(V6R2011x)

Update Circuit Board with ECAD design change

80+ new functionalities!

CATIA Wire Harness V6 added value vs. V5R20

V5R20

Level

V6

Number of functions on top of

V5R20 (not a %)

Reuse of V5 Wire Harness Data in V6

38

CATIA V5 CATIA V6

Move to CATIA V6 while preserving investment done with CATIA V5

V5 Electrical data are usable with V6 CATIA Electrical products

and fully exposed in ENOVIA V6 database

Reduce development cost of Elec harness

with full design process coverage

Reduce time to market

with full Collaborative Design

Enhance Users productivity with Life Like User &

Electrical Design Excellence with V6

Business Value Proposal with CATIA V6 Electrical

Thank You !

Thank you

dassault systemes - catia v6 electrical

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