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Ryppa, Xaver AVL Emission Test Systems GmbH Confidential Automatisierung als Schlüsselwerkzeug für den Testprozess AVL Emission Tech Day 2018, Mattsee

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Page 1: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver

AVL Emission Test Systems GmbH

Confidential

Automatisierung als Schlüsselwerkzeug für

den TestprozessAVL Emission Tech Day 2018, Mattsee

Page 2: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 2Confidential

Emissions Automation Focus = Data Quality

iGEM Emission Automation

Road Emissions OBD II

Statistical Reporting

Driver’s Aid

AVL iGEM Test Automation – one platform to cover all testbed emission automation needs

Gaseous Emissions

Particulate Emissions

Emissions Reporting

Page 3: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 3Confidential

Consistent Emission Application Availability

AVL iGEM | Configurations- Emission Test Automation Libraries- Emission Device Procedure Libraries- Test Environment Specific UX Adaptions- Test Environment Specific Libraries

PUMA | Automation System- Test Design & Execution- Parameter Libraries- Device Integration- Diagnostics & Safety- Toolchain Integration

OfficeEnvironment

EngineTesting

PowertrainTesting

VehicleTesting

AVL iGEM | Emission Apps- Emission Regulation Compliance- Portable across Test Environments

iGEMEngineTesting

iGEMOffice

iGEMPowerTrainTesting

iGEMVehicleTesting

FTP75

WLTC

Page 4: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 4Confidential

Central Parameter and Data Management

AVL HOST

Test Run & ParameterData Administration

Penetrate Formulas,

Conditions, Constants

Calculation

Manually initiating Data

Evaluation

Test Reports

Results Evaluation

Page 5: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 5Confidential

Better Test Processes Control adding Software Tools…

…to share configurations

…to share parameters

…to have ONE User Experience

…to exchange data

…avoid wrong user input

…guide through the testing process

…to report status throughout the testing process

Page 6: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 7Confidential

Let’s explore how the tools work together…

iGEM VITA iGEM Statistics

▪ Cell readiness analysis▪ Driver evaluation▪ Fleet-/vehicle analysis▪ EPA audit reports▪ COP reports▪ Cell/cell comparison▪ Field/field comparison

Charge Monitor

Particle Scale CalGas

Page 7: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 8Confidential

iGEM Test Automation

Page 8: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 9Confidential

RDE Workflow IntegrationPEMS

AVL PARTICLE COUNTER

D.A.M.S.

AVL i60 BAG CABINETAVL CVS i60 AVL i60 BAG CABINET AVL AMA i60AVL PSS i60

PND 1

Chassis DynoAMA + PSS + APC + CVS Automation

100%

PN

+/-50%

CO2

+/-10%

NOx

+/-15%

CO

+/-15%

THC

+/-15%

Deep Integration to support automated RDE workflows in Chassis Testbeds

Road-2-Lab Use Case➢ Import an reproduce road cycle

Correlation Use Case➢ Correlation Reporting

based on WLTC

➢ Manage devices during testexecution

➢ Data exchange

➢ Data Recording

Page 9: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 10Confidential

RDE Workflow: Correlation Example

Correlation Report

Page 10: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 11Confidential

RDE Workflow: Road-2-Lab Chassis

Road recording conversion for lab

Import road test into iGEM

Road gradient, wind, temperature displayed on driver’s aid

RDE report also without PEMS, only with testbed data !

Page 11: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 13Confidential

iGEM VITA

Page 12: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 14Confidential

iGEM VITA Scheduler

➢ Test Scheduling

➢ Station Scheduling

➢ Device DiagnosticsScheduling

➢ Host Interface

iGEM Test Automation

Coming 2019

Page 13: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 15Confidential

➢ Schedule device checks in parallel to emission tests

➢ Store device check results and result reports to AVL Santorin

➢ Central device check scheduling, convenient from the office

iGeneration with iGEM VITA

iGEMVITA

iGEMDevice

Software

iGEMTest

Autom.

Page 14: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 16Confidential

➢Centralized scheduling of test requests

➢Parameter transfer of test data

➢Common Station backlog, user can select where to execute

➢Execution status reporting

CanLoad with iGEM VITA

CanLoad

iGEMVITA

iGEMTest

Autom.

Page 15: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 17Confidential

Charging information management

for PHEV & EV testing work flows

Page 16: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 18Confidential

Application Features

• Track & Log UUT Battery Charging in Soak Areas

• Recording of Environmental Data

• Recording of Current, Voltage & Integrated Power

Integration | iGEM Test Automation

• Assignment of charging results to emissions test via unique vehicle identified

• Workflow Support via Pre- & Post Emission Test Recording

• Result storage to iGEM Test data in ASAM-ODS DataBase

Charge Event Management

Page 17: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 19Confidential

iGEM CHARGE MONITOR for CD test facility

charge area 110 vehicles

@ temperature 1

charge area 21 vehicle

@ temperature 2

charge area 31 vehicle

@ temperature 3

iGEM VEHICLEChassis Roll Dyno

iGEM Charge Monitor1 central work station

Page 18: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 20Confidential

iGEM CHARGE MONITOR for CD test facility

3 HIOKI power analyzers

3 VAISALA sensors

1 iGEM VEHICLE

1 iGEM CHARGE MONITOR

Page 19: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 21Confidential

Modes

➢ Charge Monitoring OperatorInteractive measuring process for multiple stations.

➢ Charge Meter SupervisorGraphical User Interface (GUI) for initial station & equipment configuration

Actions

Start Charge Recording

• One Click operation of charge station.

• Vehicle-ID via manual entry or bar code reader.

Stop Charge Recording

• One Click Operation to confirm STOP

Software Functionality

Page 20: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 22Confidential

Charge Monitor with iGEM Automation

✓Certification workflow integration

✓Link measurement to vehicle

✓Link results to Emission tests

Benefits

❖Avoid wrong user entries

❖Simplify Operation process

❖Eliminate paper based workflows

iGEMTest

Autom.

ChargeMonitor

Page 21: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 23Confidential

Particle Scale

Page 22: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 24Confidential

ParticleScale with iGEM VITA

Interface to iGEM VITA

✓ Transfer amount of needed filters▪ Designed for Fiter Robot use▪ Display information to user for manual

operation✓ Filterset reservation ✓ Status

Interface to iGEM Automation

✓ Unique Identifiers✓ Results

iGEMVITA

ParticleScale

iGEMTest

Autom.

Page 23: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 25Confidential

Particle Scale - Workflow

Time Schedule iGEM VITA

Weighing result to iGEM

Weighing results to iGEM VITA

Page 24: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 26Confidential

➢ Synchronization of 2 independent processes

➢ Control of filter set availability

➢ Automated result transfer

➢ Robot Integration

BENEFITS

Page 25: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 27Confidential

CalGas

Page 26: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 28Confidential

CALGAS with iGEM VITA

Interface to iGEM Test Automation

✓ Distribution of calibration gas concentrations

✓ Locking mechanism• Garanties availabilitity of the needed gases

during the test run• Optimised bottle handling to ensure the

availability• Calgas operator is informed about usageCalGas

iGEMVITA

iGEMTest

Autom.

Interface to Devices AMA & SESAM

Distribution of calibration gas concentrations

Page 27: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 29Confidential

CALGAS Locking with iGEM Automation

Page 28: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 30Confidential

CALGAS Locking with iGEM Automation

Page 29: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 31Confidential

Summary

Page 30: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 32Confidential

iGEM Vehicle & iGEM Engine

Compliance & R&D Automation

iGEM VITATask scheduling PowerTrain test facilities

iGEM StatisticsStatistical Extension Package

iGEM Charge MonitorPHEV / EV Charge Event Logging

Particle ScalePM Result Management

CalGasCalibration Gas Management System

Process Management with SW Tool Support

AutomatedProcess

Emissions Test Procedure

Hybrid

Page 31: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 33Confidential

Assure Data Quality

➢ Avoid paper based workflows

➢ Avoid manual data entry

➢ Legislative parameter validation prior to emissions test

➢ Violation monitoring during tests

Increase Productivity

➢ Automated Device and EVAP procedures

➢ Plan and Schedule overall Test Process

➢ See testing capacity in your facility

Increase Device Utilization

➢ Plan efficient use of equipment

➢ Schedule equipment diagnostics

➢ Automate equipment diagnostics

➢ Log diagnostic check results

Workflow Support

➢ Automatic data and parameter transfer

➢ Automate PHEV charging events

➢ Automate PM Measurements

➢ Integrate Calibration Gases

Benefits

Page 32: den Testprozess · ParticleScale with iGEM VITA Interface to iGEM VITA Transfer amount of needed filters Designed for Fiter Robot use Display information to user for manual operation

www.avl.com

Thank You