den testprozess · particlescale with igem vita interface to igem vita transfer amount of needed...
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Ryppa, Xaver
AVL Emission Test Systems GmbH
Confidential
Automatisierung als Schlüsselwerkzeug für
den TestprozessAVL Emission Tech Day 2018, Mattsee
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 2Confidential
Emissions Automation Focus = Data Quality
iGEM Emission Automation
Road Emissions OBD II
Statistical Reporting
Driver’s Aid
AVL iGEM Test Automation – one platform to cover all testbed emission automation needs
Gaseous Emissions
Particulate Emissions
Emissions Reporting
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 3Confidential
Consistent Emission Application Availability
AVL iGEM | Configurations- Emission Test Automation Libraries- Emission Device Procedure Libraries- Test Environment Specific UX Adaptions- Test Environment Specific Libraries
PUMA | Automation System- Test Design & Execution- Parameter Libraries- Device Integration- Diagnostics & Safety- Toolchain Integration
OfficeEnvironment
EngineTesting
PowertrainTesting
VehicleTesting
AVL iGEM | Emission Apps- Emission Regulation Compliance- Portable across Test Environments
iGEMEngineTesting
iGEMOffice
iGEMPowerTrainTesting
iGEMVehicleTesting
FTP75
WLTC
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 4Confidential
Central Parameter and Data Management
AVL HOST
Test Run & ParameterData Administration
Penetrate Formulas,
Conditions, Constants
Calculation
Manually initiating Data
Evaluation
Test Reports
Results Evaluation
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 5Confidential
Better Test Processes Control adding Software Tools…
…to share configurations
…to share parameters
…to have ONE User Experience
…to exchange data
…avoid wrong user input
…guide through the testing process
…to report status throughout the testing process
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 7Confidential
Let’s explore how the tools work together…
iGEM VITA iGEM Statistics
▪ Cell readiness analysis▪ Driver evaluation▪ Fleet-/vehicle analysis▪ EPA audit reports▪ COP reports▪ Cell/cell comparison▪ Field/field comparison
Charge Monitor
Particle Scale CalGas
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 8Confidential
iGEM Test Automation
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 9Confidential
RDE Workflow IntegrationPEMS
AVL PARTICLE COUNTER
D.A.M.S.
AVL i60 BAG CABINETAVL CVS i60 AVL i60 BAG CABINET AVL AMA i60AVL PSS i60
PND 1
Chassis DynoAMA + PSS + APC + CVS Automation
100%
PN
+/-50%
CO2
+/-10%
NOx
+/-15%
CO
+/-15%
THC
+/-15%
Deep Integration to support automated RDE workflows in Chassis Testbeds
Road-2-Lab Use Case➢ Import an reproduce road cycle
Correlation Use Case➢ Correlation Reporting
based on WLTC
➢ Manage devices during testexecution
➢ Data exchange
➢ Data Recording
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 10Confidential
RDE Workflow: Correlation Example
Correlation Report
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 11Confidential
RDE Workflow: Road-2-Lab Chassis
Road recording conversion for lab
Import road test into iGEM
Road gradient, wind, temperature displayed on driver’s aid
RDE report also without PEMS, only with testbed data !
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 13Confidential
iGEM VITA
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 14Confidential
iGEM VITA Scheduler
➢ Test Scheduling
➢ Station Scheduling
➢ Device DiagnosticsScheduling
➢ Host Interface
iGEM Test Automation
Coming 2019
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 15Confidential
➢ Schedule device checks in parallel to emission tests
➢ Store device check results and result reports to AVL Santorin
➢ Central device check scheduling, convenient from the office
iGeneration with iGEM VITA
iGEMVITA
iGEMDevice
Software
iGEMTest
Autom.
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 16Confidential
➢Centralized scheduling of test requests
➢Parameter transfer of test data
➢Common Station backlog, user can select where to execute
➢Execution status reporting
CanLoad with iGEM VITA
CanLoad
iGEMVITA
iGEMTest
Autom.
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 17Confidential
Charging information management
for PHEV & EV testing work flows
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 18Confidential
Application Features
• Track & Log UUT Battery Charging in Soak Areas
• Recording of Environmental Data
• Recording of Current, Voltage & Integrated Power
Integration | iGEM Test Automation
• Assignment of charging results to emissions test via unique vehicle identified
• Workflow Support via Pre- & Post Emission Test Recording
• Result storage to iGEM Test data in ASAM-ODS DataBase
Charge Event Management
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 19Confidential
iGEM CHARGE MONITOR for CD test facility
charge area 110 vehicles
@ temperature 1
charge area 21 vehicle
@ temperature 2
charge area 31 vehicle
@ temperature 3
iGEM VEHICLEChassis Roll Dyno
iGEM Charge Monitor1 central work station
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 20Confidential
iGEM CHARGE MONITOR for CD test facility
3 HIOKI power analyzers
3 VAISALA sensors
1 iGEM VEHICLE
1 iGEM CHARGE MONITOR
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 21Confidential
Modes
➢ Charge Monitoring OperatorInteractive measuring process for multiple stations.
➢ Charge Meter SupervisorGraphical User Interface (GUI) for initial station & equipment configuration
Actions
Start Charge Recording
• One Click operation of charge station.
• Vehicle-ID via manual entry or bar code reader.
Stop Charge Recording
• One Click Operation to confirm STOP
Software Functionality
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 22Confidential
Charge Monitor with iGEM Automation
✓Certification workflow integration
✓Link measurement to vehicle
✓Link results to Emission tests
Benefits
❖Avoid wrong user entries
❖Simplify Operation process
❖Eliminate paper based workflows
iGEMTest
Autom.
ChargeMonitor
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 23Confidential
Particle Scale
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 24Confidential
ParticleScale with iGEM VITA
Interface to iGEM VITA
✓ Transfer amount of needed filters▪ Designed for Fiter Robot use▪ Display information to user for manual
operation✓ Filterset reservation ✓ Status
Interface to iGEM Automation
✓ Unique Identifiers✓ Results
iGEMVITA
ParticleScale
iGEMTest
Autom.
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 25Confidential
Particle Scale - Workflow
Time Schedule iGEM VITA
Weighing result to iGEM
Weighing results to iGEM VITA
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 26Confidential
➢ Synchronization of 2 independent processes
➢ Control of filter set availability
➢ Automated result transfer
➢ Robot Integration
BENEFITS
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 27Confidential
CalGas
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 28Confidential
CALGAS with iGEM VITA
Interface to iGEM Test Automation
✓ Distribution of calibration gas concentrations
✓ Locking mechanism• Garanties availabilitity of the needed gases
during the test run• Optimised bottle handling to ensure the
availability• Calgas operator is informed about usageCalGas
iGEMVITA
iGEMTest
Autom.
Interface to Devices AMA & SESAM
Distribution of calibration gas concentrations
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 29Confidential
CALGAS Locking with iGEM Automation
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 30Confidential
CALGAS Locking with iGEM Automation
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 31Confidential
Summary
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 32Confidential
iGEM Vehicle & iGEM Engine
Compliance & R&D Automation
iGEM VITATask scheduling PowerTrain test facilities
iGEM StatisticsStatistical Extension Package
iGEM Charge MonitorPHEV / EV Charge Event Logging
Particle ScalePM Result Management
CalGasCalibration Gas Management System
Process Management with SW Tool Support
AutomatedProcess
Emissions Test Procedure
Hybrid
Ryppa, Xaver | Emission Tech Day | 05 April 2018 | 33Confidential
Assure Data Quality
➢ Avoid paper based workflows
➢ Avoid manual data entry
➢ Legislative parameter validation prior to emissions test
➢ Violation monitoring during tests
Increase Productivity
➢ Automated Device and EVAP procedures
➢ Plan and Schedule overall Test Process
➢ See testing capacity in your facility
Increase Device Utilization
➢ Plan efficient use of equipment
➢ Schedule equipment diagnostics
➢ Automate equipment diagnostics
➢ Log diagnostic check results
Workflow Support
➢ Automatic data and parameter transfer
➢ Automate PHEV charging events
➢ Automate PM Measurements
➢ Integrate Calibration Gases
Benefits
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