8/12/2019 Denso Plant Visit

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Denso Plant Visit (13 Maret 2014)

Timeline History

1949 Denso, Japan was establise! as part o" Toyota #ro$p

19%& Denso, 'n!onesia only sales !epartment

19% Denso man$"at$rin* "or +, ompressor

Present Denso wit tree plant loation-.$nter / orn, 2 sensor-ibit$n* / ompressor, +, ra!iator-3r!plant / letroni sensor (V,.'.)

.ite eriew

1 Denso plant !esi*ne! parallel "rom ast to 5est, to ma6e it able to s$pport 7ero sto6

(ma6e to or!er s$pply ain)

2 Te pro!$tion line is e8$ippe! wit sa"ety stim$lation , as labor sa"ety eerise be"orestoppe! te pro!$tion

3 To re!$e loss o" pro!$tion time tey mo!i"y te mainery by $sin* te m$lti !iretiononeyor

4 ar !isplay in te pro!$tion line to *ie better $n!erstan!in* in installation o" "inalassemblin* ar mo!el

& Tey ae &: operational time tar*et, wi aoi! ine""etieness time mana*ement

; Denso as teir own team to ta6e part in Me6atroni6 (Me6ani6a an! ele6troni6)ompetition wi represent national team

% Denso planne! teir pro!$tion base! on te $stomer or!er (6anban), wi state8$antity, pro!$t name, an! man$"at$rin* !ate

Tey el! montly meetin* (#enba meetin*), wi *enerally rest $p problem s$ as /8$ality ontrol, per"ormane(pro!$tiity), internal loss time (manpower pro!$tiity)

9 Maim$m pro!$tiity inrement approimately 20:

10 Tere are seeral tools to e8$ippe! te pro!$tion s$ as /

- ool trope (a$tomati e6< i" only system "$l"ill )- +larm remin!er, to proi!e warnin* i" any tro$ble- ne $n!re! e6 in 8$ality ontrol (per"ormane test)

11 +t te en! o" te proess, tey !on=t plae any sto6, sine all te pro!$t is trans"er to

!ispat

12 >e"ore enter te pro!$tion, all leel wor6ers so$l! "ollow early trainin* (*reen ar!e!$ation), wit minim$m re8$irement sore ;0

8/12/2019 Denso Plant Visit

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Main Dis$ssion

1 Problem in Denso /1 Man / H$man ?eso$re sorta*e

2 Material / @imite! area to an!le sto6, ow to mana*e !eliery3 Maine / s$t!own problem4 ternal problem / bo ret$rn o"ten late

2 ?ole ompetitie /1 'nnoation witin Denso *ro$p2 ompetitie prie3 +"ter sales serie (on se!$le !eliery, insi*t problem solin*)

3 Anaailable wareo$se to aoi! oer sto6 an! retainin* apital, also ow to rise $pi!in* problem

4 Bey Per"ormane 'n!iators /1 .a"ety2 C$ality3 ost4 Deliery& H$man (trainin*, winnin* ampionsip)

& Pro!$t 8$ality "or Toyota sets $ni"ormly, b$t tey ae anoter bran! (as alter mar6et),wit eaper prie

; +noter sol$tion "or raw material loali7ation ("or al$min$m an! 7in) as "ollow /- Material alternatie in .o$t ast +sia

- no$ra*e loal in!$stry to s$pport Denso=s raw material

% How to 6eep te wor6in* onsisteny/- >rea6 in ea 2 (two) o$rs- 5or6in* rotation- omm$niation amon* oters (ertially an! ori7ontally)- 5or6in* s$pport system ("ool trope, et)

Denso as teir stan!ar! wor6in* o$r at maim$m 100 o$rs