DESIGN INPUT & OUTPUT FORPROCESS ENGINEERING

TRAINING BASIC PROCESS ENGINEERING

PT KRAKATAU ENGINEERING

Training Objective

Memahami secara keseluruhan tentang aktivitas process design/engineering

Mengidentifikasi data yang diperlukan untuk setiap aktivitas process design

Memastikan bahwa desain output sesuai dengan kebutuhan desain input

Memastikan bahwa desain output terdistribusi kepada disiplin engineering lain yang relevan

Process Engineer Tools

Process Process EngineerEngineer

BB

FF

CC

DD

AALocal

Regulation

Project Spec

Standard & Code

Software Know How

EE

Company Standard

Process Engineer Tools Project Specification – merupakan deskripsi keseluruhan

dari kebutuhan suatu project meliputi tujuan project dan detail informasi yang dibutuhkan oleh tim project dalam memenuhi ketentuan yang ditetapkan oleh client

Know How - merupakan pengetahuan praktis (practical knowledge) yang berkaitan dengan eksekusi pekerjaan engineering

Company Standard – Panduan baku yang dikeluarkan oleh EPC company untuk menjamin kualitas pekerjaan engineering

Process Engineer Tools Standard and Code – panduan teknis yang umumnya

dikeluarkan oleh lembaga teknis regional/internasional Local Regulation - peraturan negara setempat , umumnya

berupa peraturan lingkungan Software – program komputer sebagai sarana eksekusi

pekerjaan engineering

Project Manager

Project Project Project ProjectProject Admin & Project QualityControl Engineering Procurement ConstructionFinance Manager Control ManagerManager Manager Manager Manager

Instrument Lead Process Lead Piping Lead Mechanical Lead Electrical Lead Civil LeadEngineer Engineer Engineer Engineer Engineer Engineer

Senior Process Process ManagerEngineer Engineers

P&IDDrafters

Process LeadEngineer

Senior ProcessEngineer Engineers

P&ID Drafter

Project Organization

Project Organization

Process Manager – Memastikan aktivitas process engineering (manpower, tools, procedure) berjalan baik

Lead Process Engineers – Menyiapkan rencana kerja dan mengkoordinasikan aktivitas process engineering di organisasi project

Senior Process Engineers – melakukan review dan approval terhadap dokumen process engineering

Process Engineers – sebagai originator dokumen process engineering

Drafters – mempersiapkan gambar P&ID

Process Engineering Deliverable

Specification&Philosophy• Design Basis• Process Description• Basic Engineering Design Data•Equipment & line sizing report• Effluent Handling Philosophy • Control & Shutdown Philosophy• Equipment & instrument datasheet• Tie-in list• Equipment list

Basic EngineeringDeliverable

Drawing• PFD & Material Balance• P&ID• Material Selection Diagram

Process Engineering Deliverable

Specification&Philosophy• Design Basis• Basic Engineering Design Data• Control & Shutdown Description/narative•Equipment & line sizing report• Equipment & instrument datasheet• Tie-in list• Equipment list•Line list•Alarm & set point list•HAZOP report•Operating manual

DetailEngineeringDeliverable

Drawing• PFD & Material Balance• P&ID

Process

• BEDD• P&ID•Process Data Sheet for Equipments•Equipments List•Specification of Package uUnit

Mechanical

• Nozzle Size & Rating• Pumps Minimum Flow rate• Equipment Dimension• Utility&Power Consumption

Process Engineering Input/Output

Process Engineering Input/Output

Process

• BEDD• P&ID•Line list•Equipments list•Process datasheet for piping specialities

Piping

• Plot plan & equipment layout• Piping isometric• Piping material specification• Nozzle orientation

Process Engineering Input/Output

Process

• BEDD• P&ID•Instrument set point list•Process datasheet for instruments•Cause & Effect Diagram

Instrument

• Interlock logic diagram• Instrument vessel sketch• Vendor information for instrumentation

Process Engineering Input/Output

Process

• BEDD• P&ID•Hazardous source list•Cause & Effect Diagram

Electrical

• Electrical load list• Hazardous area classification map

Process Engineering Input/Output

Process

• BEDD• P&ID•Equipment list•Effluent disposal system•Chemical coating specification

Civil

• Sewer and drainage drawing•Equipment elevation information