doing our best to provide you the best tsp … 1 tobacco sprayer owners manual 55 110 & 150...

TOBACCO SPRAYER OWNERS MANUAL55� 110� & 150 GALLON

TSP SERIES

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DOING OUR BEST TO PROVIDE YOU THE BEST

DEMCO � Dethmers Mfg. Co. � 4010 320th St. � P.O. Box 189 � Boyden, IA 51234PH: (712) 725-2311 or (712) 725-2302 � Toll Free: 1-800-543-3626 � FAX: 1-800-845-6420

www.demco-products.com

ASSEMBLYCALIBRATIONOPERATIONREPLACEMENT PARTS

READ complete manual CAREFULLYBEFORE attempting operation.

10/01/01AC20019 Rev. 1

Thank you for purchasing a Demco sprayer. We feel you have made a wise choice and hope you are completely satisfiedwith your new sprayer. If you have any questions regarding the applications of certain solutions or chemicals, contact yourchemical supplier and follow chemical manufacturer recommendations as well as all licensing and use restrictions orregulations.

Table of ContentsGeneral information/Bolt Torque ......................................................... 2Safety Sign Locations ........................................................................ 3Tobacco Sprayer Main Parts Breakdiwn/List ..................................... 4-5Mounting Saddles and Tank ............................................................... 6Vertical Mast Assembly ..................................................................... 7Mast Brace Tube and Cross Angle Brace Assembly ......................... 8Mounting First Boom Section, Winch, and Boom Rest ...................... 9Mounting Middle Section .................................................................... 10Mounting Boom Chain Brackets ......................................................... 11Tobacco Sprayer Plumbing Parts Breakdown/List ............................. 12Boom Plumbing and Sprayer Tip Parts Breakdown ........................... 13Roller Pump and Bypass Valve Parts Breakdown/List ...................... 14Direct-O-Valve and Conventional Nozzle Parts Breakdown/List ....... 15Sprayer Checklist ............................................................................... 16

GENERAL INFORMATION1. Unless otherwise specified, high-strength (grade5) (3

radial-line head markings) hex head bolts are usedthroughout assembly of this sprayer.

2. Whenever terms "LEFT" and "RIGHT" are used in thismanual it means from a position behind sprayer andfacing forward.

WARNING: TO AVOID PERSONAL INJURY OR PROPERTY DAMAGE, OBSERVEFOLLOWING INSTRUCTIONS:

Chemicals are dangerous. Know exactly what you're going to do and what is going tohappen before attempting to work with these products. Improper selection or use caninjure people, animals, plants and soil.

Always wear protective clothing such as coveralls, goggles and gloves when workingwith chemicals or sprayer.

Be sure to dispose of all unused chemicals or solutions in a proper and ecologicallysound manner.

3. When placing a parts order, refer to this manual forproper part numbers and place order by PART NO.,DESCRIPTION, and COLOR.

Bolt Torque for Metric bolts *

CLASS 8.8 CLASS 9.8 CLASS 10.9 ìAî lb-ft (N.m) lb-ft (N.m) lb-ft (N.m) 6 9 (13) 10 (14) 13 (17)

7 15 (21) 18 (24) 21 (29)8 23 (31) 25 (34) 31 (42)

10 45 (61) 50 (68) 61 (83)12 78 (106) 88 (118) 106 (144)14 125 (169) 140 (189) 170 (230)16 194 (263) 216 (293) 263 (357)18 268 (363) -- -- 364 (493)20 378 (513) -- -- 515 (689)22 516 (699) -- -- 702 (952)24 654 (886) -- -- 890 (1206)

BOLT TORQUE TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAPSCREWS.Tighten all bolts to torques specified in chart unless other-wise noted. Check tightness of bolts periodically, using boltchart as guide. Replace hardware with same grade bolt.NOTE: Unless otherwise specified, high-strength Grade 5hex bolts are used throughout assembly of equipment.

Bolt Torque for Standard bolts *

GRADE 2 GRADE 5GRADE 8�A� lb-ft (N.m) lb-ft (N.m) lb-ft (N.m)

1/4� 6 (8) 9 (12) 12 (16)5/16� 10 (13) 18 (25) 25 (35)3/8� 20 (27) 30 (40) 45 (60)7/16� 30 (40) 50 (70) 80 (110)1/2� 45 (60) 75 (100) 115 (155)9/16� 70 (95) 115 (155) 165 (220)5/8� 95 (130) 150 (200) 225 (300)3/4� 165 (225) 290 (390) 400 (540)7/8� 170 (230) 420 (570) 650 (880)1� 225 (300) 630 (850) 970 -(1310)

GRADE-2 GRADE-5 GRADE-8

8.8 10.99.8

CLASS 8.8 CLASS 9.8 CLASS 10.9

Torque figures indicated are valid for non-greased or non-oiled threads and heads un-less otherwise specified. Therefore, do notgrease or oil bolts or capscrews unless oth-erwise specified in this manual. When usinglockingelements, increase torque valuesby 5%.

* GRADE or CLASS value for bolts andcapscrews are identified by their headmarkings.

Torque Specifications

SAFETY SIGN LOCATIONS

Types of safety sign and locations on equipment are shown in illustration below. Good safetyrequires that you familiarize yourself with various safety signs, type of warning, and area orparticular function related to that area, that requires your SAFETY AWARENESS.

IMPORTANTTank Lid MUST be

Removed When Filling03/99 REV# 1 AF21001

WARNING

To prevent serious injury ordeath.

Do not ride or stand on sprayerwhile any part of sprayer ismoving.

Keep riders off at all times.

REV 1 AB21001

WARNING To prevent serious injury or death

ï Refer to chemical supplier and manufacturer recommendations and all licensing restrictions or regulations.

ï Always wear recommended protective clothing when working with chemicals or sprayer.

ï Dispose of all unused chemicals or solutions in proper and ecologicallysound manner. Improper use can injure people, animals, plants and soil.

REV 1 AB21014

02/99 AA21002

black and red on clear

REF. PARTNO. NO. QTY. DESCRIPTION

Please order replacement parts by PART NO. andDESCRIPTION.

1. AA21002 2 �Boyden, Iowa� Decal2. AA21012 2 Red w/Black outline Demco Decal3. AB21014 1 Warning Decal4. AF21001 1 �Remove Lid� Decal (110 Only)5. AB21001 1 Warning Decal

2

3

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51

2

34

5

1


TOBACCO SPRAYER PARTS LIST

TOBACCO SPRAYER PARTS BREAKDOWN

Please order replacement parts byPART NO. and DESCRIPTION.

4727

53

51

30

47

32

20

32

28

36

47

44

47

4032

31

4621

29

1. 01119-10 1 Tobacco Sprayer Main Frame2. 00006 6 5/32� Hair Pin3. 01121-95 2 7/8� Dia. x 8� Lg. Pin4. 01122-95 2 1� I.D. x 6-14� Lg. Spacer5. 01123-95 1 3/4� Dia. x 4-1/2� Lg. Pin6. P110 30A 1 110 Gallon Tank- P150 30A 1 150 Gallon Tank- P55 23A 1 55 Gallon Tank7. 02623-10 2 30� Tank Saddles (110 & 150 Gal. Tanks)- 02645-10 2 23� Tank Saddles (55 Gal. Tank)8. 09821 2 64� Nylon Strap (110 & 150 Gal. Tank)- 04353 2 50� Nylon Strap (55 Gal. Tank)9. 5478R 1 10� Lid for 150 Gal. Tank (2001 & prior)- 09319 1 8� Lid for 110 & 150 Gal. Tank (2002 & later)- PL5N 1 5� Lid for 110 and 55 Gal. tank- PL5R 1 5� Lid with 1/4� Gasket- PL5A 1 5� Lid w/o Gasket

10. 02061-10 1 Right Mast Base Mount11. 02081-10 1 Left Mast Base Mount12. 02062-10 2 Vertical Mast Tubes13. 02063-10 1 Vertical Mast Top Bracket14. 02064-10 2 Mast Brace Tubes15. 02065-10 1 Cross Angle Brace16. 02066-10 2 Boom Slide Channel17. 02078-10 1 Boom Spacer Channel18. 02067-10 1 Top Main Boom Tube19. 02068-10 1 Bottom Main Boom Tube20. 02069-10 1 Middle Boom Wing Section21. 02070-10 1 Outer Boom Wing Section22. 04620 1 Winch (Incld Handle and Hdwe Kit)23. 02082 - 1/8� Cable24. 02547 1 Pulley25. 02076-10 1 Cable Bracket26. 02075-10 1 Winch Bracket27. 02071-10 1 Outer Boom Chain Lift Bracket28. 02073-10 1 Inner Boom Chain Bracket29. 02072-10 1 Outer Boom Chain Bracket30. 02074-10 2 Boom Rest Bracket31. 00909 2 5/16� -18UNC x 1-1/4� Sq. U-Bolt32. 02128 16 3/8� -16UNC x 2� Sq. U-Bolt33. 00851 14 5/16� -18UNC x 1-3/4� Rd. U-Bolt34. 00523 7 3/8� -16UNC x 1-1/4� Hex Head Bolt (Gr. 5)35. 00059 5 3/8� Flatwasher36. 00178 3 3/8� -16UNC x 6� Tension Bolt37. 05031 4 1/2� -13UNC x 1-1/4� Hex Head Bolt (Gr.5)

Please order replacement parts byPART NO. and DESCRIPTION.

REF. PARTNO. NO. QTY. DESCRIPTION38. 00177-95 1 3/8� -16UNC x 1� Hex Head Bolt (Ground)39. 04352 4 5/16� -18UNC x 4� Full Thread Hex Bolt40. 00180-30 3 Breakaway Spring41. 00955 2 1/4� -20UNC x 1� x 2� Rd. U-Bolt42. 00214 4 1/4� Flatwasher43. 02083 1 1/8� Cable Clamp44. 02134 - 6� Chain45. 02135 - 11� Chain46. 02802 36 5/16� Nylon Insert Locknut47. 02592 42 3/8� Nylon Insert Locknut48. 00061 1 3/8� Nut49. 02178 4 1/2� Nylon Insert Locknut50. 02772 4 1/4� Nylon Insert Locknut51. 00199-95 2 Removable Pin-. 04193 6 2� Square Cap Plug-. 05188 2 1-1/4� Square Cap Plug

52. 00176-95 1 Spring Hook Collar53. 00182 2 1/8� Hairpin54. 05785-95 4 Small Strap Anchor

2239

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7

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5054

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14

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34

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4135

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11

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46

4737 2

735

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15

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14

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49 37

1

8

16 33

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1733

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10

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3547 46

34

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2332

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2447

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4052

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4736

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49 49

1. Begin by bolting the saddles (#1) to thetobacco sprayer frame (#2) using four1/2� x 1-1/4� hex head bolts (#6) and nyloninsert locknuts (#7).

2. Set the tank (#3) in the saddles makingcertain that the tank is centered and levelin the saddles.

3. Tie the tank down with two nylon straps(#4), four small strap anchors (#5), four5/16� x 4� full thread hex head bolts (#8),and four 5/16� nylon insert locknuts (#9).

MOUNTING THE SADDLES AND TANK

1

1

ASSEMBLY INSTRUCTIONS

9

8

6

4

3

2

7

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6

7

NOTE: See VIEW A for proper way toweave strap through the anchor

VIEW A

8

4

5

VERTICAL MAST ASSEMBLY

1. Bolt the left and right mast base mount (#1 & #3) tothe frame (#2) using four 1/2� x 1-1/4� hex headbolts (#5) and four 1/2� nylon insert locknuts (#6).

2. Now bolt the vertical mast tubes (#4) to the verticalmast top bracket (#9) using four 5/16� x 1-3/4� u-bolts (#7) and eight 5/16� nylon insert locknuts (#8).

3. Next bolt the vertical mast tubes (#4) to the left andright base mounts (#1 & #3) using four 5/16� x 1-3/4� u-bolts (#7) and eight nylon insert locknuts (#8).

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2

8

1

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6

NOTE: The tank is removed for clarity

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8


MAST BRACE TUBE AND CROSS ANGLE BRACE TUBE INTALLATION

1. Bolt the left mast brace tubes (#1) to the verticalmast top bracket (#2) using one 3/8� x 1-1/4� hexhead bolt (#5) and one 1/2� nylon insert locknut (#6).

2. Now bolt the right mast brace tube (#3) and the topon the cross angle brace (#4) to the vertical mast topbracket (#2) using a 3/8� x 1-1/4� hex head bolt (#5)and one 3/8� nylon insert locknut (#6).

3. Next bolt the bottoms of the mast brace tubes (#1 & #3)to the upright on the sprayer main-frame as shown,using two 3/8� x 1-1/4� hex head bolts (#5) and two 3/8� nylon insert locknuts (#6).

4. Bolt the bottom of the cross angle brace (#4) to thevertical mast tube as shown, using two 5/16� x 1-3/4�u-bolts (#7) and four 5/16� nylon insert locknuts (#8).


NOTE: The tank is removed for clarity

5

3

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1

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6

6

2

6

MOUNTING FIRST BOOM SECTION, WINCH AND BOOM REST

1. Mount the boom slide channels (#1) loosely on thevertical mast tubes using four 5/16� x 1-3/4� roundu-bolts (#11) and eight 5/16� nylon insert locknuts(#12).

2. Bolt the bottom main tube (#2) and the top mainboom tube (#3) to the boom slide channels (#1) asshown in VIEW A using eight 3/8� x 2� square u-bolts (#13) and sixteen 3/8� nylon insert locknuts(#14). Finger tighten the nuts.

3. Bolt the boom tube spacer channel (#4) to the topand bottom main boom tubes (#2 & #3) as shownusing two 3/8� x 2� square u-bolts (#13) and two 3/8� nylon insert locknuts (#14). Finger tighten thenuts.

4. Bolt the boom rest brackets (#5) to the bottom mainboom tube using a 3/8� x 2� square u-bolt (#13) andtwo nylon insert locknut (#14). Finger tighten thenuts. Adjust and tighten the ubolts on the bracketafter the plumbing is put on to avoid spray nozzles.

5. Bolt the winch bracket (#6) to the right mast bracetube, where it is comfortable for the operator, usingtwo 1/4� x 1�round u-bolts (#15), four 1/4� flatwashers(#16), and four 1/4� nylon insert locknuts (#17).

ASSEMBLYINSTRUCTIONS

6. Bolt the winch (#7) to the winch bracket (#6) usingtwo 3/8� x 1-1/4� hex head bolts (#20), four 3/8�flatwashers (#21), and three nylon insert locknuts(#22). Finger tighten the nuts.

7. Mount the cable bracket (#9) to the top main boomtube using a 3/8� x 2� square u-bolt (#13) and two 3/8� nylon insert locknuts (#14). Finger tighten thenuts.

8. Bolt the pulley (#8) to the vertical mast top bracketas shown using a 3/8� x 1-1/4� hex head bolt (#18),one 3/8� flatwasher (#19), and a 3/8� nylon insertlocknut (#14). String the winch cable through the tophole of the cable bracket (#9) and securely clampusing a 1/8� cable clamp (#10).

9. Adjust the cable bracket (#9) on the top main boomtube so it is in line with the pulley on the vertical topmast bracket. Tighten all the nuts from steps2,3,4,6, and 7.

10.Adjust the winch so the cable feeds off of the winchthrough the pulley smoothly and tighten all boltsexcept those on the boom rest bracket.

VIEW A

The top bar must protrude1/2�further to the left of theslide channel than the bottombar. Adjust chain length so thecenter boom section hangshorizontal

1�

1/2�

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1. The hinged end of the middle Boom Section mustconnect to the main boom tube. Begin by insertingone peg of the boom wing hinge into the slot of theboom frame hinge. (Position A)

2. Straighten the boom wing so the opposite peg of theboom wing hinge goes into the opposite slot of theboom frame hinge. (Position B)

NOTE: Add grease or oil to the boom breakawayhinge to help the breaking action of the boom.


MOUNTING MIDDLE BOOM SECTION TO THE BOTTOM MAIN TUBE

1. Begin by placing the spring hook collar (#1) over thepeg on the boom wing hinge and locking into placewith the 3/8� x 1� ground hex head bolt (#4) and 3/8� locknut (#5). See CAUTION above. Place asupport under the first wing near the outer hingeduring assembly.

2. Insert the tension bolts (#2) through the bracket onthe boom frame and fasten with two 3/8� nylon insertlocknuts (#6)

3. Fold the boom wing into transport position.4. Hook one end of the breakaway spring (#3) through

the tension bolts and while stretching the springs,hook the other ends on each side of the spring hookcollar.

5. Tighten the nuts on the tension bolts until the desiredbreakaway tension is reached.

Installing Boom Breakaway Springs

4A

1

B

2 6

15

CAUTION: Do not overtighten the 3/8� bolt (#4)in the spring collar (#1) because it must ride in

the groove of the peg and the spring hook collarmust be able to swivel around the peg.

MOUNTING BOOM CHAIN BRACKETS

1. Bolt the middle section chain bracket (#1) near theouter end of the middle boom section (#2) as shownusing two 3/8� x 2� sq. u-bolts (#10) and four 3/8�nylon insert locknuts (#11).

2. String the eleven foot section of chain (#3) from thehook on the end of the top main boom tube to themiddle section chain bracket (#1). Adjust chainlength so the boom is level horizontally from theground, then tighten the middle section chain bracket.(See above NOTE).

3. Bolt the outer boom chain lift bracket (#5) to the endof the middle boom section (#2) as shown using two3/8� x 2� sq. u-bolts (#10) and four 3/8� nylon insertlocknuts (#11).

4. Swing the outer boom section (#6) out of line with themiddle boom section (#2) and slide one groove of themale plate around a peg in the female section of themiddle boom section. Then straighten the outerboom section.

5. Insert the tension bolt (#4) through the bracket onthe outer boom section and fasten with a 3/8� nyloninsert locknut (#11). Hook one end of the breakawayspring (#15) through the tension bolt and the otherend around the peg on the outer hinge.

6. Bolt the outer boom chain bracket (#7) to the middleof the outer boom section (#6) using two 5/16� x1-1/4� sq. u-bolts (#12) and four 5/16� nylon insertlocknuts (#13). Finger tighten the nuts.

7. String the shorter section of chain (#8) from the outerboom chain lift bracket (#5) to the outer boom chainbracket (#7). Adjust chain as explained in step #2.Tighten all nuts.

8. Bolt the boom rest bracket (#9) to the bottom of themiddle boom section (#2) as shown using a 3/8� x 2�sq. u-bolt (#10) and two 3/8� nylon insert locknuts(#11). After the plumbing is completed, position theboom rest bracket between nearest spray nozzlesand tighten the nuts on the u-bolts.


Twist chain to shorten length less thanone link

NOTE: Exact adjustment of chain can be accomplished by twisting end of chain before placing it in the chain bracket.

6

93

8

10

112

5

7

1

11

11

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10

12

13

15

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OUTER SECTION

FRONT OFTHE BOOM

MIDDLE SECTION

26. 5044 1 1 Jet Agitation Wand Assembly

TOBACCO SPRAYER PLUMBING PARTS BREAKDOWN

1. BEL1212 1 1/2" MPT x 1/2" Hose Barb Elbow2. B8H 2 1/2" Hose Clamp3. 120RB - 1/2" I.D. Rubber Hose4. BA3412 1 3/4" MPT x 1/2" Hose Barb5. UV075FP 2 3/4" Poly Ball Valve6. BM3400 4 3/4" MPT Short Nipple7. 6B1 1 Single Section Direct-o-valve8. BTT34 2 3/4" FPT Tee9. BEL3434 2 3/4" MPT x 3/4" Hose Barb Elbow10. B12H 6 3/4" Hose Clamp11. 340RB - 3/4" I.D. Rubber Hose12. BA1234 1 1/2" MPT x 3/4" Hose Barb13. 160GB 1 160# Brass Pressure Gauge14. 8460 1 3/4" Pressure Relief Valve15. BA3434 2 3/4" MPT x 3/4" Hose Barb16. EL3410 2 3/4" MPT x 1" Hose Barb17. B20H 4 1" Hose Clamp18. 1010RB - 1" I.D. Rubber Hose19. 02990 1 5/16"-16 UNC x 1" Hex Head Bolt20. 02802 1 5/16"-16 UNC Nylon Insert Locknut21. 05596-95 1 Tee Mounting Bracket

22. RVF34 80 1 3/4" Line Strainer w/80 mesh screen22A. RVF34C 1 3/4" Strainer Cap22B. RVF34GV 1 Viton Gasket for 3/4" strainer22C. RVF380 1 80 Mesh Screen for 3/4" strainer22D. RVF34B 1 3/4" Bowl for strainer


SINGLE SECTION PLUMBING PARTS LISTREF. PARTNO. NO. QTY. DESCRIPTION

Please order replacement parts by PART NO. and DESCRIPTION.

20

1716

19

1822A

16

17

9

1022D

1015

6

522B23

6

8

17

2 3

25

2611

111

4

5

24

2

18

17

8

27

6

1015

9

13

10

14

6

28

7

29

30

12

10

11

OUT TOSPRAYBOOM

23. A3410 1 3/4" MPT x 1" Hose Barb24. BEL114 1 1 1-1/4" MPT x 1" Hose Barb Elbow25. M1200 1 1/2" MPT Short Nipple

31

21

22C

C7560 (included)See page14 for partsbreakdown.

See page 21-22for parts breakdown.

27. 05034-95 1 6B1 Valve Mounting Bracket28. 04055 4 1/4"-20 UNC x 1" Hex Head Bolt29. 00214 4 1/4" Flatwasher30. 02772 4 1/4"-20 UNC Nylon Insert Locknut31. B24H 2 1-1/4� Hose Clamp

NOTE: Use thread sealant on all threaded fittings.

BOOM PLUMBING AND SPRAYER TIPS PARTS BREAKDOWN

OUTER SECTION

FRONT OFTHE BOOM

MIDDLE SECTION

Place the first nozzle holderapproximately 10� in fromthe hinge on the bottom tube.Then place the rest of thenozzle holders approximately20� apart.

NOZZLE PLUMBING

3

10�

9

1

20�

6

81

12

14

1

15

3

2

10

13

11

5

7

8

6

7

6

7

13

8

MIDDLE SECTION


BOOM PLUMBING AND SPRAYER NOZZLEPARTS LIST

1. 340RB - 3/4� I.D. Rubber Hose2. BTT34 1 3/4� Insert Tee3. B12H 26 3/4� Gear Hose Clamp4. NHT11 10 Nylon Hose Tie (Not Shown)5. - 13 Spray Tip (specify tip size)6. 02077-95 8 Nozzle Holders7. 02128 8 3/8� -16UNC x 2� Sq. U-Bolt8. 02592 16 3/8� Nylon Insert Locknut9. NTT34 11 3/4" Nozzle Tee(B12H Included)10. B12 11 3/4� Nozzle Nut11. 8027 11 11/16� FPS Cap12. NTL34 2 3/4� Nozzle Elbow(B12H Included)13. 00337-95 10 1-1/4� Boom Nozzle Clamp14. 00068 5 1/4� -20UNC x 3/4� Hex Head Bolt15. 00062 5 1/4� Hex Nut

(C7560 OR XL7560) PTO DRIVEN ROLLER PUMP PARTS LIST

PTO DRIVEN ROLLER PUMP PARTS LIST

43

21

56

79

10 43

11

8


1. 8367AL Guide Sleeve, aluminum* 2. 8373SS Outside Spring, stainless steel* 3. 8374SS Inside Spring, stainless steel4. 8371AL Spring Retainer, aluminum

* 5. 8369NY Washer, nylon6. 8368SS Adjusting Nut, stainless steel7. 8362AL Bonnet, aluminum8. 7688ICP Screw, steel cadium plated (4 req'd.)9. 5898AL Lock Nut, aluminum

10. 5896ALSS Adjusting Stem (sub. assembly)* 11. 8366FA Diaphragm, fairprene12. 8365 304SS Stop Spring, stainless steel, type 304

* 13. 8364NY Back-up seat, nylon14. 8477SS Screw, stainless steel15. 8389 304SS Chamber Insert, ss, type 30416. 8361 3/4NY Body, nylon (for 8460 3/4)17. 9017IZP Clamp Plate, steel, zinc plated18. 8400 1/4 Pipe Plug, nylon

Please order replacement parts by PART NO. and DESCRIPTION.AB8460 Repair Kit (includes items with *)

REF. PARTNO. NO. DESCRIPTION

(8460) BY-PASS VALVE PARTS LIST

11

1

2

3

45

6

7

89

10

1213

8

14

1518

1716

(8460) BY-PASS VALVE PARTS BREAKDOWN

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1817

REF. PARTNO. NO. QTY DESCRIPTION

Hypro Pump with 540 RPM Quick Coupler1 1800 0003 1 Retainer Ring2 0600 1 Name Plate (specify pump model no.)3 2008 0001 2 Ball Bearing (sealed)

**4 2112 0003 2 Viton Seal (standard)5 0204 7500C 1 End Plate (includes Seal#4)- 0204 7500X 1 End Plate (includes Seal#4)(XL7560)

*6 1720 0014 1 O-ring for End Plate*7 1005 0004 8 Roller8 0308 7560C 1 Rotor with Shaft- 0308 7560X 1 Rotor and Shaft (XL7560)9 0550 7400 1 Shaft Only- 1610 0005 1 Spline Key

10 0104 7500C 1 Body (includes Seal#4)- 0104 7560X 1 Body (includes Seal#4)(XL7560)

11 1321 0013 1 Quick Coupler Adapter-Multi Speed12 04298-70 1 Mounting Bracket13 04299 1 Chain and Hook Assembly14 01076 1 1/4� -20UNC x 3/4� Hex Head Bolt15 00214 1 1/4� Flatwasher16 02772 1 1/4� Nylon Insert Locknut17 00036 2 5/16� Flatwasher18 04305 2 5/16� -18UNC x 1/2� Hex Head Bolt

3430 0167 Parts Kit (includes items with * and **)

REF. PARTNO. NO. DESCRIPTION

1. 36301NY Handle (Nylon)*2. 36308SS Groove Pin (Stainless Steel)3. 36302PP Body Insert (Polypropylene)4. 36307SS Washer (Type 316, Stainless Steel)5. 36306SS Spring (Type 316, Stainless Steel)*6. 36305 Stem (Stainless Steel & Polyethylene)7. 36303PP Body (Polypropylene)8. 36309SS Retaining Clip (Stainless Steel)

AB6B1 Spare Parts Kit (includes items with *)


6

87

5

4

3

2

1

(6B1) DIRECT-O- VALVE PARTS LIST

(6B1) DIRECT-O-VALVE PARTS BREAKDOWN

REF.NO. PART NO. DESCRIPTION

1-1/4" BOOM CLAMP PARTS LIST

- B11 114 1-1/4" Boom Clamp Assembly

1/2" NOZZLE PARTS LISTREF.NO. PART NO. DESCRIPTION

1. 00068 1/4"-20UNC x 3/4" Hex Hd. Bolt2. 00062 1/2-20UNC Hex Nut3. 00337-95 1-1/4" Boom Clamp


CONVENTIONAL NOZZLES and BOOM CLAMPS

1

2

3

3

11

12

13

14

*

11. NTT34 1/2" Nozzle Tee12. NTL34 1/2" Nozzle elbow13. B12 Nut* --- Tip (specify tip size) (not included)

14. 8027 11/16" FPS Cap

SPRAYER CHECKLIST:Downtime caused by field breakdowns is costly and time consuming. Many breakdowns can beeliminated by periodic equipment maintenance. By spending time reviewing this checklist beforeseasonal spraying application time and following proper after-season care, you can save time andmoney later.

DETHMERS MFG. COMPANYP.O. BOX 189

4010 320th St., BOYDEN, IA. 51234PH: (712) 725-2311 or (712) 725-2302

FAX: (712) 725-2380TOLL FREE: 1-800-54DEMCO (1-800-543-3626)

www.demco-products.com

NOTE: DETHMERS MANUFACTURING COMPANYdoes not and will not make any recommendationsconcerning application of various chemicals orsolutions. These recommendations relate to eitheramount or procedure of materials applied. If youhave any questions regarding application of certainchemicals or solutions, contact your chemicalsupplier and follow chemical manufacturerrecommendations.

Check Before Going To The Field :

1. NOZZLESCheck tip for excessive wear by checking for grooves inor near tip opening. Check nozzle spacing by starting atcenter and working outwards. Check boom for properheight.

2. HOSESCheck all hoses for worn or soft spots. Be sure all hoseclamps are tightened and hoses are not kinked or pinched.Check for leakage in any lines.

3. TANKRemove and clean agitator orifices. Check orifices forexcessive wear by checking for grooves in or near orificeopening. Inspect fitting and grommets to insure they arein good condition.

4. CONTROLSCheck for leakage, plugging, or wear on all valves,fittings, etc. Clean off any build up of foreign material.

5. PUMPCheck to be sure pump turns freely.

6. FRAMEBe sure all bolts are tightened.

7. REPLACEMENT PARTSReplace all worn or damaged parts.

After Season Care:

NOTE: It is important to wear proper safety equipmentwhen cleaning the sprayer. See your chemical orfertilizer package for this information.

1. After spraying chemicals, run water mixed with cleanersthrough tank, pump and all hose hookups. If wettablepowder dries out in the system, it is very difficult to putback into suspension and can cause malfunction, dam-age or injury.

2. When cleaned, tank should have all openings closed orcovered to keep dirt from entering.

3. Pump should be flushed with soluble oil and pump portsplugged to keep out moisture and air.

4. Disassemble tips and rinse with water or cleaningsolution. (Appropriate for chemical sprayed).

5. Clean tip opening with a wooden toothpick. Never usewire or hard object that could distort opening.

6. Dispose of all unused chemicals or solutions in a properand ecologically sound manner.

7. Water rinse and dry tips before storing.

8. To prevent damage due to freezing temperatures, besure to drain all strainer bowls. Furthermore, run RVAntiFreeze through the entire plumbing system to pro-tect valves and other components.

ï Keep hands, feet, and loose clothing away from rotating parts.

ï Wear protective clothing recommended by your chemical andfertilizer manufacturer when working with chemicals.

WARNING: To Prevent Serious Injury Or Death�

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