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Technologies for th e construct ion indust ry
FRANK S t r e m a f o r m f o r m w o r k e l e m e n t s
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Max Frank GmbH & Co. KG |Technologies for the construction industry
Mitterweg 1
94339 Leiblfing
Germany
Sales department
Phone +49 9427 189-0
Fax +49 9427 1588
Technical consulting
Phone +49 9265 951-12
Fax +49 9265 951-20
www.maxfrank.com
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Stremaform Tab le of contents
4 Stremaformproduct description
46
7
ApplicationsBenefits
Different types
8 Working joints in reinforced concrete constructions
10
10
11
Stremaformformwork elements
Standard
Strong
12
12
12
13
Stremaformformwork elements with water stop
Metal water stop
Stremaflexmetal water stop, coated
Rubber water bar cage
14
14
15
16
17
18
1920
21
22
23
Different types of Stremaform
Kicker formwork
Free standing formwork elements
Foundation box-outs
Box-Outs / Hopper formwork elements
Stremawebreinforcement can simply be put through the formwork element
Splitboard
separation joint elementsSpacer
Formwork elements with indented joint
Stremafix fixing anchor
Formwork elements for underwater base slabs
24
24
25
Stremaformformwork elements for controlled crack joints
Standard
Formwork elements with water stop
26 Expansion joints in reinforced concrete constructions
27
28
29
29
Standard
Elements with water stop
Elements with static transverse force dowels
Elements with dynamic transverse force dowels (mass-spring-system)
30 Test certificates and references
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Expansion joints
with water stop
1.pour2.p
our
Working joints
with water stop
1.pour
2.pour
Working joints Expansion joints Expansion joints
with transverse
force
transmission
1.pour2.pour
Working joints
wall
Box-Outs Controlled crack
joints wall
with water stop
4
Stremaform Appl i cat ions
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Stremaform App l icat ions
Working joints
Expansion joints
Splitboard
slab separation
joint elements
1.pour2.p
our
with water stop
1.pour2.p
our
Standard
Stremaformworking joints enable large
structural elements to be formed in sections.
The sequence of these work ing joints is
precisely scheduled depending on work at the
construction site. Working joints may be fitted
with water stops and / or with transverse force
dowels for absorption of shear forces.
with water stopStandard
Expansion joints or movement joints separate
structural elements made of concrete from
each other. EPS or mineral wool inserts are
used to form the required joint between the
structural elements. Watertight expansion joints
are produced by incorporating a waterstop.
Stremaform
elements are prefabricatedin our factory, ready for installation on site.
Stremaformelements can be manufactured
with a metal waterstop or a rubber water bar
cage. The rubber water bar is installed in the
cage at the construction site.
with water stopStandard
Controlled crack joints
Stremaformcontrolled crack joints are used
to produce intended cracks in working joints
by deliberate weakening of the concrete cross
section. The cross section is weakened by
introducing a separation layer, which prevents
the production of a concrete bond within one
third of the concrete cross section.
Expansion joint
with Egcodorn for
dynamic loads
Other types of expansion joints
Stremaformformwork elements for expansion
joints can be fitted in our factory with dowels
(Egcodubel) or with transverse force dowels
(Egcodorn) for absorption of shear forces.
For mass-spring-systems we use dowels whichhave also been approved for transmission of
dynamic loads.
Free standing
formwork elements
Spacer Box-Outs
Other types of working joints
Stremaformis suited for all types of working
joints.
Kicker formwork
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Benefits of Stremaform
1. pour 2. pour
The resistance of construction joints
produced with Stremaformto shear forces
is identical to the values obtained with
monolithic concrete.
StremaformSpacer ensures a reliable
concrete cover and formwork for the lower
reinforcement layers without any gaps.
Water stops are integrated in our factory. Reduced assembly time, formwork
elements will be shaped to size in our factory.
No formwork removal required.
Anchors placed at the rear side of the
formwork elements provide for increased
freedom of movement in the second concrete
pour.
Short delivery times due to sufficient stock
accompanied by quick cutting to size in our
factory.
No need for formwork removal, i.e. the
reinforcement can be continued withoutinterruption in the second concrete pour.
Our transport department with factory owned
trucks guarantees fast dispatch and reducesdelivery times to the construction site to a
minimum.
Quick manufactureto your layout drawings
On receipt of your layout drawings our design
department will submit proposals for suitable
jo int designs.
Stremaform elements will be shaped to
the required size in our factory so that they
are ready for quick on-site installation in
conformity with installation layouts supplied.
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Stremaform
Stremaformis the formwork material for medium size slabs and walls. Stremaformis
fixed between the reinforcement layers.
With its rough sur face Stremaform
flat material satis
fies the requirements of an indented
joint to DIN 1045-1.
A metal water stop or a rubber water bar cage can be instal led in our factor y if required.
The formwork is supplied precisely to your layout specifications.
StremaformStrong
StremaformStrong with factory made stiffening made of lattice girders is suited for any
dimensions of structural elements.
If required, a metal water stop or a rubber water bar cage can also be installed in this case
as well.
Stremaform
Strong is supplied precisely to your layout specifications.
Stremaweb
Stremaweballows for the uninterrupted installation of reinfoorcement. Stremaweb
consists of a specially designed expanded mesh with a fibre concrete rail bar top and
bottom. The rail ensures correct cover and the reinforcement is easily pushed through
the mesh. Stremawebelements are produced precisely according to your layout
requirements.
Stremaboard
Stremaboard consists of a profiled, lightweight expanded metal:
The profile satisfies requirements to DIN 1045-1, so that working joints produced with
Stremaboard are classified indented joints.
Stremaboard is supplied on pallets in quantities of 100 pcs./pallet, with the following
dimensions, which will be cut to size at site:
Packaging unit: 100 pieces, 2.40 m x 0.80 m.
ProductApplication:
Benefits:Slab widths Wall thicknesses
Stremaform 500 mm 300 mm Elements precisely delivered to your specifications for
medium size slabs
Water bars can be integrated in our factory
StremaformStrong > 500 mm > 300 mm Suited for very thick slabs due to vertical stif fening
Elements are exactly shaped to the required size
Water bars can be integrated in our factory
Stremaweb 100 300 mm Elements are exactly shaped to the required size
Simple pushing through of continuous reinforcementbars
Stremaboard Simple adjustment at the construction site
Technologies for th e construct ion indust ry 7
Stremaform Di f f e rent t ypes
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Working joints in reinforced concrete constructions
Stremaform Working jo ints
1.po
ur
1.po
ur
1.po
ur
1.po
ur
1.po
ur
1.po
ur
1.po
ur
StremaformSpacer
with fibre concrete rail
Stremaform
Standard
Stremaweb
Stremafix rear anchoring
Stremaform
Strong
Stremaform
with fibre concrete rail
Stremaform
for underwater base slabs
Splitboard
Other designs and types of assembly
Other types of formwork material
Complete formwork element for reduced structural element heights
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Stremaform Working jo ints
1.po
ur1.
pour
1.pour
With metal water stop Stremaflexwith coated metal
water stop
With rubber water bar cage
Working joints with water stop
1.p
our
1.p
our
1.p
our
Standard With coated metal water stop With rubber water bar cage
Controlled crack joints
Kicker formwork
Box-Outs
Free standing formwork elements
Hopper formwork elements
Other types of working joints
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Stremaform Standard
The bond between concrete and Stremaformprovides a
shear strength equivalent to that of monolithic concrete
Manufactured to size in our factory, Stremaformeliminates
the need for traditional formwork erection and stripping, as
well as subsequent scabbling of the joint resulting in faster
pouring cycles
Maximizing of f-site prefabrication minimizes work on the
construction site and guarantees fast progress of the
project.
Stremaform
Stremaformis used as lost formwork for working joints in floor
slabs, ceilings and walls. Consisting of an expanded metal
welded between steel bars, Stremaform is placed between
the reinforcement bars providing a rough surface to the finished
concrete.
This sur face forms an indented structure with the second
concrete pour so that the working joint transfers shear forces
identical to those obtained with monolithic concrete (proven by
tests carried out at the IBMB Brunswick).
Wooden strip
Stremaform
Fibre concrete rail
Concrete cover
Concrete cover
Distance of the
formwork
Reinforcing bar
Reinforcing bar
1 2 3
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Stremaform Strong
1.po
ur1.
pour
StremaformStrong StremaformStrong
with indented joint
Formwork elements for very large working joints can be
produced.
No additional formwork elements are required for the 2nd
concrete pour due to rear anchoring via supports in the first
concrete pour.
Installed Stremaformformwork elements remain in the
concrete and reinforcement layout is unaffected.
StremaformStrong
StremaformStrong is the combination between Stremaform
flat material with factory-made stif fening and it is eminently
suited for use with thick structural elements.
Factory made stiffening of the rear side with girders (e.g. with
Stremafix) produces formwork elements for any size of working
joints.
Wooden strip
Rear side stiffening
Stremaform Strong
Fibre concrete rail
or Spacer
Concrete coverReinforcing bar
Reinforcing barConcrete cover
Distance of the
formwork
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Stremaform Meta l water s top
1.p
our
1.po
ur
Stremaformwith metal water stop Stremaflexwith coated metal
water stop
Transition base slab / wall
Stremaformand Stremaflexformwork elements remain
in the concrete. There is no need for formwork removal and
associated tasks.
The rough surface of the formwork e lement produces abond with shear strengths equivalent to those of monolithic
concrete.
Stremaformformwork element
with metal water stop
All Stremaform formwork elements can be supplied with a
metal water stop. The jointing plate is available in standardwidths of 250 mm or 300 mm or according to your specifications.
To prevent void formation under the metal waterstop during
concrete placement, the waterstop can be angled upwards by
15 on both sides.
Stremaflexformwork element
with coated metal water stop
All Stremaflexelements are supplied with a coated metal
water stop.
Jointing plate: 1.5 mm thick, 150 mm wideOne-sided coating 2 x 50 mm or double-sided coating can be
supplied on request
Concrete cover
Concrete cover
Distance of the
formwork
Reinforcing bar
Reinforcing bar
Wooden strip
Stremaform
Metal water stop
Fibre concrete rail
or Spacer
Stremaflexwithgeneral
testcertificateaccording
totheguidelinesofthe
constructionsupervising
authoritiesissuedby
MPA
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Stremaform Rubber water bar cage
1.po
ur
Stremaformwith rubber water bar
cage
Transition base slab / wall
Stremaformformwork element with
integrated rubber water bar cage
All Stremaformelements can be supplied with an integrated
rubber water bar cage.The cage is suited to take a rubber water bar 200, 250 or
320mm wide or made to order.
To prevent void formation under the rubber water bar during
concrete placement, the cage can be angled upwards by 15
on both sides.
Concrete cover
Concrete cover
Distance of the
formwork
Reinforcing bar
Reinforcing bar
Rubber water bar cage
Stremaform
Wooden strip
Rubber water bar
Fibre concrete rail
or Spacer
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Stremaform Kicker formwork
Kicker formwork
Kicker formwork can be used between base slab/wall or wall/
ceiling and can optionally be supplied with metal water stop
(also coated) or alternatively with rubber water bar cage.
Special designs and connections (e.g. round, T-piece) are also
available.
Optimum assembly at the construction site due to factory-made adapters!
Stremaformkicker formwork
with metal water stop
Stremaflexkicker formwork
with coated metal water stop
Stremaformkicker formwork
with rubber water bar cage
Sheet metal height 250 or 300 mm
(Standard: d = 2 mm, alternatively 1.5 mm),
special designs can be supplied.
Sheet metal height 150 mm
d = 1.5 mm
special designs can be supplied.
Rubber water bar cage design matches
planned joint sealant
Linear
Curved element
Angled element
Cross piece
T-piece
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Stremaform Free stand ing formwork e leme nts
1.po
ur
2.po
ur
Economically priced formwork elements with quick
installation, offer all benefits of Stremaform
Easy installation of upper reinforcement by simple
positioning.
Free standing formwork elements
Stremaform free standing formwork elements for slabs are
available in different heights.
Free standing formwork elements are positioned on top ofthe lower reinforcement layer. They guarantee that the correct
distance lower and upper reinforcement is maintained.
Wooden strip
Stremaformfree standingformwork element
Spacer
Reinforcing bar
Reinforcing bar
Concrete cover
Concrete cover
Distance of the
formwork
1 2 3
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Stremaform Foundation Box-outs
Using a Pecafil external formwork in combination with
Stremaforminternal formwork, individual column foundations
can be easily and economically produced.
Pecafilformwork elements can be reused for several identical
foundations. They can be easily moved to a new position
manually without the need for lifting equipment.
Foundation Box-outs
Stremaformformwork elements are used to form box-outs in
foundations that are used as a recess for subsequent production
of supports and columns.
After completion of the foundation slab or individual foundations,
steel or reinforced concrete columns can be positioned exactly
according to the layout.
The internal sur face of the box-out produced by Stremaform
formwork elements is perfectly indented. Between the column
and base slab there is a positive connection after pouring of the
infill concrete.
1 2 3
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Stremaform Box-Outs / Hoppe r formwork e lements
Hopper formwork elements
Hopper formwork elements are used to produce conical
concrete structures (e.g. for wastewater treatment plants or
silos) where they form the upper formwork. The surface is
subsequently covered with a screed to the required concrete
cover. Fixing at the bottom via anchors / lift protectors prevents
the risk of flotation.
Stremaformhopper formwork elements can also be supplied
complete with factory-made bracing.
Box-Outs
Stremaformformwork elements for box-outs are used for wall
or slab openings. These openings for e.g. large diameter pipe
leadthroughs, are subsequently filled with concrete.
Stremaform formwork elements for recesses are available in
various designs and sizes.
Many options are available, such as elements with stiffening,
concrete cover rails, chutes, with seals and wooden covers
used as drop protection.
Box-Outs Hopper formwork elements
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Stremaweb Formwork e lements
Stremawebformwork systems
for easy reinforcement installation
Stremaweb is used as a formwork element when using
continuous reinforcement bars and is suited for thin slabsbetween 100 and 300 mm thick.
Due to the special design of the expanded mesh, reinforcement
bars can simply be pushed through the formwork element.
Fibre concrete rails and integrated accurately positioned rebars
guarantee that the required concrete cover is adhered to, both
for the upper and lower reinforcement layer.
The formwork elements are produced precisely according to
your layout requirements.
1 2 3
100 mm-
300 mm
Deliveredtype: Square/Triangular Triangular/Triangular Square/Square
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Splitboard Separat ion jo in t e lements
Splitboardseparation joint element can be
supplied with:
PVC profile removable for later pours.
PVC profile remains in the concrete.
Edge protecting profiles.
Egcodubel dowels for shear force transmission.
Splitboardseparation joint elements
for industrial floors and roadway slabs
made of concrete
Splitboard
is a separation joint element for industrial floorsand roadway slabs made of concrete. It is used as formwork
element and also provides edge protection of the adjacent
structural elements.
Several types of separation joint elements are available, which
are produced precisely according to your requirements.
1.po
ur
1.po
ur
1.po
ur
7.5
7.
5
9.5
9.
5
7.5
12.
5
PVC profile 1
removable
PVC profile 2
removable
PVC profile 3
remaining in
concrete
Anchor stirrup
Flat steel rail
Steel plate
Egcodubel
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Stremaform Spacer
Fibre reinforced concrete rails are available in square
or triangular
A large range of concrete covers are avai lable.
Suitable for slabs with very heavy reinforcement.
StremaformSpacer:
The combined spacer
StremaformSpacers formwork elements are used to maintain
the concrete cover and the gap beneath the continuousreinforcement and the main Stremaformformwork elements.
Spacers prevent seepage of the concrete thus avoiding time-
consuming cleaning of the formwork.
Different pitches and spacing to suit all rebar diameters are
incorporated during production in our factory.
Wooden strip
Stremaform
StremaformSpacer
1 2 3
Distance of
the formwork
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Stremaform Indented jo in t
1.po
ur1.
pour
Stremaform
with indented joint
StremaformStrong
with indented joint
Stremaformformwork elements can be designed to meet
your individual requirements.
StremaformStrong with factory-made stiffening can also
be supplied with indented joints.
All elements can be suppl ied with an integrated metal water
stop or rubber waterbar cage.
Stremaformformwork element
with indented joint
All Stremaformformwork elements can be supplied with one
or more indented joints.
The standard indented joint satisfies all requirements to
DIN1045-1. The geometry of the indented joint can be designed
to suit your specific requirements.
Fibre concreterail or Spacer
Reinforcing bar
Reinforcing bar
Concrete cover
Concrete cover
Distance of the
formwork
Wooden strip
Stremaform
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Stremafix F ix ing anchor
Quick assembly due to high degree of prefabrication.
No welding is required on site for fixing the Stremaform
formwork element in place.
The snap-on cl ip is reusable.
Stremafix fixing anchorThe Stremafix fixing anchor for Stremaformformwork elements
in working joints ensures tensile and compressive strength
of the formwork during the installation phase and protects it
against the pressure of the concrete.
The fixing anchor consists of a loop hook with safety bolt for
hanging into the lower reinforcement, a tension rebar and a
spring clamp.
Stremafix fixing anchors are recommended for slab widths
> 1.0 metre.
1 2 3
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Stremaform Underwater ba se s labs
Manufacture according to your layout drawing.
Simple assembly using screws.
Initial loading of the foot section protects against potential
tilting.
Stremaformformwork elements
for underwater base slabs
The Stremaformformwork element for underwater base slabs
is a factory-made formwork element the components of whichare interconnected by screws and stiffened at the construction
site.
1 2 3
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Stremaform Cont ro l led crack jo in ts
Depending upon their individual design, Stremaform
formwork elements for controlled crack joints can be
used to produce intended cracks
with combined formwork for working joints,
for monolithic concrete structures.
Stremaformformwork elements
for controlled crack joints
Stremaform formwork elements for crack controlled joints
prevent a connection between concreted sections over at least1/3 of the structural element thickness, in order to produce a
controlled crack.
Wooden strip
Stremaform formworkelement for controlled
crack jointsFibre concrete rail
or Spacer
Concrete cover
Concrete cover
Distance of the
formwork
Reinforcing bar
Reinforcing bar
dmin.d/3
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Stremaform Cont ro l led crack jo in ts w i th water s top
Stremaformformwork elements with
rubber water bar cage for controlled crack
jointsThe cage is suited to take a rubber water bar 200, 250 or 320
mm wide or made to order. To prevent void formation under the
rubber water bar during concrete placement, the cage can be
angled upwards by 15 on both sides.
Both Stremaformand Stremaflexformwork elements for
controlled crack joints are designed to match the structuralelement thickness.
Stremaflexformwork elements with
coated metal water stop for controlled
crack joints
In conformity with the WU guideline, all Stremaflex
formworkelements for controlled crack joints are supplied with a coated
metal water stop according to ABP-Nr. P51-08-0021\003.
Jointing plate: 1.5 mm thick, 150 mm wide, one-sided coating
2 x 50 mm, double-sided coating can be supplied on request.
Wooden strip
formwork element
Fibre concrete railor Spacer
Concrete cover
Concrete cover
Distance of the
formwork
Reinforcing bar
Reinforcing bar
Wooden strip
Stremaform formwork elementwith rubber water bar cage
for controlled crack joints
Fibre concrete railor Spacer
Concrete cover
Concrete cover
Distance of the
formwork
Reinforcing bar
Reinforcing bar
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Stremaform Expan s ion jo in ts
Expansion joints in reinforced concrete constructions
1.po
ur
1.po
ur1.
pour
1.po
ur
with Egcodubel
With one-sided rubber water bar
cage
With polystyrene
with Egcodorn
With two part rubber water bar
cage
With mineral wool
(fire protection)
Galvanized steel mesh design
with Egcodorn and water stop
Expansion joints with transverse force transmission
Expansion joints with water stop
Expansion joints
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Stremaform Expans ion jo in ts
Stremaformformwork elements
for expansion joints
Stremaformformwork elements can also be used for separation
of structural elements for expansion joints.
These elements consist of a filler material sandwiched between
a metal support structure. The filler material used for the
expansion joint can be polystyrene or heat resistant mineral
wool.
Stremaformformwork elements remain as part of the finished
structure and there is no need for formwork stripping.
Styrodur Mineral fibre Galvanised / stainless steel
Standard design for high fire protection requirements
(heat resistant to 1000 C)
for high requirements with regard to
corrosion protection
All expansion joints listed on the following pages are available in these designs.
Stremaform
expansion joint
element
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Stremaform Expan s ion jo i n ts w i th water s top
1.po
ur
Stremaformformwork element with two part
rubber water bar cage for expansion
For ease of insta llation of the rubber water bar, we recommend
the use of formwork elements with 2 part rubber water bar
cages. After installing the lower part the rubber water bar is
simply unrolled and then the upper part is installed.
Stremaformformwork elements with rubber
water bar cage for expansion joints
Stremaform formwork elements can be fitted with a rubber
water bar cage for subsequent installation of a rubber waterbar at the construction site. The integrated Stremaformfixing
devices ensure that the central bulb of the rubber water bar is
maintained centrally in the joint before and after the concrete
pour.
1 2 3
Stremaform
expansion joint
element
Rubber water bar cage
Expansion joint
Rubber water bar
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Stremaform Expans ion jo in ts w i th t ransverse forcet ransmiss ion
Stremaformformwork elements with
integrated dynamic transverse force
dowels for expansion joints
Mass-spring systems are used to prevent the transfer of vibrations
and for railways this means resting concrete bases on a resilient
material. This creates strains and at expansion joints it is necessary
to transfer dynamic forces across the joint. These dynamic forces
can be transferred via the use of special dynamic transverse force
dowels (Egcodorn type DND). To speed up work cycles at the
construction site we manufacture and deliver prefabricated units
consisting of the Egcodorn dowels integrated into Stremaform
formwork element for expansion joints. These units are simplydropped into position and tied into the main reinforcement. This
type of construction ensures fast and accurate placement of the
dowels and expansion joint material and ensures uninterrupted
work progress, thus speeding up completion of concrete
structures, i.e. a major benefit especially for tunnel construction.
Stremaformformwork elements with
integrated transverse force dowels for
expansion joints
Stremaform
formwork elements for expansion joints can bedesigned and supplied with integrated transverse force dowels
as one unit for ease of installation.
Expansion joint
with Egcodorn dowels
Expansion joint
with Egcodorn dowels
and a rubber water bar cage
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Stremaform Te st cer t i f i cates
We shall be pleased to send you the following documents on request:
YPROS60003 Stremaformelements in working joints version to DIN 1045-1
Experts repor t issued by Prof. Dr.-Ing. Harald Sipple
YPROS60029 Stremaflex General approval according to the guidelines
of the construction supervising authorities
issued by the Material Testing Institute at the Technical University of Munich
YPROS60031 Users declaration for the Stremaformsystem formwork elements for working joints in
walls, base slabs, permanent edging formwork
DB Netz AG, Frankfurt
YPROS11008 Egcodorn General approval according to the guidelines of the construction supervising
authorities (static loads)
issued by the German Institute for Structural Engineering no. Z-15.7-252
YPROS11021 Egcodorn General approval according to the guidelines of the construction supervising
authorities (dynamic loads)
issued by the German Institute for Structural Engineering no. Z-15.7-266
For further information on our sealing technology products
kindly refer to our current brochure FRANK Sealing Technologies
for watertight concrete structures.
Kindly ask for a free-of-charge copy by calling +49 9427 189-0
or kindly visit our website www.maxfrank.com
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Stremaform References
Production facilities of Gaz de France SuezSchneeren, Germany
Lehrter Bahnhof (central railway station)Berlin, Germany
BMW WorldMunich, Germany
New broadcast studio and office building SWRStuttgart, Germany
National StadiumBucharest, Romania
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250BR01/03INT/GB
05/11
Max Frank GmbH & Co. KGI Technologies for the construction industry
Mitterweg 1
94339 Leiblfing
Germany
Sales Department
Phone +49 9427 189-0
Fax +49 9427 1588
Technical consulting
Phone +49 9265 951-12
Fax +49 9265 951-20
www.maxfrank.com