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Passion Rigorous Efficiency Creation
Technology For Environmental 邦得利 2017/4/17 Zhe Jiang Bondlye Environmental Technology Co., Ltd.
浙江邦得利环保科技股份有限公司 Zhe Jiang Bondlye Environmental Technology Co., Ltd.
BONDLYE PRESENTATION
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Technology for Environmental BONDLYE 2017/4/17 2
Passion Rigorous Efficiency Creation 目录
1、Basic Information
2、R&D Ability
3、QC Ability
4、Supplier System
5、Manufacture Ability
Item
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Technology for Environmental BONDLYE 2017/4/17 3
Passion Rigorous Efficiency Creation
一、Basic information
1、Profile
2、History
3、Shareholding Structure
4、Organization
5、Team Building
6、Main Business
7、Customers
8、Honor
9、Development View
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Technology for Environmental BONDLYE 2017/4/17 4
Passion Rigorous Efficiency Creation 1、Profile
Provincial Secretary Visit
National Development and Reform
Commission Officers Visit
Bondlye is a national high-tech enterprises of
automotive emission after-treatment product
research, development and production. It is the
vice director of National Committee of Vehicle
Emission Control.
National patent: 26
Invention patent: 5
Provincial R&D center: 1
Good cooperative relationship with Tsinghua University,
Wuhan University of Technology, China Academy of Sciences of
Ecological Environment Research Center and other domestic
famous universities and research institutes.
Capacity: Catalytic converter+EGR cooler 100,000,000PCS
Catalyst: 300,000,00 Liters
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Technology for Environmental BONDLYE 2017/4/17 5
Passion Rigorous Efficiency Creation 2、Histroy
2000
Linhai Bondlye Motor
Components Co., Ltd.
established
2004
Named Linhai Bondlye
Motor Environmental Tech.
Co., Ltd.
2006
The first time to undertake
the projects of national 863
plan
2009
Affirmed the high tech. enterprise
Using the individual shareholder to
join in shanghai Gotek catalyst Co.,
Ltd.
2010
Named Zhejiang Bondlye Motor
Environmental Tech. Co., Ltd.
Company R&D center is affirmed as
provincial R&D center
2011
Accomplish the merger of
the liner to USA UNIFRAX
2012
Affirmed the highlighted
high-tech. enterprise of
National torch plan,
provincial innovation firm.
Move to the new factory
2013
Accomplish the stock right merger with
shanghai Gotek catalyst Co., Ltd.
Bondlye brand is affirmed as provincial
famous brand
Honored the second class prize of science
and technology achievement rewards
2015
Accomplished the share reform and
plan to IPO in July
Company R&D center is affirmed as
provincial R&D institution
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Technology for Environmental BONDLYE 2017/4/17 6
Passion Rigorous Efficiency Creation 3、Shareholding Structure
陈法献
黄织霞
51%49%
浙江邦得利环保科技股份有限公司
周三昌
黄炯
临海市邦得利
投资有限公司
85.893% 10% 1.580%2.527%
Shanghai Gotek Catalyst Co., Ltd.
75%
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Passion Rigorous Efficiency Creation 4、Organization
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Technology for Environmental BONDLYE 2017/4/17 8
Passion Rigorous Efficiency Creation
2 3
5
7 6
10
美籍科学家
高级职称
中级职称
初级职称
硕士
其他
53
33 89
12
管理人员
技术人员
生产人员
其他人员
5、团队建设
Bondlye Team
清华大学
浙江大学
同济大学
武汉理工大学
中科院生态环境研究中心
一汽技术中心
Cooperation
Industry Talent
Inner Talent B
ring
in
Ed
uca
tion
University & National R&D Center
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Passion Rigorous Efficiency Creation 6、Main Business
Passenger Vehicle
Manifold
Catalytic Converter
TWC Catalyst
EGR Cooler
Light-Duty Commercial
Vehicle
EGR Cooler
EGR+DOC
DOC
EGR+DOC+DPF
Middle Heavy-Duty Commercial
Vehicle
SCR
SCR Catalyst
After-Market
EGR Cooler
Catalytic Converter
Main Business
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Technology for Environmental BONDLYE 2017/4/17 10
Passion Rigorous Efficiency Creation 7、Customers—Domestic OEM(Tier 1&Tier2)
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Technology for Environmental BONDLYE 2017/4/17 11
Passion Rigorous Efficiency Creation 8、Honor
National high-tech automotive enterprises
Excellent supplier for FAW、BYD
Vice director of National Committee of Vehicle Emission Control
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Passion Rigorous Efficiency Creation
17100
14500
18200
22600
30100
35000
16.30%
-15.20%
25.52% 24.18%
33.19%
16.28%
-20.00%
-10.00%
0.00%
10.00%
20.00%
30.00%
40.00%
0
5000
10000
15000
20000
25000
30000
35000
40000
2013 2014 2015 2016 2017 2018
主营业务收入
(万元)
增长率(%)
2015.July: IPO
9、Development View Target: To supply the advanced and professional solution methods of auto emission after
treatment , and to be one of the top 3 suppliers of emission control products for China
domestic auto brand .
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Passion Rigorous Efficiency Creation 9、Development View
Cooperation
Talents
Technology
Contribution
Enterprise Culture:
Hard-work together, Growth together, Share together
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Passion Rigorous Efficiency Creation
二、R&D Ability
1、Catalyst technology
2、CAE application
3、Canning technology
4、Advanced test equipments
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Technology for Environmental BONDLYE 2017/4/17 15
Passion Rigorous Efficiency Creation 1、Catalyst—For Gasoline Engine
Provide catalyst solution based on the original emission with lower price
Meet 160,000Km durability demands CN-V(EURO V)
Advanced manufacture equipment & QC control to ensure the consistency and stability
Widely used in China Brand auto company
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Passion Rigorous Efficiency Creation 1、 Catalyst—For Diesel Engine
(1)Diesel Oxidation Catalytic Converter(DOC)
Provide catalyst solution based on the original emission with lower price
High performance molecular sieve in the formula, enhances the ability of HC
conversion
Excellent durability
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Passion Rigorous Efficiency Creation 1、Catalyst—For SCR(Selective Catalytic Reduction)
Provide SCR catalyst solution based on the original emission with lower price
Vanadium SCR is widely used in domestic heavy duty for National IV due to its advantage of better anti-sulfur and low price
Emission temp. is lower than 250°C, molecular sieve SCR performance is better than Vanadium SCR
Our company both have the technology of molecular sieve SCR and Vanadium SCR
Supply the service of the control strategy for SCR integration system, assisting for customer to do the bench test and drive demarcation
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Passion Rigorous Efficiency Creation 1、Catalyst—For Diesel Particulate Filter(DPF)
(3)DPF
Provide the solution due to the boundary
CDPF(Purifying rate>90%)---meet the
EURO V emission regulation
For diesel engine, regeneration and temp.
management of the fuel is the key for
CPDF system economy and reliability
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Passion Rigorous Efficiency Creation 1、CAE application---Developing process
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Passion Rigorous Efficiency Creation
Mesh
Temp. distribution
3D Mould Inner Structure Volume
Flow field Oxygen sensor location
2、CAE Application-Catalytic converter(CFD)
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Passion Rigorous Efficiency Creation
Tube Velocity distribution
Tube inlet temp. distribution
3D Mould
Tube distribution Stream line distribution
Gas side
Flow distribution
2、CAE Application—EGR cooler (CFD)
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Passion Rigorous Efficiency Creation
Velocity distribution and Stream
line
Inner Velocity
3D Mould CFD mesh mould
Pressure distribution Velocity distribution on the
carrier
2、CAE Application—SCR(CFD)
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Passion Rigorous Efficiency Creation
FEA Mesh
Flow field
3D Mould Inner Structure Volume
Thermal conduction Equivalent plastic
strain increment
distribution
2、CAE Application-Catalytic converter(FEA)
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Passion Rigorous Efficiency Creation Main Products--
威志2厢
100P 皮卡
600P 皮卡
东风天龙
东风 多利卡
一汽红塔
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Technology for Environmental BONDLYE 2017/4/17 25
Passion Rigorous Efficiency Creation
N
5 Faw Xiali CN V
威乐
Main Products-
DF Liuqi CN V
菱智
景逸
威志
Faw Xiali CN IV
威姿
马六
Faw Car CN V
奔腾
Geely Car CN V
金刚
熊猫
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Technology for Environmental BONDLYE 2017/4/17 26
Passion Rigorous Efficiency Creation
Press-in
mat
Carrier
Shell
Gap control well
Low cost
Flexible design
Outlet needs
welding
Clamping Binding
High production
Wide used
High cost
Mat formed easily
GDB control better
Shells widely used
Outlet needs
welding
3、Canning—canning method
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Passion Rigorous Efficiency Creation 3、Canning—GBD control
Mat weight CCD
inspection
Advanced GBD control Machine
Shorten size Pressure-in
canning
CCD
检测
衬垫称重
压入封装
缩径 GBD检测
两端缩口
推力验证
激光打标
GBD inspection Port Shorten
Verifying and marking
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Passion Rigorous Efficiency Creation
切管机 定径机 管端成型机
CNC Bending machine
3、Canning—Key equipments
Sizing Mill Pipe Forming machine Pipe cutting machine
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Passion Rigorous Efficiency Creation
M5000 Spectrograph Metallographic microscope Welding analysis
Leaking test Vibration tester Salt-spray test chamber
4、Advanced test equipments
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Passion Rigorous Efficiency Creation
CMM
EGR Cooler performance
tester Vibration tester Static pressure
Engine pedestal
4、 Advanced test equipments
Microscope
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Passion Rigorous Efficiency Creation
三、Quality Control Ability
1、QMS Process
2、APQP
3、Key points control
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Passion Rigorous Efficiency Creation 1、Quality management system
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Passion Rigorous Efficiency Creation 2、APQP
计划和确定项目
产品设计和开发(DFMEA)
过程设计和开发(PFMEA、CP)
产品和过程确认(MSA、SPC、PPAP)
生产(Production)
反馈、评定和纠正措施(PDCA)
计划和确定项目
Design/identifi
cation
Approval OTS
sample
Trial
manufa
cture
SOP
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Passion Rigorous Efficiency Creation
Bondlye Sub-supplier
Quality assurance agreement
Parts assurance
Process quality
assurance
Products quality
assurance
SQE monitor
Purchase inspection
Material analysis
Qualified parts confirmed
Three inspection
Manufacturing automatically
Tooling mistake proofing Process
technology
Quality analysis meeting
100% appearance inspection
100%guage inspection
Excellent quality
3、Key points control的质量控制
100% leaking inspection
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Passion Rigorous Efficiency Creation 目录
四、Manufacture Ability
1、Catalyst
2、Catalytic converter
3、EGR Cooler
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Passion Rigorous Efficiency Creation
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1、Catalyst
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Passion Rigorous Efficiency Creation
37
Leaking test machine
CNC bending machine OTC welding robot
Spinning machine Production lines
2 production line: 600,000 sets/year
canning production line
2、Catalytic converter
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Passion Rigorous Efficiency Creation
38
3、EGR cooler
Leaking test machine
Paste machine
Vacuum brazing furnace
Ultrasonic wave
cleaner
Expanding port machine
400,000 sets/year
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热情 严谨 高效 创新
以科技促进人与自然的和谐 邦得利 2017/4/17
浙江邦得利汽车环保技术有限公司 www.bondlye.cn