Molex Confidential & Copyright. For Training Purposes only
位于美国堪萨斯州, 威奇托市,美国家族性公司.
年营业额1150亿美金的最大私人公司之一.
横跨多种工业集团公司
– 精炼, 化学品和生物燃料; 森林和消费类产品; 化肥; 高分子材料及光纤; 加工和污染处理设备及技术; 矿产; 商品交易和服务
– 科氏工业资源信用评级”AA- by S&P
– 经营投资其他子公司 - Flint Hills, Georgia-Pacific, 英威达
经营的3个主要领域包括: – 科氏工业- 建立的附属子公司包括:Flint Hills 在:
• 精炼 & 化工 • 工业 (矿产, 化肥, 管道, 牧场等.) • 贸易 & 金融 (商品, 资本市场, 商业房地产, 投资)
– Invista- 在树脂 & 光纤领域
– Georgia-Pacific- 林产品领域
Molex 通过连接器工业使科氏进军全球电子市场. 2
Molex Confidential & Copyright. For Training Purposes only
位于美国堪萨斯州, 威奇托市,美国家族性公司.
年营业额1150亿美金的最大私人公司之一.
横跨多种工业集团公司
– 精炼, 化学品和生物燃料; 森林和消费类产品; 化肥; 高分子材料及光纤; 加工和污染处理设备及技术; 矿产; 商品交易和服务
– 科氏工业资源信用评级”AA- by S&P
– 经营投资其他子公司 - Flint Hills, Georgia-Pacific, 英威达
经营的3个主要领域包括: – 科氏工业- 建立的附属子公司包括:Flint Hills 在:
• 精炼 & 化工 • 工业 (矿产, 化肥, 管道, 牧场等.) • 贸易 & 金融 (商品, 资本市场, 商业房地产, 投资)
– Invista- 在树脂 & 光纤领域
– Georgia-Pacific- 林产品领域
Molex 通过连接器工业使科氏进军全球电子市场. 3
Molex Confidential & Copyright. For Training Purposes only
利用短/长期增长的各种机会使Molex能力得到提升 .
提高Molex的能力获得更大的收益.
持续关注新产品创新.
确保一致,可靠的工作绩效.
使Molex成为全球连接器公司中增长最快, 高收益的公司。
使Molex成为互联产品 中客户首选供应商。
不断推出更新的产品和技术在竞争中脱颖而出。
为我们的客户提供最高的服务水平。
提供最优的品质及交期
使molex成为一个杰出的企业公民。
通过员工的努力使 Molex 成为一个高效的公司。
4 4
Molex Confidential & Copyright. For Training Purposes only
全球500亿连接器市场的领导者和创新者。
在全球18个国家,52个生产工厂。
超过15万种连接器产品。
全球超过40000名专业员工
5
Molex Confidential & Copyright. For Training Purposes only
成都, 中国 110万平方英尺
越南 11.4万平方英尺.
6
菲律宾 20万平方英尺.
6
Molex Confidential & Copyright. For Training Purposes only
TS
16949
(Auto&PCB
A)
>QS
>900
0 (CB)
>2007 >2004 >2003 >2002 >2012
>ISO
>9001:
>2000
>(CB&
>PCA
&
>FO)
>ISO
>900
1:
>200
0
>(HS)
>TS
>169
49
>(CB)
>ISO
>140
00 >(all
Plant)
>ESD
>20.20
>(PCB
A)
>ISO
>9001:
>2000
>(MS
Design)
>Sony
>Green
>Partner
>(CB)
>1994
Quality System Road-Map
>For
d
>Q1 >(CB)
>2010
>UL/
CSA
TS
16949
(MS)
>IS
O90
02
>1983 >2009
OHSAS
18001
(All
Plant)
Molex Confidential & Copyright. For Training Purposes only
新能源市场持续增加 − 政府支持
− 环境需求
− 环保使命唤醒
电子设备网络化移动化 − 每年成倍增长的用户
− 智能手机/平板电脑/车载/移动金融
大数据云存储 − 服务器持续增加
− 引人注目的新技术
− 存储的需求
− 更多的高速产品
新生市场 − 商用车
− 工业自动化
− 特种车辆和设备
Molex products and capabilities support trends
8
Molex Confidential & Copyright. For Training Purposes only
New energy automobile industry chain– Molex target customer in this segment
Customer
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Molex Confidential & Copyright. For Training Purposes only
Key Components Manufacturers
Processor & IC Controllers NXP / TI / Infineon / Linear Tech
Vehicle Control Unit (VCU) TI / Infineon / Freescale / Renesas
Electronic Control Module (ECU) Bosch / UAES
Power Steering Module (IPM/IGBT/MOSFET)
Mitsubishi / Infineon / Fuji
Sensors (Current/Voltage/Hydrogen Probe)
LEM / Siemens / TE
Integrated Systems Bosch / UAES
Connectors TE / Delphi / Molex
Electronic Control Systems
10 10
Molex Confidential & Copyright. For Training Purposes only
Solutions For BMS Active Chip
Solution 1: ADI BMS Solution Advantage:• The cells Ad7280 could monitor and balance 6 chips.
• Safety monitor - enables creation of a fail-safe circuit and safe environment to the user (AD8280). • Battery management unit–controls and manages battery functions to optimize operation (Blackfin ADSP-50x).
Solution 2: Atmel BMS Solution Advantage: • ATA6870each chip could monitor 6 cells and connect 16 chips.
and could keep the balance the active or passive battery by cooperating with outline e electric circuit. • ATA6871, each chip could monitor 4-6 cell and connect 16 chips. • The controller check the voltage and electric current of battery. and manage related MOS and the function of communication
Solution 3: Infineon BMS Solution Advantage: • Infineon’s chip is without , and it is based on MCU.
• It is battery balance solution for energy transfer of transformer • Configured according to the model of Infineon E-Chart, the average balanced current is up to 5A,which is 50 times higher than passive current’s solution . It improve the energy balance.
11
Molex Confidential & Copyright. For Training Purposes only
Solution 4: Intersil BMS Solution Advantage: • ISL78600 each chip could monitor 6-12 cell and have the function
of inspecting voltage temperature, balance battery and SOC. • ISL786001 each chip could inspect 6-12 cell.
Solution 5: Linear BMS Solution Advantage: • Linear the chip for high level battery management and battery charge • The battery management chip has LTC6802-1 and battery monitor • Could measure the voltage of up to 12 series battery (Max: 60V) • Could carry out the system of over 1000V • Each battery’s input has the related switch , used to discharge the over-charged battery
Solution 6: Maxim BMS Solution Advantage: • Max11080: each chip could monitor 1-12 cell, and could connect
with up to 31chips. • Max11068: each chip could monitor 1-12 cell, and could connect with up to 31chips and has function of passive balance.
Solutions For BMS Active Chip
12
Molex Confidential & Copyright. For Training Purposes only
Solution 7: O2 BMS Solution Advantage: • High power BMU family - 3 to 13 cells • Highly integrated battery pack monitor and protection • Voltage, current and temperature monitor • High accuracy Battery Gauge with protection functions • Passive cell balancing Solution 8: TI BMS Solution Advantage: • BQ78PL116 configuring the a multi-stacked battery pack • BQ77PL900Monitoring the multi-cell battery pack voltage temperature • Monitoring the individual cell voltage • Passive cell balancing • Communication to a host device
Solutions For BMS Active Chip
13
Molex Confidential & Copyright. For Training Purposes only
Powertrain Electrification Body Electronics /
Safety Chassis Networking
Modules • Engine Controller
• Transmission Controller
• Throttle Control
• Fuel Rail
• Emissions
• Up Integrated Housings
System Components • Inverters
• Motors
• Generators
• Brake Assist
• Battery Systems
• Controls
• Accessories
• Power Take-off
• Implements
ECM’s • Power Distribution
• Vehicle Operation
• Autonomous Vehicles
• Coordinated Farming
• Steering
• Braking
• Climate Control
• Seating
• Safety
• Anti-Theft
• Diagnostics / Gateway
Lighting • Interior/Exterior
• Convenience
Connected Vehicle • Monitoring/Diagnostics
• GPS/Cellular/Wi-Fi Com
• Network Gateways
• V2V / V2I
Displays • Instrument Cluster
• Driver Info
• Tablets
Media Modules • Passive / Active
Antenna • Single & Hybrid multi-type
Safety/Security • Operator
• Anti-Theft/Lojack
Connectors, Cables & Sensors play across all segments.
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Molex Confidential & Copyright. For Training Purposes only
Engine
Transmission
Drive shafts
Active suspension
Fuel injection
Braking system
Emissions
Sensors are used in all areas.
Powertrain describes the main components that generate power and deliver to road surface, water or air. This includes engine, transmission, drive shaft, differentials and the final drive.
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Molex Confidential & Copyright. For Training Purposes only 17
The chassis is the frame, wheels and machinery of a motor vehicle on which the body is supported.
External Lights
Interior Lighting
Engine and cab controller interface
Wheel sensor
Carriage
Pedals
Driver Airbag
Mirror
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Molex Confidential & Copyright. For Training Purposes only 18
The chassis is the frame, wheels and machinery of a motor vehicle on which the body is supported.
External Lights
Interior Lighting
Engine and cab controller interface
Wheel sensor
Carriage
Pedals
Driver Airbag
Mirror
18
Molex Confidential & Copyright. For Training Purposes only
Headers or Male Receptacles
Sealed & Unsealed Cable Connectors Body Electronic and In Vehicle Networking Cables & Connectivity Modules
Electronic Solutions and Assemblies for Various Applications
From Components => => Electronic Solutions!
Evolving into a Solutions Provider
Molex Confidential & Copyright. For Training Purposes only
Customer Consumer Ports
Smart Chargers
Wireless Power
Lighting
20
PCBA Automotive Applications
Molex Confidential & Copyright. For Training Purposes only
Molded Plastic Housing
Stamped & Plated Pins
• (Hi-pot, O/S, TP, Marking)
Standard Inspection Processes
• (bushing, Seal, Encapsulant, Coil Winding, Ferrite …)
Other Components (Optional)
• (dispensing Sealant, laser-marking, Screw mounting, …)
Other Special Processing (Optional)
Sensors Capabilities Overview
Molex Confidential & Copyright. For Training Purposes only
Side Impact
Park Assist
Roll Over
Remote Satellite
Tire Pressure monitoring System
Molex Confidential & Copyright. For Training Purposes only
Product Examples
Applications
– Control Module Housing
– Device Housing
– ABS Housing
– Brush Holder
Technologies
– Overmolded, Stitched, Assembled
– Bushings
– Seals
– Integrated Mechtronics; Capacitor, Coil, etc.
– Encapsulant, Adhesive, etc.g
23
Molex Confidential & Copyright. For Training Purposes only
Design Overview (GM CPKG4)
24
MX123 Shrouds (2 bay & 3 bay options) 0.64 – Silver Plated
2.8 – Tin Plated
Stamped Aluminum Case
Crimped Cover Attachment
Pin Alignment Plates
Fully Sealed (shroud, pins, and cover)
Molex Confidential & Copyright. For Training Purposes only 25
Networking describes the infotainment, telematics and communication within the vehicle as well as communication with the outside world.
Navigation system
USB charger
Media Module
Antenna
FAKRA Rf
HSAutoLink II
GPS Transponder
Rf connector
CAN Bus
25
Molex Confidential & Copyright. For Training Purposes only
– Custom products
Molex leverages its combined Light-Emitting Diode (LED) and Printed Circuit Assembly design and manufacturing expertise to provide dependable and efficient custom-lighting solutions seamlessly for computing devices across all industries
Molex LED PCBA Lighting products
Applications within the Commercial Vehicle
26
Molex Confidential & Copyright. For Training Purposes only 27
Transmission control unit
RF connector for In- and outside communication
O2 sensor for the Exhaust
Electronic Suspension Controller unit
CMC
Fuel injectors
MX150
Powertrain Control Module
Ignition control unit
MX123
Pressure sensor
RF Fakra
27
Molex Confidential & Copyright. For Training Purposes only 55
12 Way 4x – 2.8 8x – 1.2
25 Way 4x – 2.8 21x – 0.5
27/28/29 Way Up to 8x – 1.2 Up to 21x – 0.5 Fits package for GM Infotainment
and BCM/ELM programs
32 Way 4x – 1.2 28x – 0.5
Molex Incorporated Confidential
Molex Confidential & Copyright. For Training Purposes only 56
30.6
19.0 27.4
30.6
20.2 27.4
32 Way
28/27 Way
Cavity Depopulation Locations
Molex Incorporated Confidential
Molex Confidential & Copyright. For Training Purposes only 57
32.8
20.2 27.4
32.8
20.2 27.4
12 Way
25 Way
Molex Incorporated Confidential
Molex Confidential & Copyright. For Training Purposes only
NanoMQS Terminal cavity is developed around the released TE Cavity Specification
1.2mm Terminal cavity is developed around the released AK Cavity Specification
MCP2.8 Terminal cavity is developed around the released TE Cavity Specification
CPA and Connector Latch designs are re-used from Molex developed Unsealed Mini50 project.
Pre-Staged Independent Secondary Terminal Lock (ISL) developed around the Sealed Mini50 project.
Component design has been developed around manufacturing strategies for improved tool life.
58
TE NanoMQS TE MCP2.8 Delphi OCS / JST MSA 1.2
Molex Incorporated Confidential
Molex Confidential & Copyright. For Training Purposes only 90
Antenna Size:106.6mm*13mm
Type : Balance
Cable Length:50/100/150/200/250/300mm
Frequency Band : GSM 850/900/1800/1900/W2100/LTE B7
Application : Cellular
Molex Confidential & Copyright. For Training Purposes only
Antenna View
Main
► Test Frequency
AM : 535 ~ 1605 KHz / FM : 87.5 ~ 108 MHz
Main & MIMO : 698 ~ 960 MHz / 1710 ~ 2170 MHz / 2300 ~
2690 MHz
WIFI : 2400 ~ 2485 MHz / 5150 ~ 5825 MHz
WIFI MIMO
AM/FM AM/FM
AM/FM
Success Solution with Molex Products
44
Molex Confidential & Copyright. For Training Purposes only
Antenna View
Main
► Test Frequency
AM : 535 ~ 1605 KHz / FM : 87.5 ~ 108 MHz
Main & MIMO : 698 ~ 960 MHz / 1710 ~ 2170 MHz / 2300 ~
2690 MHz
WIFI : 2400 ~ 2485 MHz / 5150 ~ 5825 MHz
WIFI MIMO
AM/FM AM/FM
AM/FM
Success Solution with Molex Products
44
Molex Confidential & Copyright. For Training Purposes only
Antenna Type: Flex + Cable
Antenna Size and Frequency Bands:
– Main:70mm*9mm; 824-960MHz&1710-2690MHz
– MIMO:40mm*9mm; 1710-2690MHz
– WIFI:40mm*9mm; 2.4GHz/5GHz
93
Main Antenna-200mm
MIMO Antenna-200mm
WIFI Antenna-200mm
Frequency Band 824MHz-960MHz 1710MHz-2170MHz
Main antenna efficiency(%) 42.63 48.63
Frequency Band 1.71GHz-2.69GHz
MIMO antenna average efficiency(%) 60.09
Frequency Band 2.4GHz-2.5GHz 5.15GHz-5.85GHz
WIFI antenna efficiency(%) 46.5 64.6
Molex Confidential & Copyright. For Training Purposes only
Antenna Type: Flex + Cable
Antenna Size and Frequency Bands:
– Main:80mm*9.5mm*6mm;
824-960MHz&1710-2690MHz
– MIMO:40mm*16.8*10mm; 1710-2690MHz
– WIFI:25mm*10*10mm; 2.4GHz/5GHz
94
Frequency Band 824MHz-960MHz 1710MHz-2170MHz
Main antenna efficiency(%) 33.2 41.2
Frequency Band 1.71GHz-2.69GHz
MIMO antenna average efficiency(%) 40.2
Frequency Band 2.4GHz-2.5GHz 5.15GHz-5.85GHz
WIFI antenna efficiency(%) 55.6 45.2
MIMO
WIFI
Main
Cable
Molex Confidential & Copyright. For Training Purposes only
Antenna Size:180mm*18.5mm
Cable Length:300mm
Application:
– GSM850/900/1800/1900/W2100/LTE B1/2/3/4/5/7/8/38/39/40/41
– WIFI 2.4GHz/5GHz
95
Molex Confidential & Copyright. For Training Purposes only
Antenna Type: Flex
Antenna Frequency Bands:
– Main&MIMO:824-960MHz&1710-2170MHz&2500-2700MHz
– GPS:1575MHz
– BT/WIFI:2400-2500MHz
96
Frequency Band 824MHz-960MHz 1710MHz-2170MHz 2500MHz-2700MHz
MIMO antenna efficiency(%) 32.4 24.3 34.9
Frequency Band 1575MHz
GPS antenna efficiency(%) 51.3
Frequency Band 824MHz-960MHz 1710MHz-2170MHz 2500MHz-2700MHz
Main antenna efficiency(%) 47.5 51.5 41.7
Frequency Band 2400MHz-2500MHz
BT/WIFI antenna efficiency(%) 65.7
Molex Confidential & Copyright. For Training Purposes only 97
MX123,is good product for the application of AG’s ECU and TCU, Have provided samples to YTO for testing before;
Brad,M8,M12,M23, for the application of Rail and train ;
Switch for Train and BUS;
HS Autolink, for infotainment system in Truck and BUS;
RF, for trail and Truck. More and more need antenna for the wifi in Train.
CMC and MX150 for power train as well as the cable harness.
97
Molex Confidential & Copyright. For Training Purposes only 98 98
Molex Confidential & Copyright. For Training Purposes only
8ckt mini50 B type
12ckt mini50 B type
12ckt mini50 A type
8ckt mini50 A type
12ckt mini50 C type
20ckt mini50 A type
99
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Molex Confidential & Copyright. For Training Purposes only 102
www.molex.com
All trademarks herein are the property of their respective owners. Reference to any non-Molex trademarks is not intended to claim any endorsement or association between Molex and the respective trademark owners, and should not be construed.