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ORGANIZARTIONAL STUDY REPORT CUMI (KAKKANADU)
Naveen MBASMBSMGU
Founder
Diverse businesses
► Fertilizers & Pesticides, Engineering, Financial Services, Abrasives, Sugar, Farm Inputs, Textiles, Construction, Plantations and more…….
Worldwide Presence
► 28 companies under its umbrella, of which seven are listed and actively traded in NSE & BSE
► Over 40 Manufacturing facilities
► Over 32,000 Employees
Family Tree
A Vellayan S Iyengar V Ravichandran
N Srinivasan D SatwalekarV ThyagarajanM.Murugappan
S Ganesh
BOARD OF DIRECTORS
Carborundum Universal,
USA
Universal Grinding
Wheel ,UK
Date of Incorporation: April 21, 1954
∞ Business activity - manufacture of Coated Abrasives, Bonded Abrasive, Super- Refractories, Electro-Minerals, Industrial Ceramics, and Ceramic Fibers
∞ Exports its products to 43 countries
∞ Over 20000 varieties of Products
∞ 25 manufacturing locations across India, South Africa, Russia, Australia & China
∞ All the manufacturing facilities of Carborundum Universal are ISO 9001:2000 and ISO 14001 Certified
Mr. M M Murugappan
Mr Subodh Kumar Bhargava
Mr T L Palani Kumar
Mr Sridhar Ganesh
Mr Shobhan Thakore
Mr M Lakshminarayan
Mr Sanjay Jayavarthanavelu
Mr. K Srinivasan
BOD
HISTORY1954• Incorporated as a joint venture between Carbarundum Company, USA/Universal
Grinding Wheel Company,UK and the Murugappa Group of India.
1962• Bauxite Mining at Bhatia, Gujarat.
1964• Bauxite Calcination plant at Okha, Gujarat.• Brown Fused Aluminium Oxide Grains plant at Edappilli, kerala. 1984• Silicon Carbide plant at koratty, Kerala.
1988• Silicon Carbide Micro Grit plant at koratty, Kerala.
1994• Second unit at Edappilly for White/Brown fused Aluminium oxide Grains
plant.
1995• 12 MW Hydel Power Project at Maniyar, kerala.
2004• Modern Silicon Carbide Micro Grit plant at koratty, Kerala.
2007• Established of product Availability point, Venlo, Netherlands.• CUMI has entered into a binding MOU for the purchase of 84.14% of the ordinary
shares of Volzhsky Abrasives Works.
2008• Expansion capacity of Silicon Carbide plant at koratty, Kerala.• Acquired 51% equity stake in Foskar Zirconia Ltd, Phalaborwa, South Africa.
International Subsidiaries
CUMI America
CUMI Australia
CUMI Canada
CUMI Middle East
Foskor Zirconia, South Africa
CUMI China
Volzhsky Abrasives Works, Russia
Thailand
US
KERALA
Keral
a
Koratty
Edappily
Manyar
Kakkanadu
Abrasives
Industrila Ceeramics
super Refractori
es
Electro Minerals Divisoin
Koratty
Silicon Carbide
Edappaly
Cumi blue
Mullite
P1
Brown fused
alumina
P2
White fused
alumina
Manyar
Hydel Power
Kakkanadu
Silicon Carbide
F500
F600
F800
F1000
F1200
CUMI(Kakkanadu)
SILICON CARBIDE(KAKKANADU PLANT)
• Silicon carbide is a man made mineral of extreme hardness and sharpness.It is made by mixing silica and carbon.
F600(25.8+/-1.0 µ)
F500(30.2+/-1.5 µ)
F800(21.8+/-1.0 µ)
F1000(18.3+/-1.0 µ)
F1200(25.8+/-1.0 µ)
APPLICATIONS
Silicon Carbid
e
Bonded Abrasives
Coated Abrasives
Refractories
Mettalurgical
Blasting
Rice Polishing
High Abrasion Resistance Coating
Brake Lining
Lapping
Wire Sawing
•Coated Abrasves•Bonded Abrasves
•BLasting•Metallurgical
•Rice polishing
•Refractories
•High Abrassion Resistance Coating•Lapping
•Brake Lining•Wire Sawing
Producton ProcessRaw Material (QA
Testing)
Size Reduction (QA Testing)
Classification (QA Testing)
Controll Screening (QA Testing)
Bagging (QA Testing)
Warehousing (QA Testing)
Despatch
ORGANOGRAMDGM
Manufacturing (Manager)
Excutive
Supervisors
Team Members
Human Resources
(Dy. Manager)
Jr.Officer
(Dy. Manager)
Jr.Officers
Marketing(AGM)
Manager(North East)
Supervisors
Manager(south)
Supervisors
Manager(East)
Supervisors
Manager(Customer Service)
Exectives
Jr Officer
Accounts
AGM
Dy Manager
Executives
Junior Officer
Executives
Junior Officer
Projects
(Dy. Manager)
Executive/GETs
Team Members
Engineering Services
(Dy. Manager)
Executive
Team Members
Quality Assurance
(GM)
Quality Head
Trainess
Commercial
(AGM)
Manager
Supervisor
Financial DetailsSALES 2012(cr) 2011(cr)
MAY 3 1969 1592
PROFIT 2012(Cr) 2011(cr)
NOV 8 6506 41.1
STRENGTHS• Raw materials• Flat organized structure• International tie ups • Automated Process• Process Line Flexibility• Educated and skilled force• Integrated process• Organizational climate• Power resource • co – operating environment
WEAKNESS
• Financial policies• Low customers • No advertisement• Production depends up on
European markets
OPPORTUNITIES
• Tapping overseas market• New markets
THREATS
• Expensive equipments• Fluctuation in demand• Power Tariff hike• Emploee Attrition
SWOT
Technological Specifications
•SCADASCADA (supervisory control and data acquisition) generally refers to industrial control systems (ICS): computer systems that monitor and control industrial, infrastructure, or facility-based processes
•PLCA programmable logic controller (PLC) or programmable controller is a digital computer used for automation of electromechanical processes, such as control of machinery on factory assembly lines, amusement rides, or light fixtures
CUMI follows TQM throug 5s
Recent Aquistions
•June 20,2012cumi to buy RHI South African subsidiary
•June 14CUMI tie-up with UK firms.
CUMI VISION 2020
To be amongst the largest and most admired Abrasives/Technical Ceramic in
the World
CUMI MISSION 2020
To steadily improve EMD’s profitability and grow aggressively in new products
AWARDS(CUMI KAKKANADU)
•CII HR Excellence Awards for Strong Commitment to HR, 2009
•KMA Manager of the Year Awards, 2011 •Young Managers Awards of KMA in 2012•KMA Management Excellence Awards for
its Commitment towards CSR, 2012
CSR
Solid Waste Management
Child Sponsorship
CLIENTS
•Bosch•Sac processing•Chousan Abrasives•Ibiben
Competitiors
•Saint Gobain•Grindwell Norton•Snam Abbrasives
World Scenario CUMI is the second largest producers in the
world
Indian ScenarioCUMI is the largest producers in india.
Environment week celebrations JUNE 4 to11(2011)
THE GREENAGERS FEST(MAY 25,2011)
ACTIVITIES TILL
• 100 bio gas plants and 16 vermin pots completed as on 31 Dec 2011..
• 50 children studying in classes from 3rd to 7th were selected for sponsorship.
Conclusion
is an organization , which practices total employee involvement and encourages total quality for both products and people. Management is very transparent in its activities .