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    OVOVOVOV----215WIN215WIN215WIN215WINOvation 3.1OCR_400)

    (Aug.2008)

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    Upon successful completion of this course the student will be able to:

    Identify the major components of an Ovation system

    Define the Ovation Drop Types Define and Demonstrate Ovation Controller Functions and Capabilities

    Describe and Outline the Ovation Fast Ethernet Network

    Describe and Demonstrate Ovation Point, Control and Graphics Creation

    Describe and Interrogate Ovation Point Types, I/O Modules and Control Algorithms

    Demonstrate Basic Operator Functions

    Demonstrate Data Retrieval

    Describe and Manage Ovation Security

    Implement Ovation System Backup

    Demonstrate the ability to effectively use Ovation documentation

    Course Objectives

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    Module 1: Ovation System Overview

    Module 2: Discuss the Hierarchy and Right Click Functions

    within the Ovation Developer StudioModule 3: Start with the Ovation Data Acquisition

    Module 4: Demonstrate Basic Operator Functions

    Module 5: Build & Maintain Ovation Control

    Module 6: Understand Typical Ovation Algorithms

    Module 7: Ovation Graphic Builder

    Module 8: Ovation Data Retrieval

    Module 9: Manage Ovation Security

    Module 10: Backup Ovation System

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    Module 1: Ovation System Overview

    Examine the typical Ovation DCS

    Understand the roles of different MMIs

    Describe the function of Ovation controller drops

    Describe the function of Ovation network

    Address the Ovation I/O modules

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    Redundant Controller Pair

    -Each with equal capabilityfor control or backup-Scan inputs-Limit check points-Execute control-Send new control values tooutput devices-Multicast points onto theOvation highway

    Controller1/51

    OVATION NETWORKHigh Speed Ethernet100(Mbps) Megabits / sec.Up to200,000 pointsUp to 254 Drops

    Database Software

    ServerDB/SS/EWS

    OPH

    Historian

    Operator

    WorkstationOWS

    Ethernet SwitchEthernet Backup Switch

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    Ovation Operator Workstation (OWS)

    The Operator Workstation is the drop that allows us to communicate with plant processesvia the Ovation network and to monitor normal and abnormal plant conditions. The Ovation

    Applications links are accessed from:

    Ovation Applications folder on the workstation desktop Start menu Icons on the task bar (if configured)

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    OWS Monitoring

    Alarm Management Process Graphics Point Information Point Review

    Historical Review Trends Viewer Error Log

    Interface to Control

    Software driven Manual/Auto Stations Control tuning

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    Ovation Engineering Workstation (EWS)

    The Engineering Workstation is the drop that allows the engineers or a technician tomake necessary software changes to the Ovation system. This drop contains theOvation Developer Studio software.

    The Ovation Developer Studio allows users to:

    Configure Ovation dropsAdd or Manage dropsModify alarm configurationsCreate and modify Global Trends (Trend Groups)

    Build or change softwarePointsControl SheetsGraphics

    Pass software changes to all drops in the system

    LoadDownloadReconcile

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    Ovation Developer Studio

    Each engineering workstation is also a fully functioning operator workstation.

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    Database Software Server (DB/SS/EWS)

    The Database Software Server is the drop that contains the master Oracle database.

    Master Database - Contains the majority of Ovation System Data. It is used for

    creating, modifying and verifying control strategies and process points. It matches

    Ovation system points up with the System IDs (SIDs).

    All system graphics and AutoCAD drawing files are stored on the DB/SS.

    It also manages the network licenses for the maximum allowable system drops,Developer Studios, Graphics Builders, and Control Builders.

    The database server is typically DROP200 and there is only one database server per

    Ovation system. It can perform all the functions of an Engineering Workstation and anOperator Workstation.

    This drop is routinely backed up and the error log is checked on a regular basis.

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    Domain Controller

    With Ovation 2.4 and later releases the Ovation DCS introduces the Domain Controller.

    This machine manages security within the domain. A domain is a logical collection of

    computers and users on a network that share a common security database. The Domain

    Controller can either be a stand alone machine or it can be the Database/Software server.

    Functions of the Domain Controller:

    Manage Ovation users

    Manage password for users

    Enforce policies and security for all drops on domain

    Prevent unauthorized logins

    The domain controller can control security for a single or multiple separate Ovation

    systems. This is true whether or not the multiple systems are set up as a multi-networksystem. The Windows Server 2003 operating system runs the Domain controller whether it

    is stand alone or tied in with the Database/Software Server.

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    Ovation Process Historian (OPH)

    The OPH collects and stores historical data for

    Process point values

    Alarm history data

    Operator events

    Sequence of events (SOE) data

    System messages

    Typically, the OPH is a drop on the Ovation network. Data such as point values, alarm

    information, and sequence of events are sent from workstations defined as OPH scanners.These scanner machines collect a predefined set of data and send it to the OPH for

    storage. Scanner drops have a binoculars icon in the lower right hand corner of the

    screen.

    The OPH allows operators to perform historical data retrieval for applications like historical

    trends or point reviews.

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    Functions of the OPH

    Organize real-time process data

    Perform the calculation of summary values

    Support on-line storage and off line archival

    Successfully respond to any retrieval requests.

    Typically, the OPH is packaged with the Crystal Reports software package. This software

    provides custom viewing, sorting, and filtering of data that can be output to printers or files

    in a variety of formats such as Microsoft Word, Excel, HTML, .csv,and text. These

    reports can be executed on demand or at a scheduled time.

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    Ovation Controller Major Functions

    Provides alarming and command word processing for originated points Originates and receives process points Adds, deletes, and modifies points off-line Reads I/O modules and converts data to process points

    Reads process points and writes data to I/O modules Executes control algorithms Adds, deletes, and modifies control off-line Runs Self-Test Diagnostics Broadcasts point data to the Ovation DCS

    The controller both originates and receives process points. Points can either be hardware(wired to the module) or software points (values on a control sheet). Other Ovation dropsobtain point values from the controller.

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    Ovation Controller Features

    The Controller in the plant is typically one or more cabinets containing input and output

    modules connected to the field devices by wires. These modules monitor each device for

    changes in the device's condition. When detecting a change (input), the Controller reads

    the change and tells the device (output) to perform an appropriate action as determined bythe controller. This action has been programmed into the Controller by control sheets

    (signal diagrams) that are created in the Ovation Control Builder. The Control Builder

    sheets consist of algorithms arranged in a logical pattern that define in detail what action to

    take when certain events occur in a device.

    Up to 32,000 points per controller (4000 direct-wired I/O points)

    Scalable flash memory to store operating system, logic, and points

    Pentium processor

    Automatic failover to Backup Controller

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    Ovation OCR400 Controller

    The OCR 400 controller is the newly packaged Ovation controller for use with Ovation 3.0

    systems and newer. The picture below shows the primary and backup controller with two

    I/O modules on each branch. The interfaces to the controller are located on the top of the

    controller as shown below.

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    Processor Module Interface Ports

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    Processor Module Indicator LEDS

    P power indicator, green N1N4

    each Ethernet port has two indicatorLEDs

    first LED: green and flash,

    the module is linked with thenetwork on that port. second LED: yellow and flash,

    the module is receiving or

    transmitting data on that port.

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    I/O Interface Module Interface Ports

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    I/O Interface Module Indicator LEDS

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    The Ovation Distributed Control System provides modulating control, sequential control,

    and data acquisition for a variety of system applications. This system consists of a

    configurable mix of functional Input/Output (I/O) modules that communicate on the I/O bus

    to the Ovation Controller.

    I/O modules provide an interface between the Ovation Controller and the processes in the

    plant. Ovation I/O modules are plug-in components with built-in fault tolerance and

    diagnostics. They are able to operate on a wide range of signals and perform a multitude of

    functions.

    The standard modular components are hot swappable and typically consist of the

    following:

    Base Unit (containing the field terminations)

    Electronics module (Emod) -- two slots per Base Unit

    Personality module (Pmod) -- two slots per Base UnitThe relay output modular components consist of the following:

    Electronics module

    Base Unit (containing the field terminations)

    Ovation I/O Modules

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    8 Channel Analog Input

    8 Channel HART Analog Input

    8 Channel TC Input 8 Channel RTD Input

    4 Channel Analog Output

    16 Channel Digital Input

    16 Channel Contact Input

    16 Channel Digital Output

    2 Channel Pulse Accumulator/Counter

    16 Channel Sequence of Events

    I/O Modules

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    I/O Card Indicators

    Standardized Status Indicating Scheme Redindicates abnormal condition

    Green indicates normal condition or status

    Power (Green)

    Communication (Green)

    External Error (Red)

    Internal Error (Red)

    Channel Status Indicators

    Digitals - Green = ON

    Analog - Red = Channel Error

    P

    E

    I

    1

    2

    C

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    Addressing The Ovation I/O Modules

    Addressing Format: D.N.B.S D = Device number assigned to the PCI card

    1. Local Ovation

    2. Local Ovation3. Local Q-Line

    4. Can be one of the following:

    None

    Remote Ovation

    Remote Q-LineLocal Q-Line

    5-9 Third Party devices

    N = Node (only used in Remote I/O; 1 through 8).

    B = Branch (1 through 8). S = Slot where module is located (1 through 8 for Ovation I/O)

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    A = Address 1.1.4Device 1 Branch 1 Slot 4B = Address 1.4.2 Device 1 Branch 4 Slot 2

    C = Address 1.5.3 Device 1 Branch 5 Slot 3

    D = Address What is the I/O Address? Why?

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    Controller Cabinet Module Address

    Example(1)

    Module A address= 1.1.2Module B address= 1.2.4Module C address

    = 1.3.6

    Controller Cabinet

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    Controller Cabinet Module Address

    Example(2)

    Module D address= 1.5.6Module E address

    = 1.6.1Module F address= 1.8.8

    Extended I/O Cabinet

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    Controller Cabinet Module Address

    Example(3)Remote Node Cabinet

    Module G address= 4.1.1.3Module H address

    = 4.1.3.5

    Note: Assume the Node is inMAU position 1

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    Installing Ovation I/O modules

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    Guidelines for Replacing, Adding, or

    Combining Ovation Modules

    Make sure that the replacement module is the exact replacement for the

    I/O module, both the Electronic module and the Personality module.

    Modules are placed from top to bottom on the left side of a cabinet and

    from bottom to top on the right side of a cabinet.

    If Relay Output modules are mixed with Standard I/O modules on the

    same branch, the Standard I/O module base must ALWAYS start in an

    odd-numbered module position on the branch .

    Ensure proper Auxiliary voltage is available for all modules contained

    within the configuration.

    Every I/O branch must be terminated using one of the following:

    Left terminator

    Right terminator

    MAU base module (right or left side)

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    Ovation NetworkThe Ovation network is the 100 Mbps data highway used to allow all the drops and devices

    to communicate.

    The Ovation highway uses Cisco switches and routers as shown below:

    Switches Used to connect drops, other switches, printers, PLCs, and routers

    24 ports each designated for certain devices

    Many different configurations - Root Switch, Backup root, IP Traffic, Fan-out, etc

    Connects devices with CAT5e Ethernet cables or Fiber Ovation ports forced to 100 Mbps/Full Duplex

    Diagnostics viewable on switch LEDs

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    Below is an example of a single tier network:

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    Below is an example of two tier network:

    The Ovation network is designed so that there are multiple paths for data. Each root and

    fan-out switch has a redundant partner so that if any one switch fails network communication

    can continue.

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    Module 2: Discuss the Hierarchy and Right Click Functions

    within the Ovation Developer Studio

    Access the Ovation Developer Studio

    Understand Ovation Record Types

    Use the right click menu in the Developer Studio to Load

    controllers

    Understand recommendations when loading controllers

    Understand data movement in an Ovation system

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    The Ovation System Database manages all items in the

    system

    Input, output and calculated points

    Control modules Process graphics

    System configuration

    The Developer Studio was designed in a tree (or system

    hierarchy) structure including following folders

    Systems Folder

    Networks Folder Unit folder

    Drops folder

    Points Folder

    Ovation Developer Studio

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    Resizing Ovation Developer Studio Windows

    window RESIZElocations

    Hint: Watch for thecursor to change tobars

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    Enables you to establish multiple user security groups.

    View Ancillary Label attributes

    Configure System defaults. (alarms, trends, diagram colors, etc.)

    View, create, delete, modify symbols used in diagrams.

    View, create, delete, modify graphics and macros.

    Opens Ovation License Manager, License user

    details

    ConfigureNetwork defaults

    View, create, delete, modify graphics and macros

    Configure Unit specific defaults

    View, create, modify graphics and

    macros

    Configure Contollerdevices, controllernetworking, etc.View existing point detail in Oracle, Add, delete,modify points.

    Define I/O module types, physical locationView existing Control logic. Add, delete, modify

    control sheets.

    Developer Folders

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    Ovation Record TypesRecord Type Abbr. Monitor status of: Example Name break down

    Drop record DU Ovation MMIs & Controllers DROP200, DROP1

    Node record RN Power supplies / remote nodes D002P1 Drop2Device1

    D001P2N4 Drop1Device2Node 4

    Module rec. RM Configured I/O modules D001P1B4L3Drop1PCI1Branch4Slot3

    Digital LD Digital points, two possible values (1 or 0), software and hard wired.

    Analog LA Points with a range of values. (0-100%, 0-3000 PSIG, etc.)

    Packed LP 16 digital bits that are treated as a single point or word.

    Long control LC Long Control or Algorithm points are created while building andmodifying control sheets using Ovation Control Builder. See Control Builder Users

    Guide for more information on algorithm point names.

    Note: There are no standard Emerson Process Control Power & Water Solutions point

    names for these record types and therefore, no examples are given.

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    6C-------3 / 53

    7B-------2 / 52

    8A-------1 / 51

    ALARM PRIORITYCHARACTERISTICSCONTROLLER PAIR

    Make these common changes and use these guidelines for building

    and modifying ALLpoints in class.

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    Drop Load Recommendations

    Read all bullets prior to loading controllers.

    Use the Developer Studio to perform a consistency check on thecontroller pair prior to actually loading the controllers. Fix all itemsthat are listed that may cause problems during/after the Load.

    Use the Developer Studio to perform a Reconcile on the controllerprior to actually loading the controllers. ONLY RECONCILE THECHANGES YOU KNOW ARE VALID. IF YOU ARE NOT SUREASK OTHERS.

    Load the controller in control first. DO NOT ASSUME! Use yoursystem status graphic to verify which controller is in control and backup.

    Only load the backup controller after you verify proper operation ofthe points and controls.

    Drop Load after making a relatively small number of changes DontStockpile.

    Make sure you have the authority and permission to Drop Load whenthe unit is in operation.

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    RedundantController

    Pair

    P

    rimary

    (Control)

    Flash

    Disk

    RAM

    Backup

    (Backup)

    Flash

    Disk

    RAM

    OperatorWorkStation(s)

    OvationLiveDatadisk

    Runtimegraphics

    andsig

    naldiagrams

    Trends

    PointInformation

    PointReview

    manyothers

    DatabaseSo

    ftwareServer

    OvationDat

    abasedisk

    Ovationpoints

    Ovationcontroldata

    OvationCo

    nfigdisk

    Ovationsystem

    configu

    ration

    Graphics

    Controlsheets(AutoCAD)

    muchmore

    OvationLiveDatadisk

    Runtimegraphics

    andsig

    naldiagrams

    Trends

    PointInformation

    PointReview

    manyothers

    DOWNLOAD

    ON-LINE

    CHANGES

    PROPAGATIO

    N

    DEVELOPER

    STUDIO

    RECONCILE

    LOAD

    CONTROL

    BUILDER

    RECONCILE

    MULTICAST

    POINTDATA

    Ovation Data Movement Diagram :

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    Ovation Developer Studio Right Click Menu

    Reference the Developer Studio User Guide for Ovation for more information on right click functions.

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    Module 3: Start with Ovation Data Acquisition

    Configure additional Ovation I/O modules

    Utilize the Ovation Developer Studio to create and modify

    analog points

    Utilize the Ovation Developer Studio to create and modify

    digital points

    Utilize the Ovation Developer Studio to create and modify

    packed points

    Replace fault Ovation I/O modules

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    Configure additional Ovation I/O modules

    1. Insert a New I/O Module using the Ovation Developer

    Studio

    2. Create a new module point in the Ovation Developer

    Studio

    3. Build a point using the Ovation Developer Studio

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    1. Inserting a New I/O Module using the Ovation Developer Studio

    (General / Nonspecific)

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    a) In the Ovation Developer Studio, drill down through the System Network Unit Drops DropX/Drop5X to the I/O Devicesfolder.

    b) Expand the I/O Devices Device? Branch? Slot? to see theOvation Module folder (The ? is dependent upon where the I/O

    module is or will be installed). The folder should be read Empty.

    c) Right click on the Ovation Module folder and select Insert New

    Use the pull down arrow to select the correct module type from the

    list. (Use caution because many modules are similar.) Select

    Finish.

    d) Tabs: Config Tab: Module Record Point Name will populate when

    we build a module record; Module Tab: configure as needed. The

    Module tab is different for each module type. Analog and Digitaltab fields are grayed out. You cannot modify the grayed out fields.

    e) Click OK to save the I/O module configuration.

    D fi d C fi A l I M d l

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    Define and Configure Analog Input Module

    4~20mA Analog Input

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    4~20mA Analog Input

    D fi d C fi A l I M d l

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    Define and Configure Analog Input Module

    TC Module

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    TC Module

    D fi d C fi A l I t M d l

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    Define and Configure Analog Input Module

    RTD Module

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    RTD Module

    Define and Configure Analog Output Module

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    Define and Configure Analog Output Module

    4~20mA Analog Output

    4 20 A A l O t t

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    4~20mA Analog Output

    Define and Configure Digital Input Module

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    Define and Configure Digital Input Module

    Compact Contact Digital Input

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    Define and Configure Digital Output Module

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    Define and Configure Digital Output Module

    DOC or DOX Module

    DOC or DOX Module

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    DOC or DOX Module

    Define and Configure Digital Input Module

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    Define and Configure Digital Input Module

    SOE Module

    2 Inserting a New Module Point (General / Nonspecific)

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    2. Inserting a New Module Point (General / Nonspecific)

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    a) In the Ovation Developer Studio, drill down through the System Network Unit Drops DropX/Drop5X to the Points folder.

    b) Expand the Points folder to see the Module Points folder. Right

    click on the Module Points folder and select Insert New

    c) Give the point a valid Ovation point name and frequency. Click

    Finish. Reference the Ovation Developer Studio User Guide for

    point name rules.

    (A common naming convention for module points is D001P1B1L5

    where D001 is the left controller-Drop1, P1 is PCI Device 1, B1 is

    branch 1, and L5 is location 5.)

    d) Modify the point as necessary. Fields commonly changed are the

    description, security, I/O module, and bit information on the display

    tab.

    e) Click OK to save the point.

    3. 1 Insert new Analog points

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    g p

    Inserting New Tank level point (Analog Input)

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    (1) Point nameLI1-XXXXXX- your drop numberPoint

    DescriptionTank level XXX input signal

    CharacteristicsL-------

    Security

    at least select one security group

    Hardware

    IO typeOvationIO module (select IO module according to I/O address )

    IO channel1IO task index2

    Alarm

    Prioritiesset alarm priorities

    se t g New a eve po t ( a og put)

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    InstrumentationLow sensor0.0038High sensor0.0205Low operating range0High operating range100Field transmitter low value4

    Field transmitter high value20Conversion typeLinearConversion coefficient 1-2

    Limits

    Low alarm limit 110 Low alarm deadband1High alarm limit 190 High alarm deadband2

    Display

    Engineering unitsINCH

    Summary Diagram

    50XXMinimum Scale0

    Maximum Scale100

    Digits Displayed2

    These four fields are used to perform conversioncoefficient Calc

    (2) Valve position output signalAnalog Output

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    (2) Valve position output signalAnalog Output

    Point name LV1-XXXXXX- your drop numberDescriptionvalve-XXX position output signal

    CharacteristicsL-------

    Security

    at least select one security group

    Hardware

    IO typeOvationIO moduleIO channel1IO task index2

    Alarm

    Prioritiesset alarm priorities

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    Instrumentation

    Bottom output scale0

    Top output scale100

    Limits

    Low alarm limit 110 Low alarm deadband1

    High alarm limit 190 High alarm deadband2

    Display

    Engineering units%

    Summary Diagram50XX

    Minimum Scale0

    Maximum Scale100

    Digits Displayed2

    (3) Build TC pointTC1-XXXXXX- your drop number

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    1Build Cold Junction Compensation Point for each TC module: (Ninth Channel point)

    CJC1-XXX XXX- your drop number

    Hardware

    IO typeOvationIO module

    IO channel9IO task index(according to TC points task index on this module)

    InstrumentationLow sensor-10High sensor100

    Field Transmitter TypeblankTransmitter Temperature UnitsCConversion typeX=Y

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    2) Build TC temperature pointTC1-XXXXXX- your drop number

    Point

    DescriptionTC xxx temperature point

    Characteristics

    T-------Security

    at least select one security group

    Hardware

    IO typeOvation

    IO moduleIO channel1(1~8)IO task index2

    Alarm

    Prioritiesset alarm priorities

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    Instrumentation

    Low sensor-0.0205High sensor0.0205Low operating range0High operating range500Field Transmitter TypeTE

    Transmitter Temperature UnitsCConversion type5th orderConversion coefficient 1-6(REF-1150)CJ compensation name CJC1-XXXCJC temperature unitsCCJC conversion coefficient 1-2(REF-1150)

    Limits

    Low alarm limit 1100 Low alarm deadband3

    High alarm limit 1400 High alarm deadband5

    Display

    Engineering unitsC

    Summary Diagram50XX

    Minimum Scale0 Maximum Scale500

    Digits Displayed2

    (4) Build RTD pointRTD1-XXXXXX-your drop number

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    PointDescriptionRTDXXX

    CharacteristicsT-------

    Security

    at least select one security group

    Hardware

    IO typeOvationIO moduleIO channel1IO task index2

    InstrumentationLow sensor118High sensor172Low operating range120High operating range170

    Field Transmitter TypeRNTransmitter Temperature UnitsCConversion type5th orderConversion coefficient 1-6Use Ovation Sensor Calibrate. to Cal.

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    120 OHM - Nickel RTDManufacturer: Minco Products (No. S4-60)

    Alpha = .0081

    Deg. F Deg. C Ohms32.0

    57.0

    81.0

    104.0

    127.0158.0

    0.0

    13.89

    27.22

    40.00

    52.7870.0

    120.0

    130.01

    139.95

    149.79

    159.99170.17

    Temperature Range Information

    Minco S4 - 60Nickel 120 OHMS AT 0 Deg. C

    redwhite

    white

    Westinghouse Part No. 774A759H01

    red

    white

    white

    RN = Nickel RDT

    RC = Copper RDT

    RP = Platinum RDT

    1 O S C lib t St t All P O ti

    Cal. Conversion Coefficient on-line using Sensor Calibrate

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    1. Open Sensor Calibrate. Start All Programs Ovation

    Ovation Utilities Sensor Calibrate.

    2. SensorCalibration window

    point name: RTD1-XXX (press enter key)

    Note1. Before enter point name, point must be loaded into Controller

    2. Define proper Conversion type

    3.Sensor Calibrate will remove the point from scan, causing BAD

    quality, as well as put the point into calibrate mode.

    Take any precautions necessary to prevent problems!

    3. Enter the information as listed in the table below

    TRAINING RTD DATA

    ACTUAL FIELD READING(OHMS )

    EXPECTED VALUES

    F C

    120.0 32.0 0.0130.01 57.0 13.9

    139.95 81.0 27.2

    149.79 104.0 40.0

    159.99 127.0 52.8

    170.17 158.0 70.0

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    Step2

    step3

    4 Click Calc Coeff button

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    4. Click Calc Coeffbutton

    5. Select Plot Point Tabconfirm curve6. If ok, go back to Sensor Calibration Tabclick Store Coeffbutton

    Then new Coeff. will be Stored into Controller;

    7. File Exit (Notewhen exit, point go back to on scan status automatically

    8. Reconcile Conversion Coefficients into the Ovation Database

    Launch on Developer Studio

    System Network Unit Drops Controller#

    right click Reconcile select point name rtd1 OK

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    Cal. Conversion Coefficient off-line using Coefficient Calc

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    3.2 Insert new Digital points

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    (1) Pump Feedback Signal pointDI1-XXXXXX- your drop number

    Point

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    Point

    DescriptionPump XXX Feedback Signal

    CharacteristicsA-------

    Config

    Status checking typeAlarm on Zero

    Security

    at least select one security group

    AlarmPrioritiesset alarm priorities

    HardwareIO typeOvationIO moduleIO channel1IO task index2

    Display

    Set descriptionRUNReset descriptionSTOPSummary Diagram50XX

    (2) Pump open/close command pointDO1-XXXXXX- your drop#

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    Point

    Descriptionpump open command point

    CharacteristicsA-------

    Config

    Status checking type No Status CheckingSecurity

    at least select one security group

    Hardware

    IO typeOvationIO moduleIO channel1IO task index2

    DisplaySet descriptionOPEN

    Reset descriptionblankSummary Diagram50XX

    3.3 Control Application for Packed Point

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    Output of a PACK16 algorithm is apacked point. Each bit representsthe status of a digital input point.The PBPT output of controlalgorithms are packed points.

    Common Uses of Packed Points

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    Mode words for control algorithms

    Status feedback for motors, pumps, valves, etc

    Permissive for starting, stopping, and controlling field

    devices

    Packed Point in the Ovation Developer Studio

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    Packed Point in Point Information

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    1. In the Ovation Developer Studio, drill down through the System Network Unit Drops

    Packed Point Exercise: (LP1-XXX

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    DropX/Drop5X to the Points folder.2. Expand the Points folder to see the Packed Points folder. Right Click to insert new packed point.

    3. Type point name LP1-XXX in your controller. Frequency is S;

    4. Define the point, if needed, as noted in the table below

    BIT #BIT

    DESCRIPTION SETDESCRIPTION

    RESETDESCRIPTION

    0 MRE Output Signal TRUE FALSE

    1 Xmtr Malfunction Alarm TRUE FALSE

    2 Inhibit Control DevCheck MRE TRUE FALSE3 Xmtr A Quality Alarm TRUE FALSE

    4 Xmtr B Quality Alarm TRUE FALSE

    5 Mode Select Made by TMOD TRUE FALSE

    6 Xmtr Alarm Dev Signal TRUE FALSE

    7 Average Mode TRUE FALSE

    8 Lower Mode TRUE FALSE

    9 Higher Mode TRUE FALSE

    10 Xmtr A Mode TRUE FALSE

    11 Xmtr B Mode TRUE FALSE

    Replace Fault Ovation I/O modules

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    1. Find fault card hardware address on Point Information window

    2. According to the application of channel points on fault I/O card, Make proper action

    to ensure the safety of system control

    3. Enter the channel point name in the Point Information Window one by one, thenmake the following operation:

    a) Force the Quality to Good

    b) Scan off the point

    4. Pull out the fault I/O cardplug in the new I/O card with the same type

    5. Release all points one by one on Point Information Window

    a) Scan on the point

    b) Test mode off the point

    6. Recover whole control system

    Module 4: Demonstrate Basic Operator Functions

    D t t d E l i h b i d i i i

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    Demonstrate and Explain the basic data acquisition operator

    functions

    Monitor Point Information and Point Review details

    Understand the Alarm functions of Ovation system

    Implement a Digital and Analog Trend

    Use Point Viewer to list points

    Monitor the Ovation Error log for errors and warnings

    OPERATOR TO CONTROLLER INTERFACE

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    Operator

    Station

    Hi-Speed Ethernet Highway

    PROCESS( Power plants, Blast Furnaces, Waste Treatment plants,etc.)

    RedundantController

    Pair

    Ethernet Switch #1 Ethernet Switch #2

    OVATION APPLICATIONS FOLDER

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    Ovation Point Information

    Point Information is the Ovation application used to bring up information on any individual

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    Point Information is the Ovation application used to bring up information on any individualpoint. Information is presented in a tabular fashion.

    Ways to bring up information on an individual point:

    1. Type the point name in the white text box and press ENTER

    2. (1.) Click on the Search button

    (2.) Select the Network, Unit or Drop

    (3.) Choose your point

    (4.) Click Apply or Hit ENTER or Double Click

    3. Right click on Graphic, Trend, Alarm, or Point Review

    4. Drag and drop from Graphic, Trend, Alarm, or Point Review

    Points can be filtered so that only interested points in appear in the list. Filtering can be

    based on any one or combination of the following:

    Point Name *

    Point Alias *

    Description *

    Record Type

    Frequency

    Point Information Search Window

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    Use the left window to

    define the level you want to

    search. Searches can be done at

    the Drop, Unit, or Network

    level.

    Use the right window, via the

    Filter pull down menu on the

    Find Points window, to narrow

    the search using wild cards

    and/or pull down options.

    * = Point Information multi-

    character wild card

    ? = Point Information single

    character wild card

    Point Info TabDescriptionAbbreviationRecord Field

    The following table shows common record fields of interest to operator (1)

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    HardwareDisplays a points volts or amperageFVCard Value

    AlarmFirst Character in Characteristic Field (Plant Area)AYDestination

    AlarmDigital Point that when Set will Remove AlarmCheck from Current Point Loaded in Point InfoCXAlarm Cutout

    AlarmAlarm Status Checking for Digital Point (state pointwill alarm)ARStatus Checking

    ModeDisplays the analog valueSNSensor Calibration

    Value/StatusInformation About the Point3WThird Status Word

    Value/StatusInformation About the Point2WSecond Status Word

    Value/StatusInformation About the Point1WFirst Status Word

    PointDrop in which the Point is LocatedDOOriginating Drop

    PointPlant Specific Information Regarding Point LocationKRCharacteristics

    PointType of Point (Analog, Digital, Packed, Module,etc.)RTRecord Type

    AllCurrent Value of an Analog PointAVAnalog Value

    AllUnits of Measurement For the PointEUEngineering Units

    All30 Character Description of the PointEDPoint Description

    All16 Character Name of Process PointPNPoint Name

    The following table shows common record fields of interest to operator (2)

    Point Info TabDescriptionAbbreviationRecord Field

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    DisplayDescription of a Digital Point = 0RSReset State Description

    DisplayDescription of a Digital Point = 1STSet State Description

    LimitsHigh Incremental Alarm ValueZIHigh Inc Alarm Limit

    LimitsLow Incremental Alarm ValueZMLow Inc Alarm Limit

    LimitsFirst High Alarm LimitHLHigh Alarm Limit #1

    LimitsFirst Low Alarm LimitLLLow Alarm Limit #1

    LimitsDeadband for High AlarmsDBHigh Alarm Deadband

    LimitsDeadband for Low AlarmsDJLow Alarm Deadband

    InstrumentationHighest Volts/Amps Allowed on CardHSSensor High Limit

    InstrumentationLowest Volts/Amps Allowed on CardLSSensor Low Limit

    InstrumentationHighest Value the Point Should Reach (Default Highon Trend)TVMax Scale Value

    InstrumentationLowest Value the Point Should Reach (Default Lowon Trend)BVMinimum Scale Value

    Point Info TabDescriptionAbbreviationRecord Field

    For more information on each record field and record type, refer to the Ovation RecordTypes Manual (REF_1140).

    Quality

    Quality of a process point is generated by the controller based on the operational readiness

    of a process point The one letter abbreviation of the current quality of the point is shown

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    of a process point. The one letter abbreviation of the current quality of the point is shown

    following the English description. It is also shown in the Quality row on the Value/Status

    tab. The following table describes each of the five possible qualities.

    N/ABit 15 = 1

    The point is not being updated, the drop that broadcasts the point is probably offthe network

    Timed Out

    1 1Off Scan, Out of Sensor Limits, out of Reasonability Limits, Power Bad on a Digitalpoint, Bad Card, Algorithm Propagation, or Test Mode on

    Bad

    1 0Out of Engineering Limits, Over-range on AI module, some special algorithm,Algorithm Propagation, or Test Mode on

    Poor

    0 1Forced or Entered Value, Algorithm Propagation, or Test Mode onFair

    0 0On Scan, within Sensor Limits, within Engineering and Reasonability Limits, PowerOk or Test Mode on

    Good

    1W9 8

    DescriptionQuality

    Ovation Point Review

    Point Review allows the Ovation user to see the current status and checking

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    Point Review allows the Ovation user to see the current status and checking

    configuration for points. The user can specify the parameters they want to search and

    then have the Point Review tool help them find points meeting the specified criteria. Once

    the search is complete, the user has the option of modifying attributes on any or all points.

    You can base a review on point characteristics that define plant areas, or other user-

    defined sorting criteria such as equipment or subsystems.

    In addition to characteristics and point groups, a review can also be based on status

    conditions, such as points in alarm, points for which scan has been disabled, or points in

    sensor alarms.Point Review is a very important operator tool. It is suggested at a shift turnover

    because is can quickly identify unexpected plant status. Results of a point review can be

    changed from Review Modify Point Attributes window.

    2

    1 Point Review Window

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    Point Review Filters Window

    Common filter search items, as shown below, are Alarm Check Removed, Limit Check Removed,Scan Removed Test Mode and Entered Values

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    Scan Removed, Test Mode, and Entered Values.

    3

    4

    Point Review Modify Attributes Window

    58

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    7

    8

    9

    Using Point Review (see screen captures from previous pages)

    1. Open Point Review.

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    p

    2. Select the Filter button on the toolbar.

    3. Check the items you want to search for (see example on p. 15)

    4. Click OK.5. Click the GO button on the toolbar. After the search is complete, points meeting any of the

    search criteria will be on the screen.

    6. NOTE: Proceed only if you are sure of your actions.

    7. Select any points you wish to modify attributes.

    8. Click the MODIFY POINT ATTRIBUTES button on the toolbar.

    9. Select attributes you want to modify on ALL selected points. Click OK

    10. The Point Review window will update status as point attributes are changed

    Point Viewer

    The Point Viewer allows you to view all points in the system database. Points can bedisplayed by network unit or drop Operators can filter points for specific characteristics

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    displayed by network, unit or drop. Operators can filter points for specific characteristics,

    such as record type, characteristics, and point frequency. By selecting specific filters, a

    review contains points with only the desired attributes.

    The following diagram shows a point view of all the points in DROP3.

    The main purpose of this application is to print out lists of point within the database.

    Ovation Alarm SystemThe Ovation Alarm System is the application for detecting and displaying abnormal plant

    conditions such as:

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    conditions such as:

    Points out of range

    Drop time outs

    Digital state changes

    Points getting better

    Points getting worse

    Module errors

    Alarms are sent to:

    Workstation alarm window

    Historian (if configured to)

    Alarm printerThe alarms history buffer will retain last 15000 alarms. Older alarms are stored on the

    historian such as an OPH.

    Alarm Status

    The alarm status of the point is displayed in the Alarm Type column.Analog Points:

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    Analog Points:

    Analog points have up to 5 high and 5 low alarm limits

    HIGH1 HIGH4 and a HUD (High User Defined)

    LOW1 LOW4 and a LUD (Low User Defined)

    Incremental Alarms (HI WRS, HI BET, LOW WRS, LOW BET)

    Digital Points:

    Digital points can be configured to alarm 5 different ways

    Alarm on 1

    Alarm on 0

    Alarm on 1 0 transition

    Alarm on 0 1 transition

    State change (1 0 or 0 1)

    State change type alarms are listed in the History view only.

    Any point that has returned from its alarm state to normal will be listed as RETURN. This

    indicates that the point is no longer in alarm.

    Other Common Types of Alarms:

    SENSOR - Data exceeded the sensor limits of device.

    HI WRS - Highest defined alarm (i.e. HIGH4) has been reached and the points value is

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    getting further from normal.

    HI BET - Highest defined alarm (i.e. HIGH4) has been reached but the points value is

    getting closer from normal.

    TIMEOUT - Point has timed out, meaning it is expected but not received.

    Alarm Priority

    All alarms have a priority assigned to it. There are eight total priorities available in theOvation system. The priority value is displayed in the AP column.

    1 - Highest, most crucial alarm8 - Lowest, least crucial alarm

    Priorities Are Color Coded (Default)

    1. Red

    2. Magenta3 Yellow

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    Points will change to the alarm status RETURN if the point has returned from an alarmstate. By default, all returns are green.User defined alarms can have a priority associated with them. However, once any other

    limit has been reached, the higher priority will supersede.

    3. Yellow4. White5. Purple6. Tan

    7. Brown8. Slate Blue

    Alarming Dead Band

    If security allows, the operator has the ability to alter the alarm dead band. Dead bandsare set up to limit nuisance alarms. By creating a dead band a point will stay in alarm untilthe value has returned to normal past the dead band value. The altering of dead bands

    and alarm limits is performed in the Point Information Ovation application.

    Typical Alarm Configuration

    The number of alarm limits is determined when the point is built. Alarm limits can be added

    or removed; however, this function would be done at an Engineering Workstation.

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    Operators, security allowing, can alter dead bands, change the alarm limit, and take points

    off alarm check. These functions are all performed in the Point Information Ovation

    application.

    The following table is a typical setup for an analog point. In this example, four HIGH and

    four LOW are defined along with an incremental alarm.

    Acknowledging and Resetting Alarms

    An Alarm or a Return can be acknowledged, if the operator has permission.

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    An Alarm Return can be reset if:

    The Return has been acknowledged AND

    The alarm point has remained normal AND

    The operator has permission to do so.

    Alarms can be acknowledged and reset individually, by groups of points, or by page.

    Drop alarms can be acknowledged and MUST be cleared through the System Status display.

    the Base Alarm Window

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    Trend Display SystemThe Trend application enables you to display data samples collected for live points on the

    Ovation Network in graphical or tabular trends. Six hundred data samples display for every

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    collection interval. Trend data such as point names, scale limits, and collection intervals

    must be specified. Notes about Trends:

    Analog and Digital points can be trended

    Permanent Trends are available through Trend Groups or locally saved trends

    Trend Groups - Predefined trends built in Developer Studio

    Saved Trends - Saved on local machine or on network drive by operator

    Right Click will bring up the point menu

    600 Samples per point displayed on each trend

    8 points per Trend Group

    Unlimited points per user defined trend

    Multiple trend windows can be open simultaneously

    Points can be dragged and dropped into trend from Graphics, Point Review, andAlarms

    Right click on a trend brings up cursor

    Historical trends will access data from historian for specified time period

    Trend Chart View

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    Trend Tabular View && Trend Both View

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    TREND MENUS

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    TREND TOOLBAR

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    New

    Points

    Properties

    Groups

    Stop

    Help

    Chart Zoom

    Chart Reset View

    Tabular

    Chart

    Both

    Print

    Creating Trends

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    Configuring Trends

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    Ovation Error Log

    The OvationError.log file contains error, warning, and informational messages generated bythe various Ovation services and applications. The Ovation Error Log Viewer reads theOvationError.log file and displays the information in a list-oriented display. This is a

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    115

    technicians screen more than an operators. In general, it is of little interest to the operator.

    1: Monitor Existing Control Schemes

    Module 5: Building & Maintaining Ovation Control

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    116

    2: Tune and Calibrate Existing Control

    3: Modify Existing Control Sheets using Developer Studio

    4: Use Miscellaneous Developer Studio Functions

    Control Diagrams

    The two types of control flow are analog and digital.

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    Analog Control - Inputs top outputs bottomLogic (digital) - Inputs left outputs right

    Accessing Real Time Functional Diagrams

    Using the Point Menu:1.In a process or monitor graphic, place the mouse pointer over a points value.2.Right click to access the point menu:

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    3. Select Signal Diagram from the point menu.

    Using the Application Menu:

    1.From the applications menu:2.Left click on the Signal Diagramtab to access the CBViewer program:

    3. The CBViewer will launch and open without a control sheet. Select the in the Sheet

    Browser section and expand, select and expand, select Drop and expand, select Task and expand,which will show all the configured control sheets. Select the control sheet you desire. CBViewer will open and

    display the sheet in real time.

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    Understanding colors for Algorithms

    Analog algorithms Green - algorithm is tracking.

    Orange Red algorithm is in manual mode

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    Orange Red - algorithm is in manual mode.

    Cyan (blue green) - algorithm is in local mode.

    Purple - algorithm has reached its low limit. Magenta - algorithm has reached its high limit.

    Gold - algorithm is off scan.

    Digital algorithms

    Red - output is high

    White - output is low

    Cyan - output is calculated by the application, notfeedback from the Controller.

    Analog Signals

    Hot Pink - Point is in alarm. Yellow - Point is off scan.

    Light Red (tomato) - Analog value has changed by a value greater than 1

    Understanding colors for Signals

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    Light Red (tomato) - Analog value has changed by a value greater than 1since the last time the value changed.

    Light Green (spring green) - Analog value has changes by a value less than -

    1 since the last time the value changed. White - no change in the analog value.

    Digital Signals

    Yellow - Point is off scan - False

    Orange - Point is off scan - True

    Orange Red - Point is in Alarm - False

    Orange - Point is in Alarm - True

    White - No change - False

    Red - No change True

    Packed Signals Magenta - Point is in alarm

    Blue - Point is stable

    Orange - Point is off scan

    Green - Point has changed

    Tuning and Calibrating Existing Control

    ACCESS the properties summary window for algorithms

    EXPLAIN the restrictions that may be imposed by System Security settings

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    N e es c o s y be posed by Sys e Secu y se gs

    on the ability to tune a control diagram

    EXPLAIN where the physical control process is executed and the impact on

    plant operations due to various component failures

    MODIFY tuning parameters in an operating control sheet

    DESCRIBE the purpose of each tuning parameter in the following

    algorithms:

    - SETPOINT - HIGHMON

    - PID - ONDELAY

    - MASTATION

    EXPLAIN how tuning changes are saved by the system.

    Exercise: Tune PID parameters

    1. Access PID LogicSignal Diagram Sheet Browser select PID control sheet- double click

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    2. Select PID algorithm Properties Summary tune parameters (INTG, PGAIN, DGAIN, DRAT)then click Commitbutton

    1

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    2

    3

    3. Reconcile tuned parameters into the Ovation DatabaseLaunch on Developer Studio-select desired controller

    right click select Reconcile select tuned algorithms- ok

    4. Launch on Developer Studio, open the control sheetdisplay Update Tuning parameters window automatically

    Select the tuned parameters to Reconcile, to ensure the consistency between CB file and Oracle database ;

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    Opening an Existing Control Sheet1. Open the Ovation Developer Studio.

    2. Drill down into the Systems folder in the Hardware Root.3. Drill down into the Network folder.4. Drill down into the desired Unit folder.5. Drill down into the desired Controller Drop folder.

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    5. Drill down into the desired Controller Drop folder.6. Drill down into the Control Tasks folder.7. Drill down into the desired Control Task.

    8. Double click the desired sheet from the workpad (bottom) pane.

    9. Control Builder will launch. Wait

    10. The control sheet is loaded.

    Ovation Control Builder Menus

    The File Tab: The Edit Tab:

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    Ovation Control Builder Menus

    The View Tab: The Draw Tab:

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    The Tools Tab:

    Add control algorithm

    Add l iBuild control signal

    Move selected items

    deleteSave file

    Zoom window view Draw algorithm value

    Ovation Control Builder Toolbars

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    Add control pinBuild control signaldelete

    Open file

    Standard Algorithms

    I/O Algorithms

    Creating a New PID Analog Control Sheet

    1. Open the Ovation Developer Studio.

    2. Drill down into the Systems folder in

    the Hardware Root.

    ill d i h k f ld

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    3. Drill down into the Network folder.

    4. Drill down into the Unit folder.

    5. Drill down into the desired Controller

    Drop folder.

    6. Drill down into the Control Tasks folder.

    7. Right Click on the desired Control Task.

    8. Choose Insert New.

    9. The New Control Sheets window will appear:10. Supply an appropriate Sheet Name (maximum 38 characters), Sheet Number

    (maximum 3 characters).

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    11. Control Builder will launch. WAITa Control Builder canvas will initialize

    with a blank screen.

    12. Build an analog control scheme that uses the some basic elements of analog

    control: PID, SETPOINT, MASTATION and MAMODE algorithms.

    Add analog input, PID, SETPOINT, MASTATION and FIELD algorithms.

    Connect the algorithms with signal lines.

    Edit the algorithms to use the PA10X(where X is your assigned number) foran input and a M10X(where X is your assigned number) for an output.

    13. Using Control Builder, select the Floppy Disk

    icon after making changes to a controlsheet. This will:

    A. Saves the control sheet drawing (.svg) file

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    B. Saves all control related database changes

    into Oracle

    C. Saves the control sheet drawing for MMI

    Control Builder Directories & FilesDatabase/Software ServerMaster Diagrams(.svg):

    Control Builder is configured for the Signal DiagramFolder to be at the System level:Drive :\Ovdata$\\on-line\

    Control Sheet(.svg):Drive :\OvptSvr\\\\ControlFunctionsOn-Line Graphics Files (.svg) CBViewerDrive :\Ovation\CrtlBldr\On-Line

    14. Using the Developer Studio, perform a Drop Load to the controller by right-

    clicking on the desired controller drop folder then selecting Load.

    For redundant controllers, load the drop which is currently in Control Mode first

    (use the System Status diagram to determine), then load the drop currently in Backup

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    ( y g ), p y p

    Mode. This step will load all of the pending Oracle database changes into the controller.

    15. Using Developer Studio, Download the graphic files to Ovation Stations by right-

    clicking on the folder for the desired Unit then selecting Download and picking the

    Workstation-type drops only.

    Alternately, right-click on the folder for an individual Workstation then select

    Download. This will place copies of the updated .svg files in the appropriate path foraccess via the Control Signal Diagram windows (C:\Ovation\MMI\CrtlBldr\On-Line)

    16. Test your circuit. Does if perform as you expect? Is it Direct or Indirect control?

    Tune the PID for an error dead band that ensures the process will stabilize.

    Modifying Existing Control Schemes Using Developer Studio

    1. Update Database and Control files to reflect online tuning changes made to

    controllers (Reconcile, Audit Sheet)

    2 Open an existing control sheet in the Developer Studio

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    2. Open an existing control sheet in the Developer Studio

    3. Use the pan and zoom functions to view specific areas of a sheet

    4. Modify existing control sheets using the Control Builder

    -ADD or DELETE sheet inputs and outputs

    -ADD, MODIFY or DELETE algorithms

    -ADD or DELETE algorithm parameters, point and signal tags

    -MOVE individual algorithms-ADD or DELETE and MOVE pins

    -ADD, MODIFY, MOVE or DELETE notes on a sheet

    -MODIFY the Title Block data

    5. Save and Implement changes made to control sheets

    6. Update the real time functional diagrams displayed in the Process Diagram

    windows to properly reflect the changes made to control

    Exercise: Page Connectors Objective:

    Build an analog control scheme thatincludes page connectors and a tieback simulation.

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    Steps:1. Open the PID analog control sheet in

    your controller.

    2. Use an analog output connector instead

    of the FIELD algorithm, and dummypoint names for the analog inputconnector and the output connector.

    3. Save, Load and Download.

    4. Create another new control sheet in your controller.

    5. Create an analog control scheme that includes ananalog input, LEADLAG, GAINBIAS and analogoutput algorithms. Use the dummy point name usedin the output of the MASTATION in the previous

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    in the output of the MASTATION in the previoussheet as the output of the analog input for this sheet,

    and the output of the analog output on the previoussheet as the output of the GAINBIAS on this sheet.This will create the tie back:

    6. Save.

    7. Reopen the previous control sheet and Save.

    8. Load to the controller and Download to MMI.9. Test the page connectors do they work as expected?

    Using Miscellaneous Developer Studio Functions

    EXPORT and IMPORT full and partial control sheets using theLibrary functions

    BUILD and USE a control macro

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    BUILD and USE a control macro

    RECOGNIZE the impact of algorithm and control sheet execution

    order

    MODIFY the execution order of algorithms within a control sheet

    and of multiple control sheets within a control task area

    DESCRIBE and DEMONSTRATE the control options

    Export control logic to a library

    1. Open a control sheet and use the cursor to select the portion of the drawing that you want to export to a library;

    2. File Menu

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    3. Define the path

    and enter a name for the file

    4. Select the Savebutton

    5. Left-click to select an insert point.

    Import a library into a control sheet

    1. Open a control sheet, File Menu :

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    2. Find the desired library file and press the Openbutton;

    Note: if there are point names that may be duplicated, a dialog box appears, select Yes;

    3. A Point Edit dialog box appears, make the necessary changes

    to the points and select OK to commit the changes.

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    4. Use the cursor to position the control elements;

    Create a new Control Macro1. Open a Macro work sheet in Control Builder.

    From the main Control Builder window, pull down the File menu and select New. Pull right andchoose Control Macro from the menu that displays.

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    2. Build a simple circuit that has two digital inputs, a FLIPFLOP, an ONDELAY, a NOT gate

    and a digital output algorithm.

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    Note1. The following algorithms are not recommended for use in macros: KEYBOARD

    MASTAION, XMA2, 2XSELECT, MEDIANSEL,SETPOINT, Other Macros;

    2. You must create a ControlMacros folder under your System folder to store all your macros.

    This step is only performed once, but you must complete it before you create any macros. Under

    the System folder, create a folder called ControlMacros.

    Location: c:\OvPtSvr\\ControlMacros

    It must be defined as one word, with no spaces, and a capital "M" -- ControlMacros.

    DO NOT create the ControlMacros directory under a Drop folder. It must be under theSystem folder.

    3. Do not define points in Macros;

    3. Define Input/Output Pin

    (1) Click on the input/output connector

    Solution one

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    (2) At the Input Mnemonic field,enter a name for the input.At the Function Description field,enter a description for the input.

    Empty! Do not define point name in macros.

    Solution twouse the Control Builder Macro Interface Editor window

    Make the desired change. When finish, select OK to

    Commit the changes;

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    Commit the changes;

    4. Add Macro Parameter function

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    (1) Right-click on the desiredalgorithm (for example:flipflop algorithm) and selectAdd Macro Parameter .

    (2) Go to the Property Editor and define: Source -- original name of the parameter as defined forthe algorithm.

    Interface Parameter Name -- new name given to theparameter as displayed when the macro is used. Theinterface parameter name should be four to six characters in length. Description -- new description for the parameter. Descriptions should be less than 31characters in length.

    5. Save the macro to the ControlMacros directory. When you save the macro, it is automatically

    audited. Any errors result in the macro not being saved.

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    C:\OvPtSver\\ControlMacro\TEST2.svg

    6. create a symbol for the macro

    (1) Open Control Builder File Menu New Algorithm Symbol CONTROL MACROS TEST2(macro name)

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    (2) Use Draw toolba r(rectangle) to create the symbol

    (3) Select Algorithm-function layer, define the symbol name on the symbol;

    Modify symbol color

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    (4) Add desired control pin;

    7. Save the Symbol;

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    The new symbol is saved to a Symbols folderthat the Control Builder automatically createdunder the System folder;

    To add a macro to a control sheet:

    1. Add Algorithm toolbar icon,Expand the Control Macros folder and

    select the symbol you created for your macro.Place the macro on the sheet at the

    desired location.

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    2. Build any additional control logic into your sheet.3. Save the control function.4. Loading sheets in a Controller and Downloading MMIs.5. Access a signal diagram to test the function of macro.

    To modify a macro:

    1. Open Control Build - File menu - OPEN:

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    2. Find the macro (.svg file) in the Control Macro directory, and open it in theControl Builder.3. Edit the macro as desired. You can use the Property Editor to edit parameter values or thedrawing canvas to edit graphic entities.

    4. Save the macro.

    CAUTION!Any modificationmade to a macro may haveadverse effects on the sheets

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    containing the macro.Reload those sheets into theController and test your controlbefore you add them to yourOvation system.

    To display macros in signal diagrams:

    1. Access a signal diagram and display a sheet that contains a macro.

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    Macro parameters

    Macro

    2. Right-click on the macro. Select Explode Macro from the pop-up menu.

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    3. Another window appears that displays all the internal components of the macro. In this wayyou can observe the macro's performance in the online environment. The signal diagram allowsyou to toggle back and forth between a sheet and the macro.

    Modify the execution order of algorithms within a control sheet

    4 Use the up or down arrow icons on the Object Browser to move;

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    1 Select algorithm folder

    2 Select ordering type: manual

    3 Select the algorithm which

    you want to change the order

    1 Open Control Builder window;

    2 Tool Menu Order Sheets3. Open icon, select the directory where the sheets

    Reside and press the OK button;

    Order control sheets within a control task area

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    4. Select Drop and Control Task window appears;

    5. Select a control task area and select the OK button;

    6 Select the sheet(s);

    7 Move the selected sheet(s);

    8 When finish ordering sheets, select the OK button to save the new sheet order;

    Exercise: Execution Order

    Objective:Build a control scheme and alter the sheets execution order to demonstrate its effect.

    1. Build the following control scheme using the default execution order:2. Save, Load, Download and test the logic.

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    3. Reopen the control sheet and alter its execution order to match the order show below:

    4. Save, Load, Download and test the logic. Does it perform as expected, and if not why not?

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    Backup CB files

    1. Use the export operation to backup control function files : *.svg

    1From the main control builder window, pull down Tools Menu> operations>Export operationor launch on Developer Studioselect any controller, any control task area, right click to selectcontrol options export operation

    2Export operation window appearsselect control function files which you want to export

    3Select Next button, Configure operation window appears, Enter the destination which you want to save, append

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    , g p pp , y , pp

    Extra information to the exported file and select the type of file: SVG

    4Select the Next button, Confirmation window appears, after Verifying the information, press Next to export

    5Completed window appearsshowing the status of the export

    2. Backup CB Macro files

    copy ControlMacros folder from the path: OvPtSvr\\ControlMacros

    3. Backup CB symbol files

    copy symbols folder from the path: OvPtSvr\\symbolsor OvPtSvr\\\symbols

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    Restore CB files

    1. Restore CB macro files

    1copy CB macro files back to the existing Ovation system

    The path is: OvPtSvr\\ControlMacros

    2compile these restored CB macro files

    Go to OvPtSvr\\ControlMacros folderopen anyone macro file, CB window appears,

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    select Tools menu >operations>Compile

    select these restored CB macro files to compile

    2. Restore CB symbol files

    copy CB symbol files back to the existing Ovation system;

    The path is: OvPtSvr\\symbols

    or OvPtSvr\\\symbols

    3. Use import operation to restore Control function files: *.svg

    1From the main control builder window, pull down Tools Menu -> operations -> import operationor launch on Developer Studioselect any controller, any control task area, right click to select

    control options import operation

    2The Import Operation window appears, at the Data Directory section, use Browse to select the folder which

    you backup;

    Restore CB files (Cont.)

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    you backup;

    3From the directory structure displayed on the window, select the CB files which you want to import;

    4Select the Next button, the Configure operation window appearsUse the Browse button to enter the

    Destination of the import, The path is: OvPtSvr\\\\ControlFunctions

    5Enter a drop number, these sheets are imported to this drop ID;

    Enter a task number, these sheets are imported to this task ID;

    Enter a Base sheet number here if you want to change the actual sheet number;

    6If desired, enter the full path name of the point map file to use;

    7If desired, select the create undefined point to create all undefined user points that are found on the

    compiled sheet;

    8Select the Next button, confirmation window appears, after verifying, select Run button to import;

    9check the Completed window

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    DESCRIBE the functions of the following basic logic (digital) and modulating(analog) algorithms used in typical control strategies:

    Module 6: Typical Ovation Algorithms

    - SETPOINT- KEYBOARD- AND

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    - 2XSELECT- OFFDELAY

    - FIELD- TRANSFER- ONDELAY

    - MAMODE- FUNCTION- FLIPFLOP

    - MASTATION- LOWMON- NOT

    - PID- HIGHMON- OR

    FLIPFLOP

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    ?

    ? --- TYPE=SET, ?=1TYPE=RESET, ?=0

    S = Output remains in the same or previous state.

    HIGHMON IF IN1 > HISPTHEN OUT = TRUE

    ELSE

    IF IN1 < (HISP - HIDB)

    THEN OUT = FALSE

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    LOWMON

    HIGHLOWMON

    IF IN1 < LOSPTHEN OUT = TRUE

    ELSE

    IF IN1 > (LOSP + LODB)

    THEN OUT = FALSE

    IF IN1 > HISP OR IN1 < LOSP

    THEN OUT = TRUE

    ELSE

    IF IN1 < (HISP - HIDB) AND IN1 > (LOSP + LODB)

    THEN OUT = FALSE

    ONDELAY

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