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Industrial Accessories Company
4800 Lamar Ave Mission, Kansas 66202
IAC M-PULSE BAGHOUSE
PP009 r2 9-25-11
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IAC Core Competencies DESIGN & ENGINEERING. PRODUCTS: APC – BAGHOUSES; HEAT EXCHANGERS BULK MATERIAL HANDLING; PNEUMATIC TRANSPORT SYSTEMS: DRY FGD & ACID GAS CONTROL HAP’S: DIOXIN/FURAN; MERCURY; ARSENIC BIOMASS PROCESING & HANDLING SERVICES: DEMONSTRATION TESTING OEM PARTS & COMPONENTS RETROFIT & BAGHOUSE CONVERSIONS MECHANICAL INSTALLATION STRUCTURAL STEEL FABRICATION
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IAC Baghouse Products
1. FILTER RECEIVER 2. BIN VENT–SIDE AND TOP LOAD 3. MODULAR BAGHOUSE SIDE AND TOP LOAD 4. MODULAR WITH WALK-IN-PLENUM 5. HOPPER AND HI-ENTRY DESIGNS 6. MODULAR AND COMMON WALL DESIGNS 7. M-PULSE – INTERMEDIATE PRESSURE DESIGN 8. REVERSE AIR BAGHOUSE 9. SHAKER BAGHOUSE
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IAC CONSTRUCTION COMPANY
• OSHA & MSHA Certification • Millwright Precision Execution • Multiple Field Crew and Superintendents www.iac-intl.com
Modular Baghouses
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Insulated Module with Roof Top Door Access
Module with Walk-in-Plenum
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IAC Baghouse – Insulated and Modularlized Designs
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IAC AIR-TO-AIR HEAT EXCHANGER & 4-COMPARTMENT M-PULSE BAGHOUSE
APPLICATION: CLINKER COOLER – CEMENT
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IAC “M” – Intermediate Pressure Pulse Jet Baghouse 6 x 234TB-BHTP-288
High Temperature Baghouse 220,000 ACFM @ 420 F
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NUCOR SOUTH EAF BAGHOUSE 1,200,000 ACFM @ 250F
IAC M-PULSE BAGHOUSE 12X318TB-BHTP-500
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IAC M-Pulse Baghouse DESIGN FEATURES: 1. Intermediate Pressure – 35 PSIG 2. Bag – 6: Dia. X 26’-6” Long 3. Split Cage Design 4. 20 Bags Per Blowpipe 5. 25 Rows of Bags 6. 14” ASME Header For Required Pulse Air 7. Integrated Double Diaphragm 3” Solenoid Valves 8. Casing Inlet With Internal Diverter Plate 9. PLC Automated Controls For Cleaning 10. Penthouse Access For Bags 11. Two Lift-Off Roof-Top Doors Per Compartment 12. Hoist For Top Door Removal
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IAC M-Pulse Baghouse
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IAC M-Pulse Baghouse
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“M” - Pulse Baghouse Bag Filtering & Pulse Cleaning
IAC M-Pulse design allows for continuous cleaning of bags: •Staggered bag arrangement for distribution •Inline bag arrangement will channel the flow •Air distributions continuously strips the dust off the bag
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IAC M-PULSE
IAC M-PULSE BAGHOUSE 12X318TB-BHTP-500
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IAC M-Pulse Baghouse Penthouse Enclosure
Header Design •Shut-off Valve •Pressure Transmitter •Moisture Purge Valve
Baghouse Design •Compt. Pr. Transmitter •Baghouse Pr. Trans. •Temp. Transmitters
Pneumatic Dampers •Inlet Butterfly •Outlet Poppet
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IAC M-Pulse Penthouse
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Poppet Damper Operator Air Inlet to Header
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“M” - Pulse Baghouse Bag Changeout & Installation
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50MM GPY ETHANOL PLANT COAL FIRED WITH IAC M-PULSE BAGHOUSE
IAC SCOPE OF WORK •Combustor •Boiler – HRSG •M-Pulse Baghouse & FGD •ID Fan & Motor •Duct from Boiler to ID Fan •Fly Ash Handling •Silo & Truck Loadout •I&C’s (APV & Flyash) •Automated Controls •Mechanical Installation •Start-up
Corn, LP Goldfield, IA Lincolnway Energy Nevada, IA Red Trails Richardton, ND Heron Lake Energy Heron Lake, MN
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IAC “M” - Pulse Baghouse with ID Fan and Stack
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IAC M-Pulse Baghouse Penthouse Design
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IAC M-Pulse Baghouse Controlnet Network
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IAC M-Pulse Baghouse Contrologix Enclosure
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IAC M-Pulse Baghouse Contrologix Remote Enclosure
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IAC M-Pulse Baghouse Wonderware Screen
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IAC M-Pulse Baghouse Wonderware Dust Transfer Screen
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IAC M-Pulse Baghouse Wonderware ID Fan Screen
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IAC M-Pulse Baghouse Baghouse Pulse Control Screen
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IAC M-Pulse Baghouse Baghouse Trend Menu Screen
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IAC M-Pulse Baghouse Baghouse Detail Trend Screen
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IAC M-Pulse Baghouse Baghouse User Trend Screen
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IAC M-Pulse Baghouse Flap Valve - Pneumatic Conveying
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Load-out Silo with Receiver Filters
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IAC M-Pulse EAF and Melshop Ventilation
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IAC M-Pulse Cement Plant
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M-Pulse Installation
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M-Pulse Installation
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IAC “PAC TEST RIG” WITH SCALES
Super-Sack Test Rig w/Screw Feeder & Weigh Scales
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MERCURY TESTING 132 MW PLANT / AIR HEATER OUTLET
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DSI: SBC; LIME; TRONA SILO
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CONTROLLED INJECTION RATE WITH FEED BIN ON SCALES
MULTIPLE INJECTION LANCES FOR EVEN DISTRIBUTION
956 Cu.Ft. SILO W/BIN VENT
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DSI – DEMONSTRATION TESTING
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PD BLOWER IN ENCLOSURE – 800 ICFM CONVEY AIR HEAT EXCHANGER SILO ON SCALES PIN MILL IN ENCLOSURE; RATED CAPACITY: 6 STPH
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DSI – DEMONSTRATION TESTING
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HOPPER DISCHARGE: • Manual Slide Gate Valve • Rotary Valve w/VFD • Blow Thru Adapter
CONTROL PANEL • Control Logix PLC • Touch Screen Controls
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PEBBLE LIME ADDITION FOR ARSENIC MITIGATION
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IAC Baumco Baghouse - Installation •Krupp Industries GER EAF 1,765,000 ACFM •Hadeed Ltd. SAU EAF 1,059,000 ACFM •Great Lakes Steel USA EAF 1,231,000 ACFM •Ferrowohlen SWI EAF 765,000 ACFM •Crucible Steel USA EAF 865,000 ACFM •CF&I USA EAF 540,000 ACFM •Cascade Steel USA EAF 486,000 ACFM •Bethlehem Steel USA EAF 874,000 ACFM •Nucor Steel USA EAF 50,000 ACFM •Kaiser Steel USA Re-ladling Sta. 600,000 ACFM •Wheeling Pittsburgh USA Re-ladling Sta. 180,000 ACFM
Dalmia Cement (Bharat) Ltd. India 443,200 acfm 194 F Athi River Mining Kenya 80,046 acfm 464 F Birla / Satna Cement* India 40,023 acfm 203 F Birla / Satna Cement* India 22,366 acfm 203 F * ESP Conversion to M-Pulse
IAC M-Pulse Installations in India
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IAC Representative Process Baghouse Installations •Ashgrove Cement- Springfield, MO Lime Kiln 30,000 ACFM 400F •Cemex- Louisville, KY Clinker Hot Tank 25,000 ACFM 400F •IAT Incineration- Richmond, WA Medical/Bio-Waste 5,000 ACFM 500F •Continental Carbon- Ponca City, OK Carbon Black Reactor 20,000 ACFM 500F •PPG- Lake Charles, LA Glass Furnace 35,000 ACFM 480F •Phila Electric- Eddystone, PA Magnesium Oxide 225,000 ACFM 450F •Carbo Ceramics- Toomsboro, GA Lime Kiln 87,000 ACFM 450F •Ashgrove Cement- Portland, OR Lime Kiln 20,000 ACFM 425F •BMH/James Hardie- Nashville, AR Gypsum Dryer 120,000 ACFM 400F •BMH/Ga Pacific- Gypsum Dryer 80,000 ACFM 400F •Reynolds Metals- Anode Bake Fce 141,000 ACFM 450F •Intalco Aluminium- Ferndale, WA Anode Bake Fce 168,000 ACFM 450F •Cemex- Fairborn,OH Alkali By-Pass 65,000 ACFM 500F •Lincolnway Energy- Nevada, IA (*) Coal Fired Boiler 220,000 ACFM 400F •Corn Products- LP Goldfield, IA (*) Coal Fired Boiler 220,000 ACFM 400F •Red Trail- Richardton, ND (*) Coal Fired Boiler 220,000 ACFM 400 F •Heron Lake Bio Energy, MN (*) Coal Fired Boiler 220,000 ACFM 400 F •Caterpillar- Mapleton, IL (*) Melt Shop Ventilation 240,000 ACFM 250F •Clow Corp- Oskaloosa, IA Electric Arc Furnace 2x27,500 ACFM 250 F •Nucor Steel-AR (*) LMF and Meltshop 200,000 ACFM 250 F •Drake Cement, AZ (*) Raw Mill / Kiln 206,000 ACFM 482 F •Drake Cement, AZ (*) Clinker Cooler 98.100 ACFM 392 F •Drake Cement, AZ Coal Mill 20,598 ACFM 194 F •Vienna Correctional Inst. Coal Fired Boiler 2x25,000 ACFM 450 F •Nucor Steel, AL (*) (Engineering) Electric Arc Furnace 1,200,000 ACFM 250 F •Carbo Ceramics- Toomsboro, GA Lime Kiln#1 80,000 ACFM 425 F •Carbo Ceramics- Toomsboro, GA Lime Kiln#2 80,000 ACFM 425 F •Carbo Ceramics-Toomsboro, GA Lime Kiln#3 80,000 ACFM 425 F
•Note: (*) IAC “M” Pulse Design with Long Bag, Low Pressure Cleaning Technology.
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IAC Representative Pneumatic Conveying Installations 1.Northern States Power Red Wing, MN Boiler - Limestone Injection 2.Red Trails Ethanol Richardton, ND Fly-ash Conveying 3.Red Trails Ethanol Richardton, ND Sodium Bicarbonate Injection. 4.Corning Harrodsburg, KY Sodium Bicarbonate Injection. 5.Wabash Alloys Dickson, TN EnviroBlend Injection 6.Wabash Alloys Cleveland OH EnviroBlend Injection 7.Wabash Alloys Tipton, IN EnviroBlend Injection 8.Wabash Alloys Wabash, IN EnviroBlend Injection 9.Corn LP Goldfield, IA Fly-ash Conveying 10.Lincolnway Energy Nevada, IA Fly-ash Conveying 11.Lincolnway Energy Nevada, IA Sodium Bicarbonate Injection. 12.Heron Lakes Energy Heron Lake, MN Fly-ash Conveying 13.Heron Lakes Energy Heron Lake, MN Trona/Sodium Bicarb Inj. 14.Eagle Milling, AZ Flour Handling 15.ESSROC Speed, IN Kiln Dust Conveying. 16.ESSROC Logansport, IN CKD Conveying 17.Cemex Puerto Rico Clinker Dust Conveying 18.Cemex Odessa, TX Clinker Dust Conveying 19.US Gypsum El Centro, CA Gypsum Conveying 20.Ogden Martin (Covanta) Kent, MI Activated Carbon Injection 21.Folgers Coffee LA Coffee - Meter & Convey 22.Schwans Food Mfg. MN Flour Scaling Loop System 23.Schwans Food Mfg KY Flour Scaling & Handling 24.Tony's Pizza, KS Flour Scaling Loop Systems 25.E.F. Mariani Co., AZ Railcar Unloading 26.Golden Temple Food, OR Mt’l Transfer and Scaling 27.AgraWest Food, LTD. PEI Potato Granule Handling 28.Idaho Pacific ID Mt’l Handling 29.Eagle Milling, AZ Flour Handling 30.General Electric Bridgeport, PA Glass Powder 31.Constellation Energy Baltimore, MD PAC Demo/Wagner Unit 2 32.Constellation Energy Baltimore, MD PAC Demo/Wagner Unit 3. 33.Constellation Energy Baltimore, MD PAC Demo/Crane Unit 1. 34.Temple Inland Waverly, TN Trona Injection. 35.Gainesville Regional Util. Gainesville, FL Pebble Lime / Arsenic Mitigation
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IAC Representative DSI Installations & Test Plants
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IAC Representative DSI Installations & Test Plants
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Contact Information Corporate Address: 4800 Lamar Avenue Corp Tel: (913) 384.5511 Mission, Kansas 66202 Glenn A. Smith, Jr. CEO Sales Tel: (800) 334.7431 E-Mail: [email protected] Corp Fax: (913) 384.6577 Knoxville Address: Pramodh Nijhawan Executive Vice President 318 Saint Andrews Drive Knoxville, TN. 37934 Tel: (865) 675-7867 E-Mail: [email protected] Cell: (865) 300-3401 Fax: (865) 675-7582 Web: www.iac-intl.com
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