-
Date 17-10-16
KILANG KELAPA SAWIT BATU LINTANG
Progress Report
For the month ofSEPTEMBER 2016
(YEO BOON KEAT)Manager
KUALA LUMPUR KEPONG BERHAD(No. Syarikat: 15043-V)
KILANG KELAPA SAWIT BATU LINTANG
.
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024 - KKS BATU LINTANG
Task Item UsedQty
Used UOM
MAINTENANCE REPORT FOR THE MONTH OF SEPTEMBER 2016
Work Done By Outsider Problem Description
STERILIZATION
STERILIZER NO.2
REPLACE PCINLET VALVE SEATPN:N2B080S-39
1 MAINTENANCE OF STERILISER NO.2
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024 - KKS BATU LINTANG
Task Item UsedQty
Used UOM
MAINTENANCE REPORT FOR THE MONTH OF SEPTEMBER 2016
Work Done By Outsider Problem Description
CLARIFICATION/FILTRATION
SEPARATOR C7A
PURCHASE PCLIFTING TOOL FORDISTRIBUTOR
1 SEPARATECH REPLACED OLD SEPERATOR TOOLS
REWIND UT3PHASE25HP MOTOR STATORCOIL
1 KANDAN ELECTRICAL SERVICE SEPARATOR MOTOR BURNED OUT
REWIND UT3PHASE18.5KW MOTOR STATORCOIL
1 KANDAN ELECTRICAL SERVICE
SEPARATOR C7B
REPLACE STEROSION GUARD (LOWER) 1 MAINTENANCE OF SLUDGE SEPERATORREPLACE PCBUSHING 8
SEPARATOR C7C
REPLACE PCPARING DISC 528534-80 1 MAINTENANCE OF SLUDGE SEPERATORREPLACE PCINLET PIPE 517670-02 1REPLACE STEROSION GAURD
(LOWER)5358921
SLUDGE PIT PUMP
PURCHASE UT2 1/2" MTP MSSC CAST IRONCASING
1 CONSOLIDATED ENG SDN BHD MANITENANCE OF MTP PUMP
PURCHASE PC2 1/2" MTP MSSC S/STEEL LINER 1 CONSOLIDATED ENG SDN BHD
SLUDGE TANKS
PURCHASE LH6"X20(SCH40) STEAM PIPE 1 OIL ROOM PIPING
VIBRATING SCREEN
REPLACE RL40GX3'X28' S/STEEL WIRE MESH 1 MAINTENANCE OF VIBRATING SCREENREPLACE UT6" S/STEEL ANGLE BAFFLE
PLATE10
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024 - KKS BATU LINTANG
Task Item UsedQty
Used UOM
MAINTENANCE REPORT FOR THE MONTH OF SEPTEMBER 2016
Work Done By Outsider Problem Description
WATER SUPPLY
WATER TREATMENT PLANT PIPINGS
REPLACE PC1/4" S/STEEL DISCHARGE CHECKVALVE
1 MAINTENANCE OF WATER TREATMENT PLANT
REPLACE PC1/4" S/STEEL SUCTION CHECKVALVE
1
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024 - KKS BATU LINTANG
Task Item UsedQty
Used UOM
MAINTENANCE REPORT FOR THE MONTH OF SEPTEMBER 2016
Work Done By Outsider Problem Description
DIGESTION/PRESSING
DCO PUMP NO.1
REPLACE PC4"C.I. BODY S/STEEL BALLVALVE
1 MAINTENANCE OF CRUDE OIL PIPING
REPAIR UTSERVICE 2 1/2" MTP PUMP 1 VISIBLE ENGINEERING SERVICES MAINTENANCE OF DCO PUMP
DIGESTER NO.2
REPLACE STP15 DIGESTER EXPELLER ARM 1 MAINTENANCE OF DIGESTERREPLACE PCC.STEEL SHORT ARM 4REPLACE PCC.STEEL LONG ARM 4REWIND UT3PHASE40HP MOTOR STATOR
COIL1 KANDAN ELECTRICAL SERVICE DIGESTER MOTOR BURNED OUT
DIGESTER/PRESS PIPING/FITTINGS/INSTRUMENTATION
REPLACE PCS/STEEL BOTTOM PLATE NO 1 1 MAINTENANCE OF DIGESTERREPLACE PCS/STEEL BOTTOM PLATE NO 2 1
PRESS NO.1
REPLACE PCP15 PRESSURE CONE 2 MAINTENANCE OF SCREW PRESSREPLACE STP15 CB/MSB LENGTHENING
SHAFT1
REPLACE STP15 CB/MSB WORM SCREW 1
PRESS NO.3
REPLACE STCB/MSB WORM SCREW 1 MAINTENANCE OF SCREW PRESSREPLACE UTP15 PRESS CAGE 1REPLACE STP15 CB/MSB LENGTHENING
SHAFT1
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024 - KKS BATU LINTANG
Task Item UsedQty
Used UOM
MAINTENANCE REPORT FOR THE MONTH OF SEPTEMBER 2016
Work Done By Outsider Problem Description
INCINERATOR
INCLINED EFB CONVEYOR
REPAIR PC6" RENOLD CONN LINK 10 MAINTENANCE OF INCLINE EFB CONVEYOR
RECEPTION
BOGIES & CAGES
- PCRECOND BEARING BLOK C/WHITEC BUSH
26 BOGIE/CAGE MAINTENANCE
- SHNEW CAGE BTTOM MS PLATE5MMX5'X10'
2
- UT5' X8.5' FFB CAGE BASE PLATE 2- UT4" PERFORATED CAGE STEAM
PIPE2
- UT4 1/2' CURVE X 8 1/2' CAGE CURSIDE PLT
4
- ST12 1/2" CAST STEEL BOGIEWHEEL
4
- UTBOGIE FRAME HOOK BUMPER 2- UTBOGIE FRAME TOWING BUMPER 2
LOADING RAMP
RECONDITION STHUDRAULIC CYLINDER 1 WELL ON ENGINEERING & TRADING MAINTENANCE OF LOADING RAMP
LOADING RAMP CAPSTAN
REPLACE RL16MMX150" WIRE ROPE 1 MAINTENANCE OF WIRE ROPE CAPSTANREPLACE RL16MMX250" WIRE ROPE 1
RAIL TRACK/SWITCHES
REPAIR SH3/8"X4'X8' M.S. PLATE 1 REPAIR RAILTRACK
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024 - KKS BATU LINTANG
Task Item UsedQty
Used UOM
MAINTENANCE REPORT FOR THE MONTH OF SEPTEMBER 2016
Work Done By Outsider Problem Description
EFFLUENT DISPOSAL
BELT PRESS STATION
REPLACE LH5"X20'(SCH40) STEAM PIPE 1 REPLACE BELT PRESS SLUDGE INLET PIPE
POWER GENERATION
CHEMICAL DOSING PUMP
REPAIR MPE TUBING 30 MAINTENANCE OF BOLER CHEMICAL TANK
VEHICLES
CAT 950 (SHOVEL)
PURCHASE UTN150YOKOHAMA BATTERY 1 KEAT HENG KEDAI TYRE & BATTERY MAINTENANCE OF CATERPILLAR
KERNEL RECOVERY PLANT
KERNEL SILO NO 1 & 2
REPLACE PC2" 10K GLOBE VALVE SE 1 REPLACE STEAM VALVE KERNEL HEATER SILO
RIPPLE MILL MSB K23
PURCHASE STMSB 6TON SQUARE RODHOLDER
1 MSHK ENGINEERING SDN BHD MAINTENANCE OF ROTOR RIPPLE MILL
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024 - KKS BATU LINTANG
Task Item UsedQty
Used UOM
MAINTENANCE REPORT FOR THE MONTH OF SEPTEMBER 2016
Work Done By Outsider Problem Description
HOISTING & THRESHING
HOIST
PURCHASE STCONTACT POINT3TB46 3 MAINTENANCE OF HOISTREPAIR & RENEW UTMAIN MOTOR COIL 1 LIFTECH ENGINEERING MAINTENANCE OF HOIST MAIN MOTORREPAIR & RENEW PCSKF BEARING NU307 2 LIFTECH ENGINEERINGREPAIR & RENEW PCTHRUST BEARING 51113 1 LIFTECH ENGINEERINGREPAIR & RENEW PCPINION SHAFT 2 LIFTECH ENGINEERINGREPAIR & RENEW PCPROTECTIVE CAP 4 LIFTECH ENGINEERINGREPAIR & RENEW PCWHEEL LEG 4 LIFTECH ENGINEERINGREPAIR & RENEW PCWHEEL LEG SHAFT 4 LIFTECH ENGINEERINGREPAIR & RENEW PCCOUPLING HALF P600 1 LIFTECH ENGINEERINGREPAIR & RENEW PCCYL ROLLER BEARING 2 LIFTECH ENGINEERINGREPAIR & RENEW PCDISHED WASHER PACK 1 LIFTECH ENGINEERINGREPAIR & RENEW UTREWIND MAIN MOTOR 1 LIFTECH ENGINEERING MAINTENANCE OF CROSS TRAVELLING MOTORREPAIR & RENEW UTREPAIR ROTOR SHAFT 2 LIFTECH ENGINEERINGREPAIR & RENEW PCTHRUST RING 2 LIFTECH ENGINEERINGREPAIR & RENEW PCOIL SEAL 6 LIFTECH ENGINEERINGREPAIR & RENEW PCTHRUST BEARING 2 LIFTECH ENGINEERING
THRESHING STATION
PURCHASE ST3" CAST IRON BODY HANGERBEARING
4 WELL ON ENGINEERING & TRADING MAINTENANCE OF THRESHER CONVEYOR
FABRICATE JOCLAMP BUNCH INLET RINGPLATE NO1
1 WELL ON ENGINEERING & TRADING MAINTENANCE OF THRESHER
FABRICATE JOCLAMP BUNCH INLET RINGPLATE NO2
1 WELL ON ENGINEERING & TRADING
DEPERICARPER
CAKE BREAKER CONVEYOR
PURCHASE ST4" CAST IRON BODY HANGERBEARING
4 WELL ON ENGINEERING & TRADING MAINTENANCE OF CBC CONVEYOR
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024 - KKS BATU LINTANG
Task Item UsedQty
Used UOM
MAINTENANCE REPORT FOR THE MONTH OF SEPTEMBER 2016
Work Done By Outsider Problem Description
CONFINED SPACE
ALTAIR 5X MULTIGAS DETECTOR
CALIBRATE UTALTAIR MULTIGAS TESTER 1 DYNAMIC SAFETY SDN BHD CALIBRATION GAS TESTER
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Chan Kok Leong ([email protected])File AttachmentMaintenanceRpt Sep2016.pdf
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PAGE 1
HIGHLIGHTSEstimated percentage of FFB pushed by shovelPercentage FFB pushed due to grading
PRODUCTION
RAINFALL RECORD (mm) Year 2016
Fin Year Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug SepLast FY 365.00 428.00 415.00 144.00 178.00 145.00 328.00 252.00 176.00 202.00 153.00 321.00This FY 312.00 520.00 364.00 133.00 58.00 42.00 60.00 319.00 141.00 212.00 246.00 342.00
OTHER HIGHLIGHTS
DESCRIPTION OF PROBLEMS / ACHIEVEMENTS
Comments :
than the estimate of 5.00%.The month rainfall recorded at 342mm.
TodateThis Month
21.38
Last Month
21.39
The month OER decreased by 1.08% as compared to last month and KER increase by 1.05%Todate OER for FY 2015/16 is 0.06% higher than the estimate of 22.00 and todate KER is 0.48% lower
23.2622.18 O.E.R %
4.585.24 4.19 K.E.R %
PROGRESS REPORT ON
(12TH MONTH OF FINANCIAL YEAR)FOR THE MONTH OF SEPTEMBER 2016
KILANG KELAPA SAWIT BATU LINTANG
Same Period Last YearTodate
22.06
ITEM
4.77
Current Financial Year This Month
5.34
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PAGE 2
1 PRODUCTION REPORT
1.1. FFB STATEMENT
1.1.1. FFB CONTRIBUTION
Estimate for Estimate +/- Estimate +/- EstimateThis Month Todate This Month Todate This Month Todate
KLK Estates MT MT MT MT MT MT2,220.030 25,797.090 4,081.000 43,078.000 -45.60% -40.12%
445.340 6,431.850 - -595.970 7,049.310 2,064.000 20,885.000 -71.13% -66.25%544.980 5,864.470 - -531.880 5,851.000 - -374.190 3,801.490 2,837.000 26,563.000 -86.81% -85.69%873.210 8,748.630 - -356.580 4,231.720 - -
2,536.220 26,521.540 5,176.000 59,438.000 -51.00% -55.38%- - - -- - - -
- -- -- -- -- -- -
Sub Total 8,478.400 94,297.100 14,158.000 149,964.000 -40.12% -37.12%
Non-KLK Estates- -
- - 0.000 0.000 - -655.270 776.490 - -135.000 773.170 - -
- -- -- -- -- -- -- -
Sub Total 790.270 1,549.660 - - - -
Outsiders- -- -- -- -- -- -- -- -- -- -- -- -
Sub Total - - - - - -
Grand Total 9,268.670 95,846.760 14,158.000 149,964.000 -34.53% -36.09%
Comment :
Norseman
Senggang
Genting SelamaGenting Chong Meng
Bukit Tebuan
Sungai PulauPelam
Serapoh
Batu LintangKedah BuntarGhim KhoonNagalelaiSubur
Total FFB received for the month of September 16 is 9268.670mt which is 34.53% lower than the estimate.
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PAGE 31.1.2. FFB COMPOSITION
Composition of crop from various years of planting are :-
MT % MT %1980 - - - - 1981 - - - - 1982 - - - - 1983 - - - - 1984 - - - - 1985 - - - - 1986 - - - - 1987 - - - - 1988 - - 2.11 0.00 1989 - - - - 1990 81.75 0.88 1,575.14 1.64 1991 89.39 0.96 1,802.40 1.88 1992 27.33 0.29 488.24 0.51 1993 34.13 0.37 69.17 0.07 1994 163.82 1.77 2,047.66 2.14 1995 324.98 3.51 4,571.07 4.77 1996 190.94 2.06 2,596.50 2.71 1997 567.34 6.12 6,401.88 6.68 1998 886.28 9.56 9,753.69 10.18 1999 729.21 7.87 8,664.91 9.04 2000 679.26 7.33 7,068.68 7.37 2001 425.51 4.59 4,719.12 4.92 2002 429.22 4.63 3,777.77 3.94 2003 556.43 6.00 5,561.85 5.80 2004 837.38 9.03 7,553.58 7.88 2005 230.43 2.49 1,655.77 1.73 2006 290.75 3.14 1,363.15 1.42 2007 501.55 5.41 4,068.31 4.24 2008 443.01 4.78 3,659.04 3.82 2009 510.50 5.51 5,353.54 5.59 2010 665.26 7.18 6,674.84 6.96 2011 395.15 4.26 3,995.69 4.17 2012/13 209.05 2.26 2,422.65 2.53
- - - - - - - - - - - - - -
Total 9,268.670 100.00 95,846.76 100.00
Append below the classification of Palms According to Age :-Category Palm Age (years) TM % TD %
Immature 1st - 3rd 0% 0%Young 4th - 9th 27% 25%Prime 10th - 18th 55% 52%Old 19th and above 18% 23%Comments :
Year of Planting
Remarks
FFB composition vary from the year 1990 to 2012 with most of the crop
This Month Todate
coming from the year of 1998 & 1999.
-
1.1.3. FFB QUALITY
CONTRIBUTING This Last This Last This Last This Last This Last This Last This Last This LastESTATES Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month
Total/Average 0 0
1.1.4. % FFB ON FLOOR AND IN LOADING RAMP FOR GRADING
FFB INTAKE (MT) % %- -
Comments :
% Empty Bunch% Overnight % Rotten
No grading is carried out by the mill.
- WEIGHT (MT)
LOADING RAMPWEIGHT (MT)
FFB GRADING
9,268.670
PAGE 4
No. of Grading % Black % Underripe % Long Stalk % Pest Damaged
-
1.1.5. LOOSE FRUIT & TRASH CONTENT
This Last This Last This Last This LastNO ESTATES Month Month Month Month Month Month Month Month
123456789
101112
Average 0 0
NO Outsider Estate123
Average 0 0
1.1.6. LOOSE FRUITS TO FFB RATIO
NO ESTATES1 Batu Lintang2 Pelam3 Kedah45678
1.1.7. STONES & TRASH IN FFB
NO ESTATES12345678
Comments :
No Grading is carried out by the mill.
Stones (kgs) per 100 tn FFBTrash
Tonnage (mt) % to FFB
Last Month% to FFB
This Month Last MonthTotal Tonnage
This Month
Fruit in Load Loose Fruit (%) FFB %
PAGE 4.1
No. of Grading % Loose Trash Content in Trash Content in
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PAGE 5
1.2. PRODUCTION QUALITY
1.2.1. PRODUCTION OIL / DESPATCH OIL
X S.D. X S.D. X S.D. X S.D.
FFA %
Moisture (VM) %
Dirt %
Peroxide Value %
DOBI
ANALYSIS RESULT BY (KDC/TQCC)
TaikoSAMPLE Average StandardFFA 4.12 4.79 4.10 3.0 MaxVM 0.13 0.22 0.18 0.13 MaxDIRT 0.037 0.028 0.04 0.03 MaxPEROXIDE VALUE 0.80 0.70 0.75 0.60 MaxIODINE VALUE 51.90 52.10 51.95 50 - 54DOBI VALUE 2.67 2.66 2.66 3.0 MinCAROTENE 565.75 600 MinE233 (1% CORR.) 1.16 1.25 1.20 1.20 MaxE269 (1% CORR.) 0.27 0.31 0.29 0.20 MaxIRON 5.0 - 3.0PHOSPHORUS 8.0 - 5.0D.F. (Delta Y) 15.61 15.45 15.45 20.0 MinQUALITY RATING NIL
Comments :
610.00
16.40
The quality of despatched Oil within the Marketing specifications.
0.13
0.020
2.66 0.03
0.020
0.12
2.67 0.042.65 0.05
0.29
2.59
The quality of production oil was satisfactory.
540.00
0.36
0.03
0.021
0.223.56
2nd Week
573.00
0.80
14.33
540.00
51.90
1st Week
0.210.0600.70
Marketing
1.210.28
< 0.25
3.57 3.90
51.902.73
PRODUCTIONThis Month Last Month
2.67 0.04
This Month DESPATCH
Last Month
0.018
0.15
3.91
0.009
0.02
3.710.28
0.01
0.013
Specification
< 5.0
3rd Week 4th Week
> 2.31
0.018
0.12
4.11 0.30
1.18
0.03
0.018
0.150.038
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PAGE 61.2.2. PRODUCTION / DESPATCH KERNEL
MARKETINGX S.D. X S.D. X S.D. X S.D. SPECIFICATION
5.42 0.27 5.22 0.42 4.33 0.35 5.48 0.08 6%4.38 0.30 5.08 0.54 5.51 0.12 4.58 0.26 7%0.21 0.03 0.22 0.23
12.20 0.03 12.20 2.680.25 0.07 0.31 0.07 0.22 0.05 0.23 0.08
1.2.3. CPO DESPATCHBUYER MILL BUYER'S + / -
NET NET ON MILLWEIGHT WEIGHT NET WEIGHT
tn tn tn1- 0.000 0.000 0.0002- 0.000 0.000 0.0003- 0.000 0.000 0.0004- 0.000 0.000 0.0005- 0.000 0.000 0.0006- 493.920 494.160 0.2407- 917.120 918.890 1.7708- 283.780 284.070 0.2909- 499.890 500.230 0.340
10- 0.000 2194.710 2197.350 2.640
1.2.4. PK DESPATCHBUYER MILL
NETWEIGHT
tn1- 0.0002- 0.000 3- 4- 0.0005- 466.1906-7-
Total : 466.190
1.2.5. CXC REPORT
Comments :
THIS MONTH
MEWAH OIL - (SG)
WILMAR (KLKC/00351-S)MEWAH OIL(ISCC)
DESPATCHTHIS MONTH LAST MONTH
PRODUCTIONLAST MONTH
MOISTURE %DIRT %FFA %TOTAL BROKEN KERNEL %STONE CONTENT %
TAIKO BLEACHING
KL-KEPONG OLEOMAS (ISCC)
KL-KEPONG OLEOMAS (MB)UNITATA (SG)
SINN HWAT HENG
FELDA IFFCO SDN BHD (SG)
LAST MONTH
SANG KEE
KL-KEPONG OLEOMAS
CARGILL PALM (SG)
UNITATA (SG)
ISI SAWITFLEET PALM
Total CPO tankers dispatched with active GPS (A) 58
2
Total CPO tankers dispatched with non-active GPS (B)
No. of loads with the weight shortage of 80kg and above
THIS MONTH
1
Month of Sept 2016 - 100% of CPO-SG despatched from total despatch of 2194.710mt - 100% of PK SG despatched from total despatch of 466.190 mt
The difference in weight for CPO despatch between the mill and the buyers was 2.640 mt
Total number of CPO tankers dispatched (A+B+C)
The kernel quality is within the Marketing Specification.
77
7758Total CPO tankers dispatched with no GPS installed (C)
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PAGE 6.1
LOADS FROM MONTH: September 2016
Ticket No Driver Vehicle Date Mill Buyer Loss (A) Buyer
A094607 A.THANASEGARAN AJG1139 27-09-16 40.570 40.480 0.090 CARGILL 20.000
Total 0.090 20.000 0.000* Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.
Comments
CPO Despatch Loads With Weight Shortage of 80kg and Above
Charges to the
transporters (MT) *
The shortage is charged to the transporters.
EXTRACTED FROM CXC REPORT
Actual oil recovered (MT) at Mill
(B)
Tanker with GPS
Weight Details (MT)
-
PAGE 6.2
No. Tanker number Date Time Action Taken / RemarksNett Weight diff. with buyers (+/-) (MT)
None of the tankers that doesn't follow the authorisedroute during delivery.
Total 0.000
GPS VIOLATION REPORT FOR KILANG KELAPA SAWIT BATU LINTANG ON September 2016On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only
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PAGE 71.3. COST OF PRODUCTION
(Basis : Cost per tonne CPO)
ThisMonth Todate Year ' s
September 2016 12 mths EstimateRM / tn RM / tn RM / tn
Indirect Cost 69.34 83.16 61.53
Depreciation 15.69 18.30 11.73
Manufacturing Cost 179.42 219.73 177.98
Ex-Mill Cost 264.45 321.19 251.24
Cooking Oil Cess 0.00 0.00 0.00
Palm Oil Stabilisation Cess 2.00 2.00 2.00
CPO (Sabah) Sales Tax
Despatch & Selling 49.54 48.44 38.34
TOTAL EXPENDITURE 315.99 371.63 291.58
A/c This Month Estimate
Code RM/ton CPO RM/ton CPO Diff. (%)1 0.97 0.73 32.9%2 20.27 11.23 80.5%3 8.41 5.48 53.5%
11 1.87 1.15 62.6%
12 1.35 1.07 26.2%19 6.10 4.20 45.2%41 3.83 2.87 33.4%43 21.41 11.89 80.1%
48 7.52 6.66 12.9%
50 28.46 19.73 44.2%
52 14.16 8.64 63.9%
55 15.74 11.01 43.0%
71 49.54 38.34 29.2%
Comments :
Comments
Replaced 2 unit digester bottom plate (RM5700) and repair CO pump (RM2500)Under estimate cpo transport to Port Klang area.
Under estimate the new OT rate due to minimun wages.
Higher lab operator overtime due to grader worker resign
Higher cost due to expenses for Family Day(RM1500)Higher AP wages and OT levied by BLEHigher due to low crop processed(34%)
Replaced crane travelling wheel,motor & shaft(RM18,000)
Purchased 1 unit new FFB cages (RM5500) & 4 pcs cages side plate (RM5120.00)
Higher cost due to low crop processed(34%)Under estimate the additional executive salary.Higher cost due to renewal work permit for 3 Indonesia Foreign Workers (RM2520)& public holiday paid
Higher cost due to purchase clinical charges by BLE(RM1819)
Manufacturing cost was at RM 179.42/tonne oil against estimate of RM 177.98/tonne oil.
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PAGE 82 PROCESS PERFORMANCE
2.1. STERILIZATION
Summary of sterilisation cycle for the month is tabulated as follows :-
Function X (min) S.D.Deaeration 21st. Peak (1.2 Bar / 17.4 psi) 101st. Peak exhaust 22nd. Peak (1.2 Bar / 17.4 psi) 62nd. Peak exhaust 23rd. Peak (1.2 Bar / 17.4 psi) 63rd. Peak exhaust 24th. Peak (2.9 Bar / 42 psi) 11Holding Time 45Final exhaust 5Steaming cycle 91 0Door Open to Door Shut Time 15
X S.D. X S.D.USB after 1st Threshing (%)USB after 2nd Threshing (%) 1.34 0.04 1.37 0.06Threshing Efficiency (%)
STERILIZER CONDENSATE
This Month Last MonthX S.D. X S.D.
0.95 0.08 0.93 0.10
Condensate / FFB Ratio
Absolute oil loss (kg/tn FFB)
Comments :
Last MonthThis Month
Steriliser condensate (Oil Content in Wet Basis)
OLWB in steriliser condensate at range of 1.00%.The condensate is recycled to system as press dilution.Sterilization using four peak sterilising.
The percentage of USB is 1.34% .
-
PAGE 9.02.2. DIGESTING & PRESSING STATION
2.2.1. DIGESTER TEMPERATURE OC
This Month Last Month DIGESTER X S.D. X S.D. Digester No. 1 95.00 0.44 96.00 0.45 Digester No. 2 96.00 0.45 95.00 0.44 Digester No. 3 95.00 0.46 95.00 0.50 Digester No. 4 Digester No. 5 Digester No. 6 Digester No. 7 Digester No. 8 Digester No. 9
2.2.2. PRESSING
Press Press Press Press Press Press Press Press Press AverageNo. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9
X 5.12 5.18 5.16 5.15S.D. 0.18 0.29 0.29 0.25
X 5.18 5.13 5.30 5.20S.D. 0.20 0.26 0.09 0.18
X 7.74 7.65 7.80 7.73S.D. 0.11 0.24 0.08 0.14
X 7.69 7.72 7.75 7.72S.D. 0.19 0.16 0.20 0.18
X 19.66 20.39 19.75 19.93S.D. 1.25 0.79 1.03 1.02
X 19.47 19.98 19.78 19.74S.D. 0.91 0.61 0.42 0.65
X 73.95 279.51 271.59 208.35S.D.
X 280.95 241.02 74.33 198.77S.D.
Comments :
- Nut Breakage was recorded at 19.93% and will strive to control below 15%.
This Month
Last Month
This Month
Last Month
OIL LOSS ON DRY BASIS (OLDB)
NUT BREAKAGE (%)
PRESS RUNNING HOURS
This Month
Last Month
This Month
Last Month
OIL LOSS ON WET BASIS (OLWB)
- Digester temperature was >90 C
- Average OLDB of Press Fibre was recorded at 7.73%
-
PAGE 9.12.2.3.
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
X 28.16 20.72 31.97 34.32 60.24 61.24 6.37 6.69 7.47 7.70 23.06 20.72 11.41 11.32S.D. 0.77 2.81 6.60 5.25 0.47 1.60 1.42 1.49 1.01 1.36 3.53 2.81 1.53 2.85N
True Nut TrashTrue Mesocarp (ripe)
True Mesocarp (unripe)
Oil in Mesocarp OLWB Normal Parthenocarp
Abnormal Partnenocarp
-
PAGE 9.2
2.2.4. EFB PRESSING
Press Press Press Press Super SuperNo. 1 No. 2 No. 3 No. 4 Press 1 Press 2
PRESS RUNNING This Month HOURS Last Month DOWN TIME This Month
Last Month
2.2.5. OIL RECOVERED
This Month F F A (%) DOBI
VM (%)OLWB (%)
Press 1 Press 2 Press 3 Press 4 Press 5 Press 6 Press 7 Press Fibre (OLDB) Ratio EFB Liquor to FFB (%)
2.2.6. SPLITTER
RUNNING HOURSThis Month Last Month
No. 1 No. 2
Comments :
Last Month
No EFB press installed in this mill.
-
PAGE 10
2.3. CLARIFICATION STATION
2.3.1. CLARIFICATION TANK
This Month Last MonthTank 1 Tank 2 Tank 3 Tank 1 Tank 2 Tank 3
X 96.00 94.00S.D 2.64 2.40
% Oil in underflow X 5.30 5.27 (% OLWB) S.D 0.31 0.64
2.3.2. SLUDGE SEPARATOR (S) / CENTRIFUGE (C)
S1 S2 S3 C1 C2 C3 C4 C5 C6 C7 C8X 0.83 0.80 0.82
S.D 0.08 0.06 0.06X 0.83 0.85 0.85
S.D. 0.10 0.08 0.11T Mth X 288.13 185.00 278.52L Mth X 320.91 318.71 227.59T Mth X 1.60 1.60 1.60L Mth X 1.60 1.60 1.60T Mth X 1725.37 1107.81 1667.82L Mth X 2071.95 2057.68 1469.38T Mth X 1.56 0.96 1.48L Mth X 1.59 1.62 1.15
Comments :
Separate Waste Basculator (mt)
Oil losses on Absolute Terms (Kg/tn FFB)
OLWB in underflow was recorded at 5.30%.Temperature of underflow was recorded at 94 C.
Temperature OC
This MonthLast
Month
% Oil loss on wet basis (x)
Operating Hours (hrs)
Nozzle size (mm)
Main Menu
-
PAGE 11
2.3.2. DECANTER (D)
Inlet
D1 D2 D1 D2 D1 D2X
S.DX
S.D.X
S.DX
S.D.X
S.DX
S.D.T Mth XL Mth X
Comments :
Last Month
No Decanters are installed in the mill.
Temperature (oC)
Operating Hours
NOS % (x)
Last Month
Heavy Phase
This MonthLast
Month
This Month Solid Phase Light Phase
Oil % (x)
This MonthLast
Month
VM % (x)
This Month
-
PAGE 12
2.3.3. DILUTION RATE & ABSOLUTE OIL LOSS
X S.D. X S.DDILUTION RATE % 26.00 1.21 25.00 1.47Separator Waste to FFB ratioDecanter cake to FFB ratioAbsolute Oil loss in Separator/Centrifuge kg/mt FFB 4.13 4.36Absolute Oil loss in Decanter Cake kg/mt FFBTotal Oil loss kg/MT FFB 4.13 0.00 4.36 0.00
2.3.4. OIL LOSSES AFTER DEOILING TANK TO EFFLUENT
DescriptionAfter Deoiling tank (OLWB)After Cooling pond
Comments :
No decanter cake is produced.
0.690.750.72
Oil losses after cooling pond recorded below 1%.
This Month Last Month
This Month Last Month
Absolute oil loss in kg/mt FFB recorded at 4.13kg/FFB
0.75
-
PAGE 13
2.3.5. PURIFIER & VACUUM DRYER
No: 1 No: 2 No: 1 No: 2 No: 3 No: 4 No: 5X
S.DX
S.D.X
S.DX
S.D.X
S.DX
S.D.X
S.DX
S.D.
2.3.6. VACUUM DRYER
X S.D X S.D X S.DThis Month 75.00 0.69 0.30 0.03 0.13 0.03 56.67Last Month 76.00 0.50 0.30 0.04 0.12 0.03 60.00This MonthLast MonthThis MonthLast Month
Comments :
% VM
This MonthLast
Month
% Dirt
This MonthLast
Month
VM % Before Dryer
VM Rem. Eff
This MonthLast
Month
Dirt Rem. Eff
This MonthLast
Month
PURIFIER After PurifierBefore Purifier
VACUUM DRYER Vacuum (-cm Hg) VM % After DryerVM.
Removal Eff.
No: 1
No: 2
No: 3
Vacuum dryer efficiency was satisfactory.
-
2.4. NUT & KERNEL STATION PAGE 13.1
2.4.1. NUT SILO & KERNEL SILOS
DESCRIPTION No: 1 No: 2 No: 3 No: 4X 19.22 19.48
S.D 0.70 0.80X 19.30 19.17
S.D. 0.82 0.41X 14.65 15.67
S.D 1.12 0.58X 14.67 15.10
S.D. 0.59 19.56X 23.78
S.DX 23.99 21.23
S.D.
2.4.2. KERNEL SILO
1 2 3 4 5 1 2 3 4 5Top
Middle 50.00 40.00 50.00 45.00Bottom 61.00 66.00 64.00 70.00
% VM Fresh Kernel X 20.22 20.36 20.17 19.90S.D 0.90 0.74 0.91 0.61X 5.40 5.48 5.49 5.50
S.D 0.29 0.08 0.22 0.42% Drying Efficiency 73.29 73.08 72.78 72.36
Comments :
This MonthLast
Month
Kernel drying efficiency was satisfactory.
This Month Last Month
% Drying Efficiency
% Dried Kernel
Temperature oC
% VM Fresh Nut
This MonthLast
Month
% Dried Nut
This MonthLast
Month
-
2.4.3. NUT CRACKING EFFICIENCY PAGE 13.2
X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Nut (%) 83.62 1.59 83.04 1.45Broken Nut (%) 8.89 1.71 8.53 1.58Whole Kernel (%) 0.54 0.16 0.43 0.12Brokern Kernel (%) 0.32 0.18 0.61 0.07
X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Kernel (%) 35.61 1.18 35.97 0.48Broken Kernel (%) 11.70 1.00 11.36 0.22Uncracked Nut (%) 0.17 0.08 0.17 0.05Half cracked Nut (%) 0.25 0.06 0.27 0.06
X SD X SDRipple Mill No: 1 98.83 0.41 99.19 0.37Ripple Mill No: 2 99.11 0.22 99.32 0.24Ripple Mill No: 3Ripple Mill No: 4Ripple Mill No: 5Ripple Mill No: 6Ripple Mill No: 7Ripple Mill No: 8Ripple Mill No: 9
Comments :
Nut cracking eff. & kernel recovery eff. was satisfactory.
No: 4 No: 5
Nut Cracking Eff.
Kernel Recovery Eff.
Mixture Composition after Cracker
No: 1
R I P P L E M I L L
R I P P L E M I L L
No: 1 No: 2 No: 3 No: 7 No: 8 No: 9Nut Composition before Cracker (INPUT)
No: 4 No: 5 No: 6
No: 8 No: 9No: 2 No: 3 No: 6 No: 7
-
PAGE 142.4.4. KERNEL LOSSES / COST
X SD X SD X SD X SD X SD X SD
0.63 0.09 0.69 0.06
1st Stage
2nd Stage
1st Stage
2nd Stage
1st Stage
2nd Stage
1st Stage
2nd Stage
1st Stage
2nd Stage
1st Stage
2nd Stage
0.77 0.10 0.77 0.10
Claybath 0.67 0.14 0.75 0.20
2.4.5. RUNNING COST
Comments :
Line 3Line 1 Line 2 Line 3 Line 1 Line 2Last MonthThis Month
Kernel Produced (mt)Total Kaolin or Calcium Carbonate Cost (RM)
485.607 457.875
Last Month Todate
4392.534
2320.500 2915.500 21060.500
Cyclone Fibre
LTDSHydrocyclone (PK in wet shell)
This Month
Cost / MT of PK (RM)
Cost / MT of FFB (RM)
4.779 6.367 4.795
Other Cost e.g Sodium Silicate (RM)
0.250 0.267 0.220
All kernel losses was within the in-house target.
-
PAGE 152.5. BOILER / POWER HOUSE
2.5.1. BOILER HOUSE
Description This Month Last Month TodateBoiler Chemical Cost (RM) 1390.30 1638.62 14068.89 Cost / MT FFB (RM) 0.15 0.15 0.15
2.5.2. POWER HOUSE
DescriptionThis Month Last Month This Month Last Month This Month Last Month This Month Last Month This Month Last Month
Turbines > Dresser RandNo. 1 (700 KW) 356.0 428.4 143560 173530 403.3 405.1No. 2 (400 KW)No. 3 (0 KW)No. 4 (0 KW)Diesel Gen Set > CumminsNo. 1 (300 KW) 2.9 4.6 69.0 228.00 23.79 49.57No. 2 (640 KW)No. 3 (640 KW)KwHr / mt FFB (Turbine + Genset)
2.5.3. TNB POWER SUPPLY
KwHr RM KwHr RM KwHr RMPalm Oil Mill 36139.00 16553.14 37689.00 17263.67 399510.00 184979.12Rubber FactoryEcomat PlantTotal 36139.00 16553.14 37689.00 17263.67 399510.00 184979.12
Comments :
This Month
Steam Consumption per KwHr (Turbine)
Diesel genset warmed up to maintain its condition.TNB supply is used to start the mill operation by using change over switch.
Last Month Todate
Operating Hours Total KwH Generated Kw KwHr / LitDiesel Consumption
(Litres)
-
PAGE 16
2.6. WATER TREATMENT PLANT
2.6.1. WATER CONSUMPTION
Description This Month Last Month This Month Last Month m3/mt FFBOwnEstate
Mill 12300.00 14910.00 1.33 FCTOTAL 12300.00 14910.00 0.00 0.00 1.33
2.6.2. WATER TREATMENT COST
This Month Last Month TodateChemical Cost (RM) 2164.91 2779.82 24678.52Cost /m3 water (cts / m3) 0.18 0.19 0.20Cost /mt FFB (cts / mt FFB) 0.23 0.25 0.25Water Consumption (m3 / mt FFB) 1.33 1.36 1.26
2.6.3. MONTHLY LICENCE COSTPUMPING RAW WATER FROM RIVER
This Month Last Month TodateTotal Volume of water (m3) consumed 12300.00 14910.00 120676.00Total Cost (RM)
Comments :
Domestic
Water consumed%
Water treatment cost is 0.18cts/m3 of water.Belt press production : 2.10 mt/hrCost of cake Production : 9.76 Rm/mt of cake
-
PAGE 17
2.7. General (Visitors / Security / Training Programme / Details of Breakdown, etc)
2.7.1. Visitation
Date21/09-22/9/16
26-09-16
2.7.2. Training
Date08-09-16
2.7.3. Security
Date27-09-16
2.7.4. OSH Matter
Date
2.7.5. RSPO Matter
Date
2.7.6. Amenities
Date
2.7.7. Water Supply
Date
2.7.8. EFB DISPOSAL
2.7.9. DECANTER CAKE DISPOSAL
Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)
2,008.500 124.489 Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)
14.682 2,118.307
Remarks
Remarks
RemarksPersonTQCC auditJKKP audit
Remarks
Remarks
RemarksPDRM Bandar Bahru Renewal Gun Licience
RemarksJKKP seminar at Alor setar (Mr.Yeo & En Azimil)
-
PAGE 17.1
2.8.0. Effluent Treatment
Date
2.8.1 Mill Downtime
Date Hours Date Hours
Total 0 0
2.8.2 Housekeeping / Beautification / Linesite / Compound
Date
2.8.3. Others
Date
Comments
Remarks
Details DetailsLine 1 Line 2
Remarks
Remarks
-
PAGE 17.2
2.8.4. Effluent Result For September 2016
abcdefgh
2.8.5 Trailing Report
5000 MAX
DOE LimitpH N/A
TQCC Result879BOD (mg / l)
100680
COD (mg / l) N/ATotal Nitrogen (mg / l) N/A
39
4861Total Solids (mg / l)
Oil & Grease (mg / l) N/AN/A
43
Suspended Solids (mg / l)N/A
302
Ammonical Nitrogen (mg / l) N/A
-
PAGE 183.0 MANPOWER
3.1. EMPLOYEES
MALAYS CHINESE INDIANS OTHERS TOTAL Executives 1 2 2 0 5 Subordinate Staff 5 0 13 0 18 TOTAL 6 2 15 0 23
3.2. SUBORDINATE STAFF LEAVE STATUS
Leave Leave Leave B/F from Earned Todate TakenYear '15 for Year '16 (A+B) This Bal
No. Position (Days)-A (Days)-B Total Month (A+B-C)1 C/CLERK 21 16 37 4 17 202 2ND CLERK 11 18 29 2 22 73 CHARGEMAN 1 18 19 0 18 14 SUPERVISOR 7 18 25 3 21 45 SUPERVISOR 9 4 13 2 13 06 E/DRIVER 3 13 16 1 15 17 BOILERMAN -5 13 8 3 15 -78 BOILERMAN 18 13 31 0 10 219 LAB OPER 2 13 15 1 27 -1210 MECHANIC 18 13 31 0 14 1711 MECHANIC 11 13 24 0 11 1312 MECHANIC 8 12 20 3 11 91314 FOREMAN 16 18 34 3 18 1615 E/DRIVER 0 13 13 1 10 316 MECHANIC -1 11 10 0 7 317 S/KEEPER 31 16 47 0 0 4718 W/B OPER 0 12 12 3 13 -119 BOILERMAN 2 11 13 1 12 120 SUPERVISOR 0 12 12 0 7 52122232425262728
Comments :
MAHD HANIFFAH
A.MOHANATHASSYED MOHAMAD ADNAN
P.SANKARANAVR.MOGANAKRISHNANR.RAJOOS.MUNIANDYR.BALAN
Leave Taken Todate
(C)ALIZA BINTI MAT ISA
G.LOGANATHANA.PUGALENTHY
S.SUBRAMANIAMSAMSUDDIN BIN ISHAK
G. KRISHNASAMY
SARAVANANGV. THANARASUMANJULA A/P PERUMALUMOHD KHAIRIL ABDULLAHS. JAMESON
NAME
-
PAGE 18.13.3 EMPLOYEE (MILL WORKERS)
(A) CHECKROLL
(1) MALAYSIAN Male Female Sub Total Male Female Sub Total Bumiputera 20 3 23 - 23 Chinese - - - - Indian 23 3 26 - 26 Grand Total 43 6 49 - - - 49
(2) NON-MALAYSIAN Sri Lanka - - - India 7 - 7 - 7 Indonesia 13 - 13 - 13 Bangladeshi - - - Thai - - - Filipino - - - Grand Total 20 - 20 - - - 20 Total Checkroll 63 6 69 - - - 69
(B) CONTRACT / TEMPORARY
(1) MALAYSIAN Male Female Sub Total Male Female Sub Total Bumiputera 2 - 2 - 2 Chinese - - - Indian 1 1 - 1 Grand Total 3 - 3 - - - 3
Employees Dependants (Resident)Total
Employees Dependants (Resident)Total
-
PAGE 19Appendix 1
Unit This Month Last Month Todate1.0 FFB
1.1.1 Weight of FFB processed MT 9,268.670 10,924.070 95,846.760 1.1.2 Estimate MT 14,158.000 14,350.000 148,881.000 1.1.3 Shift Hours Hrs -
2.0 OIL MANUFACTURE2.1.1 Weight of Oil Produced MT 2,055.669 2,541.438 21,145.984 2.1.2 Estimate MT 3,118.000 3,156.000 32,753.000 2.1.3 Oil Extraction Rate % 22.18 23.26 22.06 2.1.4 Estimate % 22.02 21.99 22.00 2.1.5 Press Running Hours Hrs. 625.05 754.51 6,177.59 2.1.6 Production Hours Hrs. 379.50 443.50 3,886.80 2.1.7 Downtime (Line 1) Hrs. 3.00 2.1.8 Downtime (Line 2) Hrs. - 2.1.9 Press Capacity per unit MT / hr 14.83 14.48 15.52 2.2.0 F.F.B. Manufactured / Hours MT / hr 24.42 24.63 24.66 2.2.1 Oil Recovered / Hours MT / hr 5.42 5.73 65.05
3.0 KERNEL MANUFACTURE3.1.1 Weight of kernel Produced MT 485.607 457.875 4,392.061 3.1.2 Estimate MT 706.000 718.000 7,452.000 3.1.3 Kernel Extraction Rate % 5.24 4.19 4.58
;3.1.4 Estimate % 4.99 5.00 5.01 3.1.5 Production Hours Hrs. 379.50 443.50 3,883.55 3.1.6 Kernel Recovered / Hr MT / hr 1.28 1.03 1.13
4.0 DESPATCH AND STOCK4.1.1 Oil Despatched MT 2,197.350 2,909.830 20,077.366 4.1.2 Oil in Stock MT 376.329 518.010 10,146.333 4.1.3 Kernels Despatched MT 466.190 542.680 4,491.850 4.1.4 Kernels in stock MT 90.426 71.009 1,217.621
- Packed / Bulk Silo MT 90.426 71.009 1,217.621 - Kernel in Bag MT -
Remarks :
PROGRESS REPORT FOR THE MONTHOF SEPTEMBER 2016
-
PAGE 20
MAJOR MAINTENANCE REPORT FOR THE MONTH OF SEPTEMBER 2016
(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION(4) HOISTING / TIPPER AND THRESHING STATION
-
PAGE 21
MAJOR MAINTENANCE REPORT FOR THE MONTH OF SEPTEMBER 2016
(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION(8) CLARIFICATION STATION
-
PAGE 22
MAJOR MAINTENANCE REPORT FOR THE MONTH OF SEPTEMBER 2016
(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION(12) EFFLUENT STATION
-
PAGE 23
MAJOR MAINTENANCE REPORT FOR THE MONTH OF SEPTEMBER 2016
(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL
CoverPageHighlightsProductionReportFFBCompositionFFBQualityLF_TrashContentProductionQualityProdDesKernelCPODesGPSRepCOPProcPerfDigPressStationDigPressStation2EFBPressingClarificationStationDecanterDilutionPurifierNutKernelStationNutCrackingEffKernelLossesBoilerPowerHouseWaterTreatmentGeneralGeneral2General3ManPowerEmployeeAppendix1MajorMaintRep1MajorMaintRep2MajorMaintRep3MajorMaintRep4
Main
KKS Progress Report version 1.44 for September 2016
Please select your desire section by a mouse click
Section ASection B
Print
3
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Information for the Progress Report
Co NameKUALA LUMPUR KEPONG BERHAD
Co Reg No.15043-VSetup
OC Code024
OC NameKILANG KELAPA SAWIT BATU LINTANG
Co Start of Fin Mth10
Current Year2016Reset
Current Month9September
Current Month, YrSeptember 2016
Current Fin Mth #12th
Current Fin Mth12th
Current Fin Yr2016
Current Period2015/16
Asst/Manager NameYEO BOON KEATTitleManager
Wt Shortage Limit80Kg
By: Chan Kok LeongInstalled to:C:\eProgressRep\version 1.44
Sys last updated:25-Oct-2013Set:16-Jun-2015
Title ListYearMonthYesNo
Assistant20111No
Senior Assistant20122Yes
Acting Manager20133
Manager20144
Senior Manager20155
20166
20177
20188
20199
202010
202111
202212
Brief Instructions1. Change the Current Year / Month2. Click to get to desire Worksheet Page3. Enter the necessary data - Use Tab key to move to different fields4. Click Save icon to save your work5. Click Print to preview print out
Notes:1. Click Setup to change system defaults2. Click Reset for default zoom or A4 size
++ means click tab for more pages
11. Process Performance
1. Highlights
2. Production Report
4. FFB Quality
5. LF and Trash Content
6. Production Quality
7. Production and Despatch Kernel
8. CPO Despatch Loads with wt shortage
9. GPS Violation Report
10. Cost of Production
12. Digesting & Pressing Station ++
13. EFB Pressing
1. Clarification Station
2. Decanter
3. Dilution Rate & Absolute Oil Loss
4. Purifier & Vacuum Dryer
5. Nut & Kernel Station
6. Nut Cracking Efficiency
7. Kernel Losses / Cost
8. Boiler / Power House
9. Water Treatment Plant
10. General (Visitors/Security/Breakdown, etc.) ++
11. Man Power
12. Appendix 1
3. FFB Composition
13. Major Maintenance Report ++
CoverPage
KILANG KELAPA SAWIT BATU LINTANG
Progress Report
For the month of
SEPTEMBER 2016
Date10/13/16KUALA LUMPUR KEPONG BERHAD
(No. Syarikat: 15043-V)
KILANG KELAPA SAWIT BATU LINTANG
.
(YEO BOON KEAT)
Manager
Highlights
PROGRESS REPORT ONPAGE 1
KILANG KELAPA SAWIT BATU LINTANG
FOR THE MONTH OF SEPTEMBER 2016
(12TH MONTH OF FINANCIAL YEAR)
HIGHLIGHTS
Estimated percentage of FFB pushed by shovel
Percentage FFB pushed due to grading
PRODUCTION
Current Financial YearSame Period Last Year
This MonthLast MonthTodateThis MonthTodate
O.E.R %22.1823.2622.0621.3821.39
K.E.R %5.244.194.585.344.77
RAINFALL RECORD (mm)Year2016
Fin YearOctNovDecJanFebMarAprMayJunJulAugSep
Last FY365.00428.00415.00144.00178.00145.00328.00252.00176.00202.00153.00321.00
This FY312.00520.00364.00133.0058.0042.0060.00319.00141.00212.00246.00342.00
OTHER HIGHLIGHTS
ITEMDESCRIPTION OF PROBLEMS / ACHIEVEMENTS
Comments :
The month OER decreased by 1.08% as compared to last month and KER increase by 1.05%
Todate OER for FY 2015/16 is 0.06% higher than the estimate of 22.00 and todate KER is 0.48% lower
than the estimate of 5.00%.
The month rainfall recorded at 342mm.
Main Menu
ProductionReport
PAGE 2
1PRODUCTION REPORT
1.1.FFB STATEMENT
1.1.1.FFB CONTRIBUTION
Estimate forEstimate+/- Estimate+/- Estimate
This MonthTodateThis MonthTodateThis MonthTodate
KLK EstatesMTMTMTMTMTMT
Batu Lintang2,220.03025,797.0904,081.00043,078.000-45.60%-40.12%
Kedah445.3406,431.850
Buntar595.9707,049.3102,064.00020,885.000-71.13%-66.25%
Ghim Khoon544.9805,864.470--
Nagalelai531.8805,851.000--
Subur374.1903,801.4902,837.00026,563.000-86.81%-85.69%
Norseman873.2108,748.630--
Sungai Pulau356.5804,231.720--
Pelam2,536.22026,521.5405,176.00059,438.000-51.00%-55.38%
Senggang- 0- 0--
Serapoh- 0- 0--
--
--
--
--
--
--
Sub Total8,478.40094,297.10014,158.000149,964.000-40.12%-37.12%
Non-KLK Estates
--
Bukit Tebuan- 0- 00.0000.000
Genting Selama655.270776.490--
Genting Chong Meng135.000773.170--
--
--
--
--
--
--
--
Sub Total790.2701,549.660- 0- 0--
Outsiders
--
--
--
--
--
--
--
--
--
--
Sub Total- 0- 0- 0- 0--
Grand Total9,268.67095,846.76014,158.000149,964.000-34.53%-36.09%
Comment :
Total FFB received for the month of September 16 is 9268.670mt which is 34.53% lower than the estimate.
Main Menu
FFBComposition
PAGE 3
1.1.2.FFB COMPOSITION
Composition of crop from various years of planting are :-
Year of PlantingThis MonthTodate
MT%MT%Palm Age1st-3rd4th-9th10th-18th19th&above
1980- 0- 0- 0- 03602515.475064.471688.73
1981- 0- 0- 0- 035023751.4250118.5221976.82
1982- 0- 0- 0- 034
1983- 0- 0- 0- 033
1984- 0- 0- 0- 032
1985- 0- 0- 0- 031
1986- 0- 0- 0- 030
1987- 0- 0- 0- 029
1988- 0- 02.110.0028
1989- 0- 0- 0- 027
199081.750.881,575.141.6426
199189.390.961,802.401.8825
199227.330.29488.240.5124
199334.130.3769.170.0723
1994163.821.772,047.662.1422
1995324.983.514,571.074.7721
1996190.942.062,596.502.7120
1997567.346.126,401.886.6819
1998886.289.569,753.6910.1818
1999729.217.878,664.919.0417
2000679.267.337,068.687.3716
2001425.514.594,719.124.9215
2002429.224.633,777.773.9414
2003556.436.005,561.855.8013
2004837.389.037,553.587.8812
2005230.432.491,655.771.7311
2006290.753.141,363.151.4210
2007501.555.414,068.314.249
2008443.014.783,659.043.828
2009510.505.515,353.545.597
2010665.267.186,674.846.966
2011395.154.263,995.694.175
2012/13209.052.262,422.652.5399
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
Total9,268.670100.0095,846.76100.00
Append below the classification of Palms According to Age :-
CategoryPalm Age (years)TM %RemarksTD %
Immature1st - 3rd0%0%
Young4th - 9th27%25%
Prime10th - 18th55%52%
Old19th and above18%23%
Comments :
FFB composition vary from the year 1990 to 2012 with most of the crop
coming from the year of 1998 & 1999.
Main Menu
FFBQuality
PAGE 4
1.1.3.FFB QUALITY
No. of Grading% Black% Underripe% Overnight% Rotten% Long Stalk% Pest Damaged% Empty Bunch
CONTRIBUTINGThisLastThisLastThisLastThisLastThisLastThisLastThisLastThisLast
ESTATESMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonth
Total/Average00- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0
1.1.4.% FFB ON FLOOR AND IN LOADING RAMP FOR GRADING
LOADING RAMPFFB GRADING
FFB INTAKE (MT)WEIGHT (MT)%WEIGHT (MT)%
9,268.670- 0- 0- 0
Comments :
No grading is carried out by the mill.
Main Menu
LF_TrashContent
PAGE 4.1
1.1.5.LOOSE FRUIT & TRASH CONTENT
No. of Grading% LooseTrash Content inTrash Content in
Fruit in LoadLoose Fruit (%)FFB %
ThisLastThisLastThisLastThisLast
NOESTATESMonthMonthMonthMonthMonthMonthMonthMonth
1
2
3
4
5
6
7
8
9
10
11
12
Average00- 0- 0- 0- 0- 0- 0
NOOutsider Estate
1
2
3
Average00- 0- 0- 0- 0- 0- 0
1.1.6.LOOSE FRUITS TO FFB RATIO
Total Tonnage% to FFB
NOESTATESThis MonthLast MonthThis MonthLast Month
1Batu Lintang
2Pelam
3Kedah
4
5
6
7
8
1.1.7.STONES & TRASH IN FFB
Trash
NOESTATESStones (kgs) per 100 tn FFBTonnage (mt)% to FFB
1
2
3
4
5
6
7
8
Comments :
No Grading is carried out by the mill.
Main Menu
ProductionQuality
PAGE 5
1.2.PRODUCTION QUALITY
1.2.1.PRODUCTION OIL / DESPATCH OIL
PRODUCTIONDESPATCHMarketing
This MonthLast MonthThis MonthLast MonthSpecification
XS.D.XS.D.XS.D.XS.D.
4.110.363.560.303.910.283.710.22
FFA %< 5.0
0.130.030.120.030.150.010.120.02< 0.25
Moisture (VM) %
0.0200.0210.0200.0180.0180.0130.0180.009
Dirt %
Peroxide Value %
2.660.032.670.042.650.052.670.04
DOBI> 2.31
ANALYSIS RESULT BY (KDC/TQCC)
1st Week2nd Week3rd Week4th WeekTaiko
SAMPLEAverageStandard
FFA3.573.904.124.794.103.0 Max
VM0.210.150.130.220.180.13 Max
DIRT0.0600.0380.0370.0280.040.03 Max
PEROXIDE VALUE0.700.800.800.700.750.60 Max
IODINE VALUE51.9051.9051.9052.1051.9550 - 54
DOBI VALUE2.732.592.672.662.663.0 Min
CAROTENE573.00540.00540.00610.00565.75600 Min
E233 (1% CORR.)1.211.181.161.251.201.20 Max
E269 (1% CORR.)0.280.290.270.310.290.20 Max
IRON0.005.0 - 3.0
PHOSPHORUS0.008.0 - 5.0
D.F. (Delta Y)16.4014.3315.6115.4515.4520.0 Min
QUALITY RATING0.00NIL
Comments :
The quality of despatched Oil within the Marketing specifications.
The quality of production oil was satisfactory.
Main Menu
ProdDesKernel
PAGE 6
1.2.2.PRODUCTION / DESPATCH KERNEL
PRODUCTIONDESPATCH
THIS MONTHLAST MONTHTHIS MONTHLAST MONTHMARKETING
XS.D.XS.D.XS.D.XS.D.SPECIFICATION
MOISTURE %5.420.275.220.424.330.355.480.086%
DIRT %4.380.305.080.545.510.124.580.267%
FFA %0.210.030.220.23
TOTAL BROKEN KERNEL %12.200.0312.202.68
STONE CONTENT %0.250.070.310.070.220.050.230.08
1.2.3.CPO DESPATCH
BUYERMILLBUYER'S+ / -
NETNETON MILL
WEIGHTWEIGHTNET WEIGHT
tntntn
1-WILMAR (KLKC/00351-S)0.0000.0000.000
2-MEWAH OIL(ISCC)0.0000.0000.000
3-MEWAH OIL - (SG)0.0000.0000.000
4-TAIKO BLEACHING0.0000.0000.000
5-KL-KEPONG OLEOMAS (MB)0.0000.0000.000
6-UNITATA (SG)493.920494.1600.240
7-FELDA IFFCO SDN BHD (SG)917.120918.8901.770
8-CARGILL PALM (SG)283.780284.0700.290
9-KL-KEPONG OLEOMAS (ISCC)499.890500.2300.340
10-KL-KEPONG OLEOMAS0.000
2194.7102197.3502.640
1.2.4.PK DESPATCH
BUYERMILL
NET
WEIGHT
tn
1-SANG KEE0.000
2-SINN HWAT HENG0.000
3-ISI SAWIT
4-FLEET PALM0.000
5-UNITATA (SG)466.190
6-
7-
Total :466.190
1.2.5.CXC REPORT
THIS MONTHLAST MONTH
Total CPO tankers dispatched with active GPS (A)5877
Total CPO tankers dispatched with non-active GPS (B)
Total CPO tankers dispatched with no GPS installed (C)
Total number of CPO tankers dispatched (A+B+C)5877
No. of loads with the weight shortage of 80kg and above12
Comments :
The kernel quality is within the Marketing Specification.
The difference in weight for CPO despatch between the mill and the buyers was 2.640 mt
Month of Sept 2016 - 100% of CPO-SG despatched from total despatch of 2194.710mt
- 100% of PK SG despatched from total despatch of 466.190 mt
Main Menu
CPODes
PAGE 6.1
EXTRACTED FROM CXC REPORT
CPO Despatch Loads With Weight Shortage of 80kg and Above
LOADS FROM MONTH: September 2016
Weight Details (MT)Actual oil recovered (MT) at Mill (B)Charges to the transporters (MT) *Tanker with GPS
Ticket NoDriverVehicleDateMillBuyerLoss (A)Buyer
0.0000.000
A094607A.THANASEGARANAJG11399/27/1640.57040.4800.090CARGILL20.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
Total0.09020.0000.000
* Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.
Comments
The shortage is charged to the transporters.
Main Menu
GPSRep
PAGE 6.2
GPS VIOLATION REPORT FOR KILANG KELAPA SAWIT BATU LINTANG ON September 2016
On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only
No.Tanker numberDateTimeAction Taken / RemarksNett Weight diff. with buyers (+/-) (MT)
None of the tankers that doesn't follow the authorised
route during delivery.
Total0.000
Main Menu
COP
PAGE 7
1.3.COST OF PRODUCTION
(Basis : Cost per tonne CPO)
This
MonthTodateYear ' s
September 201612 mthsEstimate
RM / tnRM / tnRM / tn
Indirect Cost69.3483.1661.53
Depreciation15.6918.3011.73
Manufacturing Cost179.42219.73177.98
Ex-Mill Cost264.45321.19251.24
Cooking Oil Cess0.000.000.00
Palm Oil Stabilisation Cess2.002.002.00
CPO (Sabah) Sales Tax
Despatch & Selling49.5448.4438.34
TOTAL EXPENDITURE315.99371.63291.58
A/cThis MonthEstimateComments
CodeRM/ton CPORM/ton CPODiff. (%)
10.970.7332.9%Higher cost due to low crop processed(34%)
220.2711.2380.5%Under estimate the additional executive salary.
38.415.4853.5%Higher cost due to renewal work permit for 3 Indonesia Foreign Workers (RM2520)& public holiday paid
111.871.1562.6%Higher cost due to purchase clinical charges by BLE(RM1819)
121.351.0726.2%Higher cost due to expenses for Family Day(RM1500)
196.104.2045.2%Higher AP wages and OT levied by BLE
413.832.8733.4%Higher due to low crop processed(34%)
4321.4111.8980.1%Under estimate the new OT rate due to minimun wages.
487.526.6612.9%Higher lab operator overtime due to grader worker resign
0.0%
0.0%
0.0%
0.0%
5028.4619.7344.2%Purchased 1 unit new FFB cages (RM5500) & 4 pcs cages side plate (RM5120.00)
0.0%
5214.168.6463.9%Replaced crane travelling wheel,motor & shaft(RM18,000)
5515.7411.0143.0%Replaced 2 unit digester bottom plate (RM5700) and repair CO pump (RM2500)
7149.5438.3429.2%Under estimate cpo transport to Port Klang area.
Comments :
Manufacturing cost was at RM 179.42/tonne oil against estimate of RM 177.98/tonne oil.
Main Menu
ProcPerf
PAGE 8
2PROCESS PERFORMANCE
2.1.STERILIZATION
Summary of sterilisation cycle for the month is tabulated as follows :-
FunctionX (min)S.D.
Deaeration2BarPsi
1st. Peak(1.2 Bar / 17.4 psi)101.217.4
1st. Peak exhaust2
2nd. Peak(1.2 Bar / 17.4 psi)61.217.4
2nd. Peak exhaust2
3rd. Peak(1.2 Bar / 17.4 psi)61.217.4
3rd. Peak exhaust2
4th. Peak(2.9 Bar / 42 psi)112.942
Holding Time45
Final exhaust5
Steaming cycle910
Door Open to Door Shut Time15
This MonthLast Month
XS.D.XS.D.
USB after 1st Threshing (%)
USB after 2nd Threshing (%)1.340.041.370.06
Threshing Efficiency (%)
STERILIZER CONDENSATE
This MonthLast Month
XS.D.XS.D.
Steriliser condensate (Oil Content in Wet Basis)0.950.080.930.10
Condensate / FFB Ratio
Absolute oil loss (kg/tn FFB)
Comments :
The percentage of USB is 1.34% .
OLWB in steriliser condensate at range of 1.00%.
The condensate is recycled to system as press dilution.
Sterilization using four peak sterilising.
Main Menu
DigPressStation
PAGE 9.0
2.2.DIGESTING & PRESSING STATION
2.2.1.DIGESTER TEMPERATURE OC
ThisMonthLastMonth
DIGESTERXS.D.XS.D.
Digester No. 195.000.4496.000.45
Digester No. 296.000.4595.000.44
Digester No. 395.000.4695.000.50
Digester No. 4
Digester No. 5
Digester No. 6
Digester No. 7
Digester No. 8
Digester No. 9
2.2.2.PRESSING
PressPressPressPressPressPressPressPressPressAverage
No. 1No. 2No. 3No. 4No. 5No. 6No. 7No. 8No. 9
OIL LOSS ON WET BASIS (OLWB)This MonthX5.125.185.165.15
S.D.0.180.290.290.25
Last MonthX5.185.135.305.20
S.D.0.200.260.090.18
OIL LOSS ON DRY BASIS (OLDB)This MonthX7.747.657.807.73
S.D.0.110.240.080.14
Last MonthX7.697.727.757.72
S.D.0.190.160.200.18
NUT BREAKAGE (%)This MonthX19.6620.3919.7519.93
S.D.1.250.791.031.02
Last MonthX19.4719.9819.7819.74
S.D.0.910.610.420.65
PRESS RUNNING HOURSThis MonthX73.95279.51271.59208.35
S.D.0.00
Last MonthX280.95241.0274.33198.77
S.D.0.00
Comments :
- Digester temperature was >90 C
- Nut Breakage was recorded at 19.93% and will strive to control below 15%.
- Average OLDB of Press Fibre was recorded at 7.73%
Main Menu
DigPressStation2
PAGE 9.1
2.2.3.
True Mesocarp (ripe)True Mesocarp (unripe)Oil in MesocarpOLWBNormal ParthenocarpAbnormal PartnenocarpTrue NutTrash
This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month
X28.1620.7231.9734.3260.2461.246.376.697.477.7023.0620.7211.4111.32
S.D.0.772.816.605.250.471.601.421.491.011.363.532.811.532.85
N
Main Menu
EFBPressing
PAGE 9.2
2.2.4.EFB PRESSING
PressPressPressPressSuperSuper
No. 1No. 2No. 3No. 4Press 1Press 2
PRESS RUNNINGThis Month
HOURSLast Month
DOWN TIMEThis Month
Last Month
2.2.5.
OIL RECOVERED
This MonthLast Month
F F A(%)
DOBI
VM(%)
OLWB(%)
Press 1Press 2Press 3Press 4Press 5Press 6Press 7
Press Fibre (OLDB)
Ratio EFB Liquor to FFB (%)
2.2.6.SPLITTER
Running HoursRUNNING HOURS
This MonthLast Month
No. 1
No. 2
Comments :
No EFB press installed in this mill.
Main Menu
ClarificationStation
PAGE 10
2.3.CLARIFICATION STATION
2.3.1.CLARIFICATION TANK
This MonthLast Month
Tank 1Tank 2Tank 3Tank 1Tank 2Tank 3
Temperature OCX96.0094.00
S.D2.642.40
% Oil in underflowX5.305.27
(% OLWB)S.D0.310.64
2.3.2.SLUDGE SEPARATOR (S) / CENTRIFUGE (C)
S1S2S3C1C2C3C4C5C6C7C8
% Oil loss on wet basis (x)This MonthX0.830.800.82
S.D0.080.060.06
Last MonthX0.830.850.85
S.D.0.100.080.11
Operating Hours (hrs)T MthX288.13185.00278.52
L MthX320.91318.71227.59
Nozzle size (mm)T MthX1.601.601.60
L MthX1.601.601.60
Separate Waste Basculator (mt)T MthX1725.371107.811667.82
L MthX2071.952057.681469.38
Oil losses on Absolute Terms (Kg/tn FFB)T MthX1.560.961.48
L MthX1.591.621.15
Comments :
OLWB in underflow was recorded at 5.30%.
Temperature of underflow was recorded at 94 C.
Main Menu
Decanter
PAGE 11
2.3.2.DECANTER (D)
InletSolid PhaseLight PhaseHeavy Phase
Temperature (oC)This Month
Last MonthD1D2D1D2D1D2
Oil % (x)This MonthX
S.D
Last MonthX
S.D.
VM % (x)This MonthX
S.D
Last MonthX
S.D.
NOS % (x)This MonthX
S.D
Last MonthX
S.D.
Operating HoursT MthX
L MthX
Comments :
No Decanters are installed in the mill.
Main Menu
Dilution
PAGE 12
2.3.3.DILUTION RATE & ABSOLUTE OIL LOSS
This MonthLast Month
XS.D.XS.D
DILUTION RATE %26.001.2125.001.47
Separator Waste to FFB ratio
Decanter cake to FFB ratio
Absolute Oil loss in Separator/Centrifuge kg/mt FFB4.134.36
Absolute Oil loss in Decanter Cake kg/mt FFB
Total Oil loss kg/MT FFB4.130.004.360.00
2.3.4.OIL LOSSES AFTER DEOILING TANK TO EFFLUENT
DescriptionThis MonthLast Month
After Deoiling tank (OLWB)0.750.75
After Cooling pond0.690.72
Comments :
Absolute oil loss in kg/mt FFB recorded at 4.13kg/FFB
No decanter cake is produced.
Oil losses after cooling pond recorded below 1%.
Main Menu
Purifier
PAGE 13
2.3.5.PURIFIER & VACUUM DRYER
PURIFIERBefore PurifierAfter Purifier
No: 1No: 2No: 1No: 2No: 3No: 4No: 5
% VMThis MonthX
S.D
Last MonthX
S.D.
% DirtThis MonthX
S.D
Last MonthX
S.D.
VM Rem. EffThis MonthX
S.D
Last MonthX
S.D.
Dirt Rem. EffThis MonthX
S.D
Last MonthX
S.D.
2.3.6.VACUUM DRYER
VACUUM DRYERVacuum (-cm Hg)VM % Before DryerVM % After DryerVM. Removal Eff.
XS.DXS.DXS.D
No: 1This Month75.000.690.300.030.130.0356.67
Last Month76.000.500.300.040.120.0360.00
No: 2This Month
Last Month
No: 3This Month
Last Month
Comments :
Vacuum dryer efficiency was satisfactory.
Main Menu
NutKernelStation
2.4.NUT & KERNEL STATIONPAGE 13.1
2.4.1.NUT SILO & KERNEL SILOS
DESCRIPTIONNo: 1No: 2No: 3No: 4
% VM Fresh NutThis MonthX19.2219.48
S.D0.700.80
Last MonthX19.3019.17
S.D.0.820.41
% Dried NutThis MonthX14.6515.67
S.D1.120.58
Last MonthX14.6715.10
S.D.0.5919.56
% Drying EfficiencyThis MonthX23.78
S.D
Last MonthX23.9921.23
S.D.
2.4.2.KERNEL SILO
This MonthLast Month
1234512345
Temperature oCTop
Middle50.0040.0050.0045.00
Bottom61.0066.0064.0070.00
% VM Fresh KernelX20.2220.3620.1719.90
S.D0.900.740.910.61
% Dried KernelX5.405.485.495.50
S.D0.290.080.220.42
% Drying Efficiency73.2973.0872.7872.36
Comments :
Kernel drying efficiency was satisfactory.
Main Menu
NutCrackingEff
2.4.3.NUT CRACKING EFFICIENCYPAGE 13.2
R I P P L E M I L L
Nut Composition before Cracker (INPUT)No: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9
XSDXSDXSDXSDXSDXSDXSDXSDXSD
Whole Nut (%)83.621.5983.041.45
Broken Nut (%)8.891.718.531.58
Whole Kernel (%)0.540.160.430.12
Brokern Kernel (%)0.320.180.610.07
R I P P L E M I L L
Mixture Composition after CrackerNo: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9
XSDXSDXSDXSDXSDXSDXSDXSDXSD
Whole Kernel (%)35.611.1835.970.48
Broken Kernel (%)11.701.0011.360.22
Uncracked Nut (%)0.170.080.170.05
Half cracked Nut (%)0.250.060.270.06
Nut Cracking Eff.Kernel Recovery Eff.
XSDXSD
Ripple Mill No: 198.830.4199.190.37
Ripple Mill No: 299.110.2299.320.24
Ripple Mill No: 3
Ripple Mill No: 4
Ripple Mill No: 5
Ripple Mill No: 6
Ripple Mill No: 7
Ripple Mill No: 8
Ripple Mill No: 9
Comments :
Nut cracking eff. & kernel recovery eff. was satisfactory.
Main Menu
KernelLosses
PAGE 14
2.4.4.KERNEL LOSSES / COST
This MonthLast Month
Line 1Line 2Line 3Line 1Line 2Line 3
XSDXSDXSDXSDXSDXSD
Cyclone Fibre0.630.090.690.06
LTDS1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage
0.770.100.770.10
Hydrocyclone (PK in wet shell)
Claybath0.670.140.750.20
2.4.5.RUNNING COST
This MonthLast MonthTodate
Kernel Produced (mt)485.607457.8754392.534
Total Kaolin or Calcium Carbonate Cost (RM)2320.5002915.50021060.500
Other Cost e.g Sodium Silicate (RM)
Cost / MT of PK (RM)4.7796.3674.795
Cost / MT of FFB (RM)0.2500.2670.220
Comments :
All kernel losses was within the in-house target.
Main Menu
BoilerPowerHouse
PAGE 15
2.5.BOILER / POWER HOUSE
2.5.1.BOILER HOUSE
DescriptionThis MonthLast MonthTodate
Boiler Chemical Cost (RM)1390.301638.6214068.89
Cost / MT FFB (RM)0.150.150.15
2.5.2.POWER HOUSE
DescriptionOperating HoursTotal KwH GeneratedDiesel Consumption (Litres)KwKwHr / LitTurbine / Dieset Gen Set Kw
This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month
Turbines>Dresser RandAllan KKKDresser RandElliotShinkoTurbodyneNadrowskiOthers
No. 1 (700 KW)356.0428.4143560173530403.3405.1700
No. 2 (400 KW)400
No. 3 (0 KW)0
No. 4 (0 KW)0
Diesel Gen Set >CumminsCaterpillarCumminsListerOthers
No. 1 (300 KW)2.94.669.0228.0023.7949.57300
No. 2 (640 KW)640
No. 3 (640 KW)640
KwHr / mt FFB (Turbine + Genset)Steam Consumption per KwHr (Turbine)
2.5.3.TNB POWER SUPPLY
This MonthLast MonthTodate
KwHrRMKwHrRMKwHrRM
Palm Oil Mill36139.0016553.1437689.0017263.67399510.00184979.12
Rubber Factory
Ecomat Plant
Total36139.0016553.1437689.0017263.67399510.00184979.12
Comments :
TNB supply is used to start the mill operation by using change over switch.
Diesel genset warmed up to maintain its condition.
Main Menu
WaterTreatment
PAGE 16
2.6.WATER TREATMENT PLANT
2.6.1.WATER CONSUMPTION
Water consumed
%
DescriptionThis MonthLast MonthThis MonthLast Monthm3/mt FFB
DomesticOwn
Estate
Mill12300.0014910.001.33
FC
TOTAL12300.0014910.000.000.001.33
2.6.2.WATER TREATMENT COST
This MonthLast MonthTodate
Chemical Cost (RM)2164.912779.8224678.52
Cost /m3 water (cts / m3)0.180.190.20
Cost /mt FFB (cts / mt FFB)0.230.250.25
Water Consumption (m3 / mt FFB)1.331.361.26
2.6.3.MONTHLY LICENCE COST
PUMPING RAW WATER FROM RIVER
This MonthLast MonthTodate
Total Volume of water (m3) consumed12300.0014910.00120676.00
Total Cost (RM)
Comments :
Water treatment cost is 0.18cts/m3 of water.
Belt press production : 2.10 mt/hr
Cost of cake Production : 9.76 Rm/mt of cake
Main Menu
General
PAGE 17
2.7.General (Visitors / Security / Training Programme / Details of Breakdown, etc)
2.7.1.Visitation
DatePersonRemarks
21/09-22/9/16TQCC audit
9/26/16JKKP audit
2.7.2.Training
DateRemarks
9/8/16JKKP seminar at Alor setar (Mr.Yeo & En Azimil)
2.7.3.Security
DateRemarks
9/27/16PDRM Bandar Bahru Renewal Gun Licience
2.7.4.OSH Matter
DateRemarks
2.7.5.RSPO Matter
DateRemarks
2.7.6.Amenities
DateRemarks
2.7.7.Water Supply
DateRemarks
2.7.8.EFB DISPOSAL
Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)
14.6822,118.3072,008.500124.489
2.7.9.DECANTER CAKE DISPOSAL
Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)
Main Menu
General2
PAGE 17.1
2.8.0.Effluent Treatment
DateRemarks
2.8.1Mill Downtime
Line 1Line 2
DateHoursDetailsDateHoursDetails
Total00
2.8.2Housekeeping / Beautification / Linesite / Compound
DateRemarks
2.8.3.Others
DateRemarks
Comments
Main Menu
General3
PAGE 17.2
2.8.4.Effluent Result For September 2016
DOE LimitTQCC Result
apHN/A8
bBOD (mg / l)5000 MAX79
cCOD (mg / l)N/A1006
dTotal Nitrogen (mg / l)N/A80
eAmmonical Nitrogen (mg / l)N/A43
fTotal Solids (mg / l)N/A4861
gSuspended Solids (mg / l)N/A302
hOil & Grease (mg / l)N/A39
2.8.5Trailing Report
Main Menu
ManPower
PAGE 18
3.0MANPOWER
3.1.EMPLOYEES
MALAYSCHINESEINDIANSOTHERSTOTAL
Executives12205
Subordinate Staff5013018
TOTAL6215023
3.2.SUBORDINATE STAFF LEAVE STATUS
LeaveLeaveLeaveLeave Taken Todate (C)
B/F fromEarned TodateTaken
Year '15for Year '16(A+B)ThisBal
No.NAMEPosition(Days)-A(Days)-BTotalMonth(A+B-C)
1ALIZA BINTI MAT ISAC/CLERK21163741720
2SYED MOHAMAD ADNAN2ND CLERK1118292227
3A.MOHANATHASCHARGEMAN118190181
4G.LOGANATHANSUPERVISOR718253214
5A.PUGALENTHYSUPERVISOR94132130
6R.BALANE/DRIVER313161151
7S.MUNIANDYBOILERMAN-5138315-7
8R.RAJOOBOILERMAN18133101021
9AVR.MOGANAKRISHNANLAB OPER21315127-12
10P.SANKARANMECHANIC18133101417
11S.SUBRAMANIAMMECHANIC11132401113
12SAMSUDDIN BIN ISHAKMECHANIC812203119
1300
14MAHD HANIFFAHFOREMAN16183431816
15G. KRISHNASAMYE/DRIVER013131103
16S. JAMESONMECHANIC-11110073
17MOHD KHAIRIL ABDULLAHS/KEEPER3116470047
18MANJULA A/P PERUMALUW/B OPER01212313-1
19GV. THANARASUBOILERMAN211131121
20SARAVANANSUPERVISOR01212075
2100
2200
2300
2400
2500
2600
2700
2800
Comments :
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Employee
PAGE 18.1
3.3EMPLOYEE (MILL WORKERS)
(A)CHECKROLL
EmployeesDependants (Resident)Total
(1) MALAYSIANMaleFemaleSub TotalMaleFemaleSub Total
Bumiputera20323- 023
Chinese- 0- 0- 0- 0
Indian23326- 026
Grand Total43649- 0- 0- 049
(2) NON-MALAYSIAN
Sri Lanka- 0- 0- 0
India7- 07- 07
Indonesia13- 013- 013
Bangladeshi- 0- 0- 0
Thai- 0- 0- 0
Filipino- 0- 0- 0
Grand Total20- 020- 0- 0- 020
Total Checkroll63669- 0- 0- 069
(B)CONTRACT / TEMPORARY
EmployeesDependants (Resident)Total
(1) MALAYSIANMaleFemaleSub TotalMaleFemaleSub Total
Bumiputera2- 02- 02
Chinese- 0- 0- 0
Indian11- 01
Grand Total3- 03- 0- 0- 03
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Appendix1
PAGE 19
Appendix 1
PROGRESS REPORT FOR THE MONTH
OF SEPTEMBER 2016
UnitThis MonthLast MonthTodatePrevious Todate
1.0FFB
1.1.1Weight of FFB processedMT9,268.67010,924.07095,846.76086,578.090
1.1.2EstimateMT14,158.00014,350.000148,881.000134,723.000
1.1.3Shift HoursHrs- 0- 0
2.0OIL MANUFACTURE
2.1.1Weight of Oil ProducedMT2,055.6692,541.43821,145.98419,090.315
2.1.2EstimateMT3,118.0003,156.00032,753.00029,635.000
2.1.3Oil Extraction Rate%22.1823.2622.06
2.1.4Estimate%22.0221.9922.00
2.1.5Press Running HoursHrs.625.05754.516,177.595,552.54
2.1.6Production HoursHrs.379.50443.503,886.803,507.30
2.1.7Downtime (Line 1)Hrs.3.003.00
2.1.8Downtime (Line 2)Hrs.- 0- 0
2.1.9Press Capacity per unitMT / hr14.8314.4815.52
2.2.0F.F.B. Manufactured / HoursMT / hr24.4224.6324.66
2.2.1Oil Recovered / HoursMT / hr5.425.7365.0559.63
3.0KERNEL MANUFACTURE
3.1.1Weight of kernel ProducedMT485.607457.8754,392.0613,906.454
3.1.2EstimateMT706.000718.0007,452.0006,746.000
3.1.3Kernel Extraction Rate%5.244.194.58
;3.1.4Estimate%4.995.005.01
3.1.5Production HoursHrs.379.50443.503,883.553,504.05
3.1.6Kernel Recovered / HrMT / hr1.281.031.13
4.0DESPATCH AND STOCK
4.1.1Oil DespatchedMT2,197.3502,909.83020,077.36617,880.016
4.1.2Oil in StockMT376.329518.01010,146.3339,770.004
4.1.3Kernels DespatchedMT466.190542.6804,491.8504,025.660
4.1.4Kernels in stockMT90.42671.0091,217.6211,127.195
- Packed / Bulk SiloMT90.42671.0091,217.6211,127.195
- Kernel in BagMT- 0- 0
Remarks :
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MajorMaintRep1
PAGE 20
MAJOR MAINTENANCE REPORT FOR THE MONTH OF SEPTEMBER 2016
(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION
(4) HOISTING / TIPPER AND THRESHING STATION
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MajorMaintRep2
PAGE 21
MAJOR MAINTENANCE REPORT FOR THE MONTH OF SEPTEMBER 2016
(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION
(8) CLARIFICATION STATION
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MajorMaintRep3
PAGE 22
MAJOR MAINTENANCE REPORT FOR THE MONTH OF SEPTEMBER 2016
(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION
(12) EFFLUENT STATION
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MajorMaintRep4
PAGE 23
MAJOR MAINTENANCE REPORT FOR THE MONTH OF SEPTEMBER 2016
(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL
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Sheet1