Download - Kinnow Processing Plant (Sitrus Fruit)
KINNOW PROCESSING PLANT
Introduction of Kinnow Processing Selected Target Market Procedure of Processing
Lack of competitiveness Poor Management Improper Harwesting Government Policies
Total Projected Cost & Processing Capacity
Agriculture Sector of Pakistan Survey report on kinnow processing
Current Industry
Structure of this business
Absence of anti-fungal treatment Delays in the lifting of harvested crop Poor non-refrigerated transportation Inadequate Packing Absence of proper cold storage facility Lack of investment & research
Processing Plant
Category-I Category-II Category-III
Local Manufacturing (8-ton) 200 Imported (10-ton) ...2 Imported (5-ton) ..1
National Food Processing Factory Zahid Kinnow Grading & Waxing Plant Mateela Kinnow Factory Chase International Sadrrudin & Company
Country World USSR Germany Russian Federation UK Netherland USA Saudi Arabia Belgium Poland Pakistan Others
Importers (000 Tons) 10636 1348 1226 952 813 693 503 453 395 377 0 1047
12000
10000
8000
6000 Series1 4000
2000
0
Country World Spain South Africa Turkey United States Egypt Morocco Mexico China Pakistan
Export (000Tons) 10980 3238 1213 948 930 650 543 399 380 151
12000
10000
8000
6000
Series1 Series2
4000
2000
0 Exports Country World Spain South Africa Turkey United States Egypt Morocco Mexico China Pakistan
Middle
Eastern countries
Bangladesh
Eastern Europe Russia
Ukraine
Indonesia
Malaysia
List of Raw & Processing Material :DescriptionKinnow average price per season (per kg) MedicatedWax (per litre) Hi speed diesel (per Litre) Cardboard carton for packaging (each) Dividers 3 ply water proof for packing (each)
Price (Rs)10 425 78 62 2.25
Availability (Local or Imported)Local Imported Local Local Local
Number of People Required :PositionsProduction Staff (for 5 months) Processing Plant Operator Helper Direct Labor (skilled) Supervisor Total Payroll (Production Staff) Payro (Produc Administra Administrative Staff (for 12 months) Sta (for mont Skilled machine mechanic Accounts/store clerk SecurityGuards Total Payroll (Admin Staff) Payro taff Total 1 1 2 4 51 420,000 8,000 10,000 8,500 1 5 40 1 47 2,000,000 96,000 120,000 204,000 15,000 7,000 8,500 10,000 75,000 175,000 1,700,000 50,000
Number
Salary/Month (Rs)
Annual Salary (Rs)
Processing MachineryKinnowWashing, Waxing & Grading Plant3 Plastic Baskets Generator 50 KVA Machine installation cost (per machine) ElectricWiring Total Cost of Processing Machinery
Quantity Cost/Machine12700,000
Total27,00,000 1,548,000 750,000 10,000 10,000 5,018,000
3,600
43017500,000
Building and Civil WorksMain Factory Building Facto Production Hall Stores Labor living Rooms Store cum Generator Room Total Off Bloc Office Block Management Office Toilets Total Total Cost of Building Free Space Total Cost of Land
Area (Sq. Ft)9,600 225 1,140 100 11,065
Construction Cost850 350 400 350
Total Cost8,160,000 78,750 456,000 35,000 8,729,750
150 240 390 11,455
1000 350
150,000 84,000 234,000 8,963,750
85,913
@ Rs 200,000/5440 sq.ft
3,200,000
Electricity (3 Phase) Water connection Telephone facility Access roads Drainage
Project Economics Financing Plan
Account HeadLand Building and Civil Works Plant and Machinery Furniture/Fixture & Equipment Pre-operational Expenses4 Total Fixed Cost Cash Raw Material Inventory Accounts Receivable Up-Front Insurance Payment (year 1) Total Working Capital Total Project Cost
Total Cost (Rs)3,200,000 8,963,750 5,018,000 51,800 405,500 17,639,050 960,000 589,786 47,124,000 775,510 49,449,295 67,088,345
Financing
%
Rs.
Equity
50%
33,544,173
Debt
50%
33,544,173