Download - Laporan kegiatan mingguan & form nilai
LAPORAN KEGIATAN MINGGUANPRAKTEK KERJA INDUSTRI
Nama : Rezky Gallant Charisma Perusahaan : PT. Petrosea Tbk,
Prodi : Teknik Alat Berat Minggu ke : 1
NIM : 9123120035 Jam kerja : 12 jam
No. Hari / Tanggal Waktu Kegiatan
1.Senin, 01 Juli
2013
06.00 – 18.00
Masuk Workshop
Administrasi
Induction / Safety
ISTIRAHAT
Introduce Names of Workshop
Clean APAR & Eye WashPulang
2.Selasa,02 Juli
2013
06.00 – 18.00
Masuk Workshop & Briefing
Read Part Manual & Schematic Hydraulic System 777 D OHT
ISTIRAHAT
Weekly Schedule Safety Inspection Manhaul Tracker 380
Cleaning Workshop
Pulang
3.Rabu, 03 Juli
2013
06.00 – 18.00
Masuk Workshop & Weekly safety Meeting “simulasi menggunakan APAR”
PMS 250 Hours unit HD 785-7
Clean & washing unit HD 785-7
ISTIRAHAT
Remove Turbocharger unit HD 785-7
PMS 900 Hours unit Grader GD 825
Pulang
4.Kamis, 04 Juli
2013
06.00 – 18.00
Masuk Workshop & Briefing
Remove Blade unit Dozer D 9 R-Till Cylinder Blade-Stabilizer Blade-Push arm Blade-Arm Blade
Clean & washing Component Blade Unit Dozer D 9 RISTIRAHAT
Inspection Undercarriage Dozer D 9 RRemove tank fire supression & tank grease at HD 785-7
PMS 500 Hours unit HD 785-7
Pulang
5.Jumat, 05 Juli
2013
06.00 – 18.00
Masuk Workshop & Brefing
Clean & washing unit HD 785-7
Replace pipe to filter transmissi unit HD 785-7 “leaking”
ISTIRAHAT JUM’ATAN
Replace Hose tyre handle unit Manitau “leaking”
Pulang
6.Sabtu,06 Juli
2013- OFF
7.Minggu,07 Juli
2013- OFF
MECHANIC
Acknowledged by Approved by
Yulius Roson /Rustam / Sukur RupiyonoMechanic Supervisor
Stephen Lockyer/Winarno/ Untung SMaintenance Superintendent
LAPORAN KEGIATAN MINGGUANPRAKTEK KERJA INDUSTRI
Nama : Rezky Gallant Charisma Perusahaan : PT. Petrosea Tbk,
Prodi : Teknik Alat Berat Minggu ke : 2
NIM : 9123120035 Jam kerja : 12 jam
No. Hari / Tanggal Waktu Kegiatan
1.Senin, 08 Juli
201306.00 – 18.00
Masuk Workshop & Briefing
Remove & install exhaust stack unit LV “leaking”Remove & install Section line transmissi to filter “hose/coupling leaking”
ISTIRAHAT
Check spray sistem “valve water pump line not open position”
-Repaired Adapter bucket unit liebherr R9250-Install tip bucket unit liebherr R9250
Pulang
2.Selasa, 09 Juli
201306.00 – 18.00
Masuk Workshop & Briefing
Remove & Install Regulator line to steering unit HD 785 - 7
ISTIRAHAT
-Install track link unit Liebherr R9250-adjust track with greasing unit Liebher R9250
Pulang
3. Rabu, 10 Juli
2013
06.00 – 18.00
Masuk Workshop & Weekly safety Meeting
Cleaning Workshop
Memperbaiki compressor yang kemasukan udara di fuel sistem
Blow up/cleaning Element filter air cleaner
ISTIRAHAT
Check oil final drive,diffrential,transmissi & hyd unit HD 785-7
Replace Hose brake cooling front unit HD 785-7 “fatigue”
Remove & Replace spider joint front unit HD 785-7 “CCO”
Pulang
4.Kamis, 11 Juli
2013
06.00 – 18.00
Masuk Workshop & Briefing
Cleaning Workshop
Remove coupling turbocharger unit OHT 777 D
ISTIRAHATReplace & Install coupling turbocharger unit OHT 777 D
Pulang
5.Jumat, 12 Juli
2013
06.00 – 18.00
Masuk Workshop & Briefing
Repaired Fitting Hose Fuel tank & welding
Remove Componen Planetary gear set swing gear box LH unit liebherr R9250
ISTIRHAT JUM’ATAN
Replace Seat belt operator unit manhaul tracker 380
Remove Hose grease blade dozer D275AContinue Remove Componen Planetary gear set swing gear box LH unit liebherr R9250
Pulang
6.Sabtu, 13 Juli
2013- OFF
7.Minggu, 14 Juli
2013- OFF
MECHANIC
Acknowledged by Approved by
Yulius Roson / Rustam / Sukur RupiyonoMechanic Supervisor
Stephen Lockyer/Winarno/ Untung SMaintenance Superintendent
LAPORAN KEGIATAN MINGGUANPRAKTEK KERJA INDUSTRI
Nama : Rezky Gallant Charisma Perusahaan : PT. Petrosea Tbk,
Prodi : Teknik Alat Berat Minggu ke : 3
NIM : 9123120035 Jam kerja : 12 jam
No. Hari / Tanggal Jam Kegiatan
1.Senin, 15 Juli
201306.00 – 18.00
Masuk Workshop & Briefing
Press All Ex filter -Drain Oil Transmissi unit Dozer D 8 R-Top up oil transmissi unit Dozer D 8 R
ISTIRAHAT
Clean & washing unit LV
Kidney lube oil transmissi Dozer D 8 R
Pulang
2.Selasa, 16 Juli
201306.00 – 18.00
Masuk Workshop & Briefing
Clean & washing unit Dozer D 8 R
PMS 1000 Hours unit Dozer D 8 R-taking oil sample Engine,Transmissi,Hyd,Final drive & coolant-Change oil Transmissi,final drive & engine-Replace Oil filter engine,transmissi & hyd,-Replace fuel filter-Top Up/ added oil equalizer bar,pivot shaft & recoil spring- Adjust Track
ISTIRAHAT
Check oil level transmissi unit Dozer D 8 RReplace spider joint unit Dozer d 8 R
Pulang
3. Rabu, 17 Juli 2013
06.00 – 18.00 Masuk Workshop & Weekly safety Meeting
PMS 500 Hours Unit Liebherr R9250-Change oil Final Drive-Replace Coolant Filter-Replace Fuel filter-Replace servo/PTO/pump hyd Filter-Replace oil Brake filter-taking oil sample Final drive,engine,trans,hyd,coolant & swing
ISTIRAHAT
Refueling unit Liebherr R9250 with service truck
Cleaning workshop
Pulang
4.Kamis, 18 Juli
2013
06.00 – 18.00
Masuk Workshop & Briefing
Top up /added oil hydroulic Unit manitau
Washing Unit Dozer D275A
ISTIRAHATPMS 1000 hours unit Dozer D275A-taking oil sample engine,trans,hyd,final drive & coolant-change oil engine & replace oil filterWashing unit HD 785-7PMS 500 Hours unit HD 785-7-taking oil sample engine,trans,hyd,final drive,brake cooling,diff & coolant-replace oil filter,fuel filter,pre fuel filter & transmissi filter-Lubricate all grease fitting points
Pulang
5.Jumat, 19 Juli
2013
06.00 – 18.00
Masuk Workshop & Briefing
PMS 250 Hours Genset -Replace Oil filter & change oil engine-Replace Fuel filter & racor /pre fuel filter-Clean/blow up air cleaner element filter -taking oil sample oil engine & coolant
PMS 250 Hours unit GD 825A-Replace Oil filter & change oil engine-clean/blow up air cleaner element filter-greasing of injector grease
ISTIRAHAT JUM’ATAN
Repaired genset of troubleshooting “fuel sistem”
Pulang
6. Sabtu, 20 Juli
2013- OFF
7.Minggu, 21 Juli
2013- OFF
SERVICE
Acknowledged by Approved by
Sunaryo Umbola / Muhammad IlhamService Supervisor
Stephen Lockyer/Winarno/ Untung SMaintenance Superintendent
LAPORAN KEGIATAN MINGGUANPRAKTEK KERJA INDUSTRI
Nama : Rezky Gallant Charisma Perusahaan : PT. Petrosea Tbk,
Prodi : Teknik Alat Berat Minggu ke : 4
NIM : 9123120035 Jam kerja : 12 jam
No. Hari / Tanggal Waktu Kegiatan
1.Senin, 22 Juli
201306.00 – 18.00
Masuk Workshop & Briefing
Inspection Electrical Preventive Maintenance 500 h unit GD 16M Replace kabel seri batere unit GD 16M
ISTIRAHAT
Replace Flood lamp cyrcle RH GD 16M
Inspection Electrical Preventive Maintenance 250 h unit HD 785-7
Blow up/cleaning air filter AC
Install payload lamp unit HD 785-7
Pulang
2.Selasa, 23 Juli
201306.00 – 18.00
Masuk Workshop & Briefing
Replace oil level sensor PTO(power take off) unit Liebherr R9250
Replace PTP handle mic (radio) unit HD 785-7
Replace LED work lamp RH unit Liebherr R9250
ISTIRAHATReplace rear RH lamp cabin operator unit Liebherr R9250
Repair Mounting plat form cabin operator unit Liebherr R9250Replace V belt compressor/AC & V velt alternator unit Exca 330
Pulang
3. Rabu, 24 Juli
2013
06.00 – 18.00
Masuk Workshop & Weekly safety Meeting
Insert kabel Payload lamp to conduit
Inspection electrical PMS excavator ZX 330
Replace Fan belt unit exca ZX 330
ISTIRAHAT
Inspection Electrical PM HD 785-7Install payload lamp HD 785-7Top up Cairan electrolit batere
Replace RH Turn lamp Replace/repair RH work lamp
Pulang
06.00 – 18.00Masuk Workshop & Briefing
Replace sekring generator welder
4. Kamis, 25 Juli
Install kabel payload lamp unit HD 785-7Replace air filter AC unit HD 785-7
ISTIRAHAT
Replace & install Main Batere unit HD 785-7Pulang
5.Jumat, 26 Juli
2013
06.00 – 18.00
Masuk Workshop & Briefing
Refill water eye wash
Install kondensor AC unit Liebherr R9250
Refill freon unit liebherr R9250
Repair relay RH track unit Drill
ISTIRAHAT JUM’ATANChecking electrical service truckWashing unit DrillReplace compressor swith & kacher swith Replace RH work lamp unit Drill
Pulang
6.Sabtu, 27 Juli
2013- OFF
7.Minggu, 28 Juli
2013- OFF
AUTO ELECTRICAL
Acknowledged by Approved by
DwiYatmoko D.PAuto Electrical Supervisor
Stephen Lockyer/Winarno/ Untung SMaintenance Superintendent
LAPORAN KEGIATAN MINGGUANPRAKTEK KERJA INDUSTRI
Nama : Rezky Gallant Charisma Perusahaan : PT. Petrosea Tbk,
Prodi : Teknik Alat Berat Minggu ke : 5
NIM : 9123120035 Jam kerja : 12 jam
No.
Hari / Tanggal Waktu Kegiatan
1.Senin, 29 Juli
2013
06.00 – 18.00
Masuk Workshop & Briefing
Inspection Manhaul Tracker 380
Repair parking brake valve Manhaul Tracker 380
ISTIRAHAT
Replace AC Compressor Excavator Zx 450
Refill Freon AC Excavator Zx 450Pulang
2.Selasa,30 Juli
2013
06.00 – 18.00
Masuk Workshop & Briefing
Weekly schedule safety Manhaul Tracker 380
Re install wheel Hub / LH front axle shaft
ISTIRAHAT
Replace Breather Tangki hydraulic unit HD 785-7
Inspection Water Tank tracker 440Repair LH Rear fender Water tank 440
Pulang
3. Rabu, 31 Juli 2013
06.00 – 18.00
Masuk Workshop & Weekly safety Meeting
Install guard control valve hoist cylinder unit OHT 777D
Bleeding air & top up oil RH Front suspension unit OHT 7777D
Adjust RH Front suspension unit OHT 7777D
Replace O-ring T-adapter steering cylinder
ISTIRAHAT
Replace Alternator unit HD 785-7Replace air hose seat operator unit Tracker 380
Pulang
4.
Kamis, 01 Agustus 2013
06.00 – 18.00 Masuk Workshop & Briefing
Tool keeper
Replace Blower AC unit HD 785-7Top up Cairan electrolit batere
ISTIRAHATRemove RH kon bearing of wheel unit tracker 380
Adjust voltegh dump body sensor potentioner/proximity
Replace/Repair Kabel RH rear exhaust temperature sensor TurboReplace/Install kon bearing of wheel unit tracker 380
Pulang
5.Jumat,02 Agustus
2013
06.00 – 18.00
Masuk Workshop & Brefing
Swapped ECM engine unit liebherr R9250
Replace Alternator Belt unit HD 785-7
Repair Check point Torque conventer unit HD 785-7
ISTIRAHAT JUM’ATAN
Install payload lamp unit HD 785-7Pulang
6. Sabtu,03 Agustus 2013
- OFF
7. Minggu,04 Agustus 2013
- OFF
MECHANIC
Acknowledged by Approved by
Yulius Roson / Rustam / Sukur RupiyonoMechanic Supervisor
Stephen Lockyer/Winarno/ Untung SMaintenance Superintendent
LAPORAN KEGIATAN MINGGUANPRAKTEK KERJA INDUSTRI
Nama : Rezky Gallant Charisma Perusahaan : PT. Petrosea Tbk,
Prodi : Teknik Alat Berat Minggu ke : 6
NIM : 9123120035 Jam kerja : 12 jam
No. Hari / Tanggal Waktu Kegiatan
1. Senin,05 Agustus 2013
06.00 – 18.00 Masuk Workshop & Briefing
Insert kabel payload lamp to condoitChecking oil tandem unit Grader 16 M
Checking Wheel compressor/inplay turbocharger
ISTIRAHAT
Install Payload lamp unit HD 785-7
Remove Radio PTP unit OHT 777D
Pulang
2.Selasa,06 Agustus
201306.00 – 18.00
Masuk Workshop & Briefing
Replace Hose high pressure AC unit Excavator ZX 450 hitachi
Remove Alternator unit Excavator ZX 450 hitachi
Insert kabel payload lamp to conduit
Replace LH Hose oil break cooling unit HD 785-7ISTIRAHAT
Install Payload lamp unit HD 785-7Replace sensor bor unit drill
Pulang
3. Rabu,07 Agustus
2013
06.00 – 18.00
Masuk Workshop & Weekly safety Meeting
Repaired back up alarm unit Drill
Inspection electronic system Dozer 275 A
Top up electrolite batere Dozer 275 A
Adjust v-belt alternator Dozer 275 A
Repaired Evaporator unit fuel tank Tracker 380ISTIRAHAT
Cleaning workshop
Pulang
4.Kamis,08 Agustus
201306.00 – 14.00 OFF / HARI RAYA IDUL FITRI
5.Jumat,09 Agustus
2013- OFF / HARI RAYA IDUL FITRI
6.Sabtu,10 Agustus
201306.00 – 18.00
Masuk Workshop & BriefingWashing & cleaning unit HD 785-7Replace air filter AC unit HD 785-7Replace Horn unit HD 785-7Top up cairan electrolit batere Adjust v-belt compressor AC unit HD 785-7
ISTIRAHATTop up water wahser unit HD 785-7 Inspection manhaul tracker 380
Pulang
7.Minggu,11
Agustus 201306.00 – 18.00
Masuk Workshop & BriefingCleaning WorkshopInspection wiper unit Crane
ISTIRAHATInstall gasket grease pumpInstall batere kacher
Pulang
AUTO ELECTRICAL
Acknowledged by Approved by
DwiYatmoko D.PAuto Electrical Supervisor
Stephen Lockyer/Winarno/ Untung SMaintenance Superintendent
LAPORAN KEGIATAN MINGGUANPRAKTEK KERJA INDUSTRI
Nama : Rezky Gallant Charisma Perusahaan : PT. Petrosea Tbk,
Prodi : Teknik Alat Berat Minggu ke : 7
NIM : 9123120035 Jam kerja : 12 jam
No. Hari / Tanggal Jam Kegiatan
1.Senin, 12 Agustus
201306.00 – 18.00
Masuk Workshop & Briefing
Clean & washing unit HD 785-7PMS 250 hours-Take oil engine sample/sos-Blow up/cleaning air cleaner filter-Cleaning breather -Greasing manual-Top up grease to grease pump
Blow up air filter AC unit HD 785-7
Top up cairan electrolit batere unit 785-7
Checking v-belt alternator & AC
Checking all indikator system operator
ISTIRAHAT
Remove & charging batere unit Grader 16M CAT
Cleaning workshop
Pulang
2.Selasa, 13 Agustus
201306.00 – 18.00
Masuk Workshop & Briefing
Clean & washing unit LV
PMS 250 hours unit Hitachi ZX 330-Replace oil filter,fuel filter,-blow up/cleaning air cleaner filter-taking oil sample oil engine-greasing manual
ISTIRAHAT
PMS 500 hours unit liebherr R9250-replace oil filter,coolant filter,racor element,fuel filter,servo filter & oil brake filter-change oil engine,oil final drive-top up grease swing-taking oil sample engine,fd rh/lh,pto,swing rh/lh,hyd & coolant
Repaired fuel pump of service truck
Pulang
3. Rabu, 14 Agustus
2013
06.00 – 18.00
Masuk Workshop & Weekly safety Meeting
Continue PMS 2000 hours unit HD 785-7-taking oil sample engine,transmissi,diff,hyd,coolant,brake cooling & fd rh/lh-replace oil filter,fuel,transmissi,hyd,brake cooling & brake element,-change oil engine,brake cooling,transmissi,diff & fd rh/lh-replace breather engine,transmissi,diff & damper-replace filter air cleaner-grease manual
PMS 500 hours unit HD 785-7-taking oil sample oil engine,transmissi,hyd,diff,coolant,brake cooling & fd rh/lh-replace oil filter engine,filter transmissi,fuel filter-change oil engine-kidney lube oil diff & final drive rh/lh-grease manual
ISTIRAHAT
PMS 2000 hours unit Hitachi zaxis 450LC-taking oil sample engine,fd rh/lh.swing rh/lh,hyd,coolant,spliter box-change oil engine,oil final drive-replace oil filter engine,fuel filter,pre fuel filter,air cleaner,-top up oil swing box rh/lh
Pulang
4.Kamis, 15 Agustus
2013
06.00 – 18.00
Masuk Workshop & Briefing
Cleaning workshop
PMS 500 hours Cat dozer D 8 R-taking oil sample engine,coolant,fd rh/lh,hyd & transmissi-replace oil filter engine,transmissi,fuel filter,water seperator & racor element-change oil engine-top up oil fd rh/lh-cleaning air cleaner & greasing manual all fitting grease
ISTIRAHATClean & washing unit HD 785-7
PMS 2000 hours unit HD 785-7-taking oil sample engine,transmissi,diff,hyd,coolant,brake cooling & fd rh/lh-replace oil filter,fuel,transmissi,hyd,brake cooling & brake element,-change oil engine,brake cooling,transmissi,diff & fd rh/lh-replace breather engine,transmissi,diff & damper-replace filter air cleaner-grease manual
Pulang
5.Jumat, 16 Agustus
2013
06.00 – 18.00
Masuk Workshop & Briefing
Swapped valve pump oil
Repaired valve pump oil
Top up oil hydraulic HD 785-7
Checking electrical system of HD 785-7
ISTIRAHAT JUM’ATANinstall v-bell alternator unit Dozer D275AClean & washing unit LV
Pulang
6.Sabtu, 17 Agustus
201306.00 – 18.00
Masuk workshop Merayakan hari kemerdekaan 17 Agustus
ISTIRAHATAdjusting rh/lh front/rear suspension unit HD 785-7Replace emergency stop unit Hitachi Zaxis 450LC
Pulang
7.Minggu, 18
Agustus 2013- OFF
SERVICE
Acknowledged by Approved by
Sunaryo Umbola / Muhammad IlhamService Supervisor
Stephen Lockyer/Winarno/ Untung SMaintenance Superintendent
LAPORAN KEGIATAN MINGGUANPRAKTEK KERJA INDUSTRI
Nama : Rezky Gallant Charisma Perusahaan : PT. Petrosea Tbk,
Prodi : Teknik Alat Berat Minggu ke : 8
NIM : 9123120035 Jam kerja : 12 jam
No. Hari / Tanggal Waktu Kegiatan
1.Senin, 19 Agustus
201306.00 – 18.00
Masuk Workshop & Briefing
Remove & clean component injektor greaseReplace o-ring kit component injektor grease
Mechanical Inspection unit service truck Iveco trakker 380Top up water wiper/washer & greas manual
ISTIRAHAT
Electrical inspection unit fuel truck Iveco trakker 380Top up water wiper/washerReplace mounting engine unit iveco trakker 380
Pulang
2.Selasa, 20 Agustus
201306.00 – 18.00
Masuk Workshop & Briefing
Remove & repair guard fuel tank HD 785-7
Warn up/mechanical inspection OHT 777D
Repair & install RH guard motor hyd sproket/final drive Liebherr
ISTIRAHATremove & replace hose tilt cylinder blade D275A
Pulang
3. Rabu, 21 Agustus
2013
06.00 – 18.00
Masuk Workshop & Weekly safety Meeting
Replace hose torque conventer unit OHT 777D
Install damper unit HD 785-7
Install &Replace front drive shaft unit HD 785-7
ISTIRAHAT
Remove pipe line radiator unit HD 785-7
Remove turbocharger HD 785-7Pulang
4. Kamis, 22 Agustus 2013
06.00 – 18.00 Masuk Workshop & Briefing
Install Fan radiator unit HD 785-7Install Cover/guard fan radiatorContinue Remove turbocharger HD 785-7
ISTIRAHATInstall pipe line after coolerRemove all bolt head cover cylinder head
Adjust valve cylinder headPulang
5.Jumat, 23 Agustus
2013
06.00 – 18.00
Masuk Workshop & Briefing
Cleaning housing piston adjuster track
Install turbocharger HD 785-7
Install pipe line air intake turbocharger HD 785-7
ISTIRAHAT JUMA’ATAN
Replace hose high pressure ACInstall dryer AC unit Hitachi ZaxisRefill freon AC unit Hitachi Zaxis 330
Pulang
6.Sabtu, 24 Agustus
2013- OFF
7.Minggu, 25
Agustus 2013- OFF
MECHANIC
Acknowledged by Approved by
Yulius Roson / Rustam / Sukur RupiyonoMechanic Supervisor
Stephen Lockyer/Winarno/ Untung SMaintenance Superintendent
LAPORAN KEGIATAN MINGGUANPRAKTEK KERJA INDUSTRI
Nama : Rezky Gallant Charisma Perusahaan : PT. Petrosea Tbk,
Prodi : Teknik Alat Berat Minggu ke : 9
NIM : 9123120035 Jam kerja : 12 jam
No. Hari / Tanggal Waktu Kegiatan
1.Senin, 26 Agustus
201306.00 – 18.00
-Masuk workshop and briefing-Remove damper and recondition damper unit HD 785-7 (midlife/cco)-replace bearing fan drive-ISTIRAHAT-install damper HD 785-7-install front drive shaft and universal joint-PULANG
2.Selasa, 27 Agustus
201306.00 – 18.00
-masuk workshop and briefing-install muffler HD 785-7-install fan to drive and install cover/guard fan radiator-install pipe line radiator /coolant-ISTIRAHAT-install guard/bracket drive shaft-flushing RH/LH rear suspension -PULANG
3. Rabu, 28 Agustus
2013
06.00 – 18.00
-masuk workshop and weekly safety meeting-check working autolube/grease HD 785-7-ISTIRAHAT-Preventive maintenance clinic HD 785-7.testing and adjusting pressure.hydraulic.torque conventer.steering
4.Kamis, 29 Agustus
2013
06.00 – 18.00
-masuk workshop and briefing-inspection manhaul iveco trakker 380-remove transmissi GD 16 M from power train-ISTIRAHAT-inspection fuel truck iveco trakker 380-repair adaptor valve karcher-PULANG
5.Jumat, 30 Agustus
2013
06.00 – 18.00
-masuk workshop and briefing-replace hose telescope manitau-ISTIRAHAT JUMATAN-repair bracket safety mud/lumpur-remove LH front whell HUB assy .replace component assy-PULANG
6. Sabtu,31 Agustus 2013
- OFF
7.Minggu,01
September 2013- OFF
Acknowledged by Approved by
MECHANIC
Yulius Roson / Rustam / Sukur RupiyonoMechanic Supervisor
Stephen Lockyer/Winarno/ Untung SMaintenance Superintendent