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Process Systems Engineering
John PerkinsImperial College
London
Past, Present and Future
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Process Systems Engineering
OUTLINE
• Historical Perspective• A Time of Change• ESCAPE - 11• Conclusions
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Historical Perspective
KEY IDEAS
• Unit Operations (1900 - )
• Chemical Engineering Science (1945 - )
• Process Systems Engineering (1960 - )
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‘Scientific Engineering’
‘Since World War II, engineering education has moved strongly toward analysis, with courses dealing with individual process operations and phenomena. Transport Phenomena, Unit Operations, Process Control, Reaction Engineering, and other engineering science courses greatly strengthened engineering education by showing how things are and how they work.
Unfortunately, there was not a parallel development of courses dealing with synthesis … This deficiency has been recognized for years, but the remedy awaited the development of sufficiently general principles of synthesis about which to organize educational material.’
(Dale F. Rudd 1973)
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What is Chemical Engineering?
Chemical Engineering Science
Process Systems Engineering
Engineering Solutions
Natural Phenomena
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Multiscale Nature of Chemical Engineering
(Villermaux, 1996)
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What is Chemical Engineering?
Chemical Engineering Science
Process Systems Engineering
Engineering Solutions
Natural Phenomena
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Process Systems Engineering
OUTLINE
• Historical Perspective• A Time of Change• ESCAPE - 11• Conclusions
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A Time of ChangeINDUSTRY TRENDS
1970 2000’s
Homogeneous Materials Composite and Structured MaterialsInexpensive, low performance High value, High performanceCommodity Chemicals Specialties & BiochemicalsSynthesis Formulation by designMacroscopic MicroscopicLarge-scale processing Smaller scale and flexibleContinuous processing Batch and flexible/continuous and flexibleProcess emphasis Product and Process emphasisCost competition Quality competitionEfficient Rapid innovation and commercialisationCapital intensive Information intensiveNational GlobalManufacture Service and Manufacture too!Short term payoff Longer term investmentIntradisciplinary InterdisciplinaryUnderstanding of macroscale Understanding microscale and nanoscaleand mesoscale
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A Time of ChangeINDUSTRY TRENDS
1st Wave Oil-based macro-processes and technologies
2nd Wave Chemistry & micro-structured products for effect
3rd Wave Bio-molecular conversions and systems+
Nano-technology based materials and devices
All require early integration of science, technology and manufacturing to achieve world class product and process benefits
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Process Systems Engineering
OUTLINE
• Historical Perspective• A Time of Change• ESCAPE - 11• Conclusions
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Themes of ESCAPE - 11•Computer Aided Systems for
•Synthesis and Design•Control and Operation•Modelling•Manufacturing
•Process and Tools Integration
•New Frontiers for CAPE
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ESCAPE - 11 Synthesis and Design
Ka Ng Multiscale approach to synthesis neededKa Ng Importance of meaningful industrial collaborationKa Ng Contribute to business process analysis
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ESCAPE - 11 Synthesis and Design
Joan Cordiner 22% of project costs on processJoan Cordiner Seek out nicheapplicationsJoan Cordiner More chemistry please
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ESCAPE - 11 Control and Operation
Manfred Morari Hybrid systems as an important enabling technologyTariq Samad Autonomy implies appropriate responses to unforeseen circumstances
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ESCAPE - 11 Modelling
Costas Pantelides Impressive progress in last decadeCostas Pantelides Challenges to support more rigour, multiscalemodelling, and model validationCostas Pantelides Integrated systems for laboratory experimentation?
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ESCAPE - 11 Modelling
Jan Willem Verwijs FAST project cycles to help manage riskJan Willem Verwijs Opportunity for PSE in discovery phaseJan Willem Verwijs … but need for improvements in parameter estimation/experimental design
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ESCAPE - 11 Manufacturing
Gert Mølgaard Time to market implies new paradigms
Gert Mølgaard Avoid haute couturesolutions
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ESCAPE - 11 Process and Tools Integration
Stratos Pistikopoulos Parametric programming to analyse uncertaintyHans Pingen Life cycle process models; integrated engineeringVenkat Venkatsubramanian Batch process development
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ESCAPE - 11 New Frontiers for CAPE
Peter Cummings More sophisticated chemical models pleaseGreg Stephanopoulos More ‘systems biology’ pleaseCostas Maranas Discovery process systems engineering
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Process Systems Engineering
OUTLINE
• Historical Perspective• A Time of Change• ESCAPE - 11• Conclusions
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Process Systems Engineering
CONCLUSIONS• More sophisticated chemistry• … and biology!• Develop new paradigms/explore new areas• Tradition of effective collaboration• … necessary if we are to meet challenge• ‘Opportunity overload’