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5 5- -S in Manufacturing S in Manufacturing Sector Sector
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G roupG roup- - 11y Abhishek Arun - 1y Abhishek kumar singh - 2y Anita Dudi - 3y Ankit Jain - 4y Anoop Srivastava - 5y Anoop Sharma - 6y Anupam Mukherjee - 7y Apoorva Mudgal - 8y Ashutosh chandra - 9y Avnish Sharma - 10
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C ontent :C ontent :- -
a) What is 5-S ( History)b) Why 5-S ( Advantages)c) Tips of implementingd) Examplese) Companies follow 5-S
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Wh at is 5 Wh at is 5- -S :S :- -
History :- Developed by Japanese.
It is a framework at kaizen for wellorganized shop floor
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LIF E W ITHOUT 5LIF E W ITHOUT 5--S :S :--
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SEIRI SEIRI ::- - ( Sorting ,( Sorting ,
Cl earing)Cl earing)y R emoval of items that are not neededy I
dentity needed & unneeded inventoryy Items which are not needed currently
in use should be stored inappropriatelocation
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SEIRI - all not needed things should be kept in oneplace
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All unneeded tools, parts should be removed from the area
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B efore-
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B efore-
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- B efore
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SEITON SEITON: :- -( Arrange,( Arrange,
Order l iness)Order
l iness)y Well defined place for tools &
equipment.y Items should be arrange in a way that
canbe easily return to their place.
y All cabinets & containers should belabeled.
y Area should be organized thatproductionmaximized.
y
Know what, where and how to set
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B efore-
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B efore-
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B efore-
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SEISO SEISO : :- - ( Cl ean l iness,( Cl ean l iness,S h ining)S h ining)
y Tools and machineries is kept cleanand in proper working order ; so that itis always ready to use.
y Maintaining cleanliness should be partof daily work it should not beoccasionally activity, initiated when
things get to messy.y Customers are impressed with a clean
environment .y It improves morale of employees.
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SE ISO is not this
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B efore-
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After
B efore
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SEIKETSU SEIKETSU : :- - ( (
Standardizing)Standardizing)y B e consistent and standardizefashion.
y Keep up the first 3-S.y Introduction of the methods to
maintain standard.y B est current practice.y F ollow some standard like ISO.
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Seiketsu - we all have common duties to do our part to keep all areas of theplant in
shape- breakroom, restroom, locker area, parking lot , etc.
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B enefits :B enefits :- - F or employees :
1. Makes job satisfy and enjoyable2. R emoves obstacles.3. Increase efficiency and effectiveness.4. Educate co-workers.5. Improve morale.6. Provides role and responsibility.
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B enefits :B enefits :- - F or company
1. L ower cost and higher quality.2. L ess safety concerns.3. Improves customer satisfaction.4. Efficiency and effectiveness increase.
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Tips of imp l ementing :Tips of imp l ementing :- -
Dont see your 5-S initiative as a standalone effort.R equire management to set up astrong5-S enable.R equire every supervisor and
manager to practice 5-S on daily basis.Clearly and visually define; what each
5-S workplace should look like.
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C ontC ont
Include 5-S reorganization in your regular efforts.
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Company follow 5Company follow 5- -S :S :--
HP-
- Toyota
Harley DavidsonParle-G