Download - Sarwan Honda
-
8/12/2019 Sarwan Honda
1/85
-
8/12/2019 Sarwan Honda
2/85
TABLE OF CONTENTS
Acknowledgement '
Certificate (
List of Figures
&) *ompany Profile
&)&) +bout ,onda -orld
&).) *orporate Profile
/
0
&&
.) ,MS$
.)&) ,MS$ 1ision
.).) ,onda 2ogo
.)3) ,onda !lobal 4etwor5
.)6) ,onda Operations $n $ndia
&6
&/
&7
&7
&03) ,MS$ +t Manesar
3)&) 8actory Outloo5
3).) $SO &699&
.9
.&
..
6) -or5ing Principles $n ,MS$
6)&) P#*+
6).) 3! Principle
6).)& !EMB+
6).). !EMBTS
6).)3 !E4:$TS
6)3) 4, *ircle
6)6) En;ironmental Policy
6)') ' S Principles
6)')& Seiri6)'). Seiton
6)')3 Seison
6)')6 Sei5etsu
6)')' Shitsu5e
6)() ,MS$ Philosophy
6)/) 8undamental Beliefs
..
..
.6
.6
.6
.6
.(
./
./
./
.7
.7
.7
.7
.0
39
.
-
8/12/2019 Sarwan Honda
3/85
6)/)& Respect 8or $ndi;iduals
6)/). The Three :oys
6)7) +wards +nd Recognition
39
39
33
') ,MS$ products
')&) Shine
').) nicorn
').)&) Technology Of nicorn
').).) Merits Of Mono Suspension
').)3) !rand Pri< Edition
')3) Stunner
')6) *BR=.'9R
')') +cti;a
')() #io
3'
3'
3/
30
69
6&
6.
63
6'
6/() $n ,ouse 8acilities
()& !ra;ity #ie *asting +nd 2ow Pressure #ie *asting
(). -elding Shop
()3 Paint Shop Robot
()6 Engine +ssembly
()' 8rame +ssembly
67
67
67
60
60
60/ Pneumatic
/)& $ntroduction '9
/). !as used in pneumatic system '3
/)3 +d;antage '6
/)6 Pneumatic transmission energy '( /)' *ommon type of cylinder '0
/)( #irectional control ;al;e (&
/)/ functional type of directional ;al;e (.
/)7 Schematic symbol for directional ;al;e ((
/)0 Miscellaneous ;al;e symbols /&
/)&9 pneumatic symbols /.
7 Bibliograpy /'
3
-
8/12/2019 Sarwan Honda
4/85
+*>4O-2E#!EME4T
I% Yogit , a student of Mechanical Engineering /th semester !R!+O4
INSTITUTE OF TECHNOLOY and MANAEMENT BILASPU!
,U!AON would li5e to gi;e my heartiest than5s to all under whom $ completed my
industrial project training)
$ would li5e to than5 my project guide Mr. Sudhir Singh Patyal who showed me the
way throughout andwho actually e
-
8/12/2019 Sarwan Honda
5/85
CE!TIFICATE
*ertified that this project entitled ?Pneumatics@ submitted by "O!$T% student of
Mechanical Engineering #epartment% !urgaon $nstitute Of Technology and
Management% !urgaon% in the partial fulfilment of the requirement for the award of
Bachelors of Technology AMechanical Engineering #egree of M# RO,T+>% is a
record of students own study carried under my super;ision C guidance)
Mr. Sudhir Singh Patyal
SE*T$O4 M+4+!ER
'
-
8/12/2019 Sarwan Honda
6/85
COMPANY P!OFILE
(
-
8/12/2019 Sarwan Honda
7/85
Found%r Soihiro Honda
HON)A ESTABLISHE) AT HAMAMATSU, APAN, IN /012
3ACTION 4ITHOUT PHILOSOPHY
IS A LETHAL 4EAPON
PHILOSOPHY 4ITHOUT ACTION
IS 4O!THLESS5
Soichiro ,onda
,onda% one of the biggest brand names in the automobile world today was founded by
SOICHI!O HON)A at HAMAMATSU, APAN, IN /012)Since then% the company
has been growing by leaps and bounds satisfying customers all o;er the world with its
comfortable world class products ha;ing most ad;anced technology
/
-
8/12/2019 Sarwan Honda
8/85
ABOUT HON)A 4O!L)
,onda !lobal 4etwor5D Si< Regional ,ead uarters)
E
-
8/12/2019 Sarwan Honda
9/85
H%ad O66i%
&=&% .=chome% Minami=+oyama% Minato=5u% To5yo &9/=7''(% :apan
TelD F7&=A93=36.3=&&&&
E'ta7li'h%d
September .6% &067
Pr%'id%nt 8 CEO
Ta5eo 8u5ui
Ca9ital
G7( billion Aas of March 3&%.99/
Sal%' +!%'ult' o6 6i'al :;;
-
8/12/2019 Sarwan Honda
10/85
/.: CO!PO!ATE P!OFILE
,onda Motor *o)% 2td) operates under the basic principles of HRespect for the $ndi;idualH
and HThe Three :oysH I commonly e
-
8/12/2019 Sarwan Honda
11/85
,onda is the (th largest automobile manufacturer in the world as well as the largest
engine=ma5er in the world% producing more than &6 million internal combustion engines
each year) +s of +ugust .997% ,onda surpassed *hrysler as the 6th largest automobile
manufacturer in the nited States) *urrently% ,onda is the second largest manufacturer in
:apan behind Toyota and ahead of 4issan)
,onda was founded in the late &069s as :apan struggled to rebuild following the second
-orld -ar) *ompany founder Soichiro ,onda first began manufacturing piston rings
before turning his attention to ine
-
8/12/2019 Sarwan Honda
12/85
Honda=' 9rodut' around th% 4orld
Honda Engin%' %n%rator' Soot%r'
CA!S ASIMO MU#
Motoryl%' La>n Mo$%r' Tri((%r
&.
-
8/12/2019 Sarwan Honda
13/85
,O4#+ MOTOR*"*2ES +4# S*OOTERS
P1T) 2T#) A,MS$
&3
-
8/12/2019 Sarwan Honda
14/85
,onda Motorcycles and Scooters $ndia P;t) 2td) A,MS$% a wholly owned subsidiary of
,onda Motor *ompany 2td) was incorporated on :;thAugu't /000to manufacture two
wheelers in $ndia) $tLs Symbol ?wings@ is recognied all o;er the world as the symbol of
,onda two wheelers with which they promise to initiate changes and ma5e a difference
in the lifestyle of the people of $ndia) $t represents the flight that ,MS$ has ta5en to
achie;e the goals and targets which conform to the international standards) ,ondaLs
commitment to $ndia is to manufacture world class two wheelers that are designed and
best suited for local conditions) E;er since its establishment in &000% ,MS$ has stri;en to
offer products of the highest quality at reasonable price by following its fundamental
belief of bringing joy to people) $n a short span of ten and half years% ,MS$ has emerged
&6
-
8/12/2019 Sarwan Honda
15/85
as the largest scooter manufacturer and the fourth largest two wheeler company in $ndia)
-hile endea;oring to meet and e
-
8/12/2019 Sarwan Honda
16/85
Manu6aturing and 'al%' o6 t>o >h%%l%r' %ngin%'.
S%r$i% and 'al%' o6 '9ar% 9art' and a%''ori%'.
E9ort o6 Honda 9rodut' +CBU, Engin% 8 Part'-.
HO4 HON)A SEE THINS
,onda sees the world not as it is% but as it could be) ,onda sees the world through the
eyes of dreamers) Because we are a company founded by a dreamer)+nd we area
company built on dreams)
,onda sees the pursuit of impossible dreams as an empowering force% capable of
producing re;olutionary ideas) #reams inspire us to create inno;ati;e products that
enhance human mobility and benefit society) ,onda encourages all of its associates to
pursue their dreams) +nd itJs our mission to share these dreams with others and to ma5e
them a reality)
,onda sees Th% Po>%r o6 )r%a('as a way of thin5ing that guides us and pushes us
forward) The strength of our company comes from this philosophy I which is based on
the ;isionary principles of our founder% Soichiro,onda)
,onda sees things from a global perspecti;e% always stri;ing to create and produce
products of the highest quality at a reasonable price for worldwide customer satisfaction)
The power of ,ondaJs dreams will continue to lead to new insights and technologies inautomobiles% motorcycles% power products% parts and other fields of mobility)
,onda sees it as our responsibility to ser;e humanity through our global
commitments to helping protect the en;ironment and enhancing safety in a mobile
society) $n e;ery endea;our we pursue% we stri;e to be a company that people all o;er the
world want to e
-
8/12/2019 Sarwan Honda
17/85
:./ HMSI #ISION?
HON)A LOO ?
&/
-
8/12/2019 Sarwan Honda
18/85
:.: HON)A LOO
The N-ingsL has always been soaring high because of their strict adherences to its
philosophy based on ,ondaLs guiding principle ad;ocated by two fundamental beliefs)
i) Respect for the indi;idual
ii) The three joys)
:. HON)A LOBAL NET4O!*?
Honda ha' D o9%rating r%gion' and / !8 ) %ntr%
,onda Motor *orporation 2imited% :apan
,onda 4orth +merica $ncorporation% S+
+sian ,onda Motor *orporation 2imited% Thailand
,onda RC#% *hina
,onda Motor 2imited +ssociation% Brail ,onda Motor Europe 2imited%>
&7
-
8/12/2019 Sarwan Honda
19/85
:.1 HON)A OPE!ATION IN IN)IA?
,onda Motor *ompany% :apan with its headquarters in To5yo% has manufacturing
operations in 3. countries with &90 production bases) The company principal of
,onda -orldwide is dedication to supplying products of the highest quality yet at
a reasonable price for worldwide customer satisfaction) $t has three business
di;isionsnamely .=wheelers% 6=wheelers and power products) +part from ,MS$
that manufactures .=wheelers% the other business di;isions in $ndia include Honda
Si%l Car' India Li(it%d +HSCI- andHonda Si%l Po>%r Produt' Li(it%d
+HSPP-
&0
-
8/12/2019 Sarwan Honda
20/85
.HMSI Fatory at Man%'ar, urgaon?
The ,MS$ factory is spread o;er D: ar%'% with a co;ered area of about 2D,2/D'uar%
(%t%r'at Manesar% !urgaon district of ,aryana) The foundation stone for the factory
was laid was /;;,;;;scooters per year% which has reached , ;;,;;;scooters by the year
7y :;;
-
8/12/2019 Sarwan Honda
21/85
./FACTO!YOUTLOO*
.&
-
8/12/2019 Sarwan Honda
22/85
8actory Model 1iewD
.: ISO /1;;/
,MS$ got $SO &699& certification in #ecember% .99.) ,MS$ plans to use the P#*+
cycle for its en;ironmental management system)
1. 4O!*IN P!INCIPLE IN HMSI?
1./ P)CA
..
http://en.wikipedia.org/wiki/PDCAhttp://en.wikipedia.org/wiki/PDCA -
8/12/2019 Sarwan Honda
23/85
$t stands for PLAN@ )O@ CHEC*@ ACT.
This is a cyclic process C continues in reiterating if the proposed solution doesnLt wor5
or ta5ing up a new problem C implementing P)CA.
,ere is what to do for each stage of the *ycleD
Planto impro;e your operations first by finding out what things are going wrong
Athat is identify the problems faced% and come up with ideas for sol;ing these
problems)
)ochanges designed to sol;e the problems on a small or e
-
8/12/2019 Sarwan Honda
24/85
any e
-
8/12/2019 Sarwan Honda
25/85
1.:. ENITSU@ Ta&% r%ali'ti 'olution
$t refers to grasping the facts and ta5e realistic action% so that best solution could be
achie;ed)
.'
-
8/12/2019 Sarwan Honda
26/85
1. NH CI!CLE
The 4, *ircle acti;ities are conducted in small groups at ,onda with the purpose of
creating a cheerful and truly rewarding wor5place en;ironment on the associateLs own
initiati;e through their continuous efforts% with each associate respecting the different
abilities of each other% and 5eeping up good communication with others in the wor5place)
The 4ew ,onda 4, circle is something used throughout ,onda) $t is familiar to many
people as a quality circle) ,owe;er whereas quality circles in many organiations became
disappearing spirals largely due to lac5 of ongoing focus consistency and application%
,onda people ha;e made 4, circle part of their ongoing routine) +lthough the tendency
of many manufacturing companies was to organie quality circles almost e
-
8/12/2019 Sarwan Honda
27/85
1.1 EN#IO!NMENTAL P!OTECTION
En;ironmental protection has always been a priority for ,MS$) The en;ironment
acti;ities are guided by ,ondaLs r%%n 6atory on%9t% with the objecti;e of achie;ing
?oy 6or n%t g%n%ration@
$nstallation of adequate pollution control facility
Energy conser;ation acti;ities
-ater conser;ation acti;ities
-aste minimiation
!reening of supply chain !reen dealer de;elopment
Eco friendly product design
1.D D S P!INCIPLES
'S Principles in Manufacturing Management are based on the fi;e :apanese terms namely
Seiri% Seiton% Seison% Sei5etsu and Shitsu5e% which are the shorthand e
-
8/12/2019 Sarwan Honda
28/85
1.D.: S%iton% that is SET O!)E! AOrganie which refers to the efficient
placement% arrangement% organiation and scheduling of the equipment and material)
1.D.S%i'on% that is SANITIEASweep and Shine which refers to maintenance
of tidiness and cleanliness in the wor5place)
1.D.1 S%i&%t'u% that is STAN)A!)IATION% which refers to an ongoing%
standardied% continually impro;ing Seiri% Seiton% and Seison)
1.D.DShit'u&%% that is SUSTAINthat accounts for the discipline with leadership%
in;ol;ement of people% integration into the performance measurement system)
'S Principles in Manufacturing Management are used more in reference to the 2ean
Manufacturing processes)
1. HMSI PHILOSOPHY
.7
-
8/12/2019 Sarwan Honda
29/85
,MS$ operates on a principle% which is followed worldwide by all ,onda companies)
Maintaining a global ;iewpoint% we are dedicated to supplying products of the highest
quality% yet at a reasonable price for worldwide customer satisfaction)
Ba'i Prini9l%'!%'9%t 6or th% indi$idual. Th% Thr%% oy' +7uying, '%lling and
r%ating-
Company
Principle
AMission
Statement
Maintaining a glo7al $i%>9oint, >% ar% d%diat%d to 'u99lying
9rodut' o6 th% high%'t uality, y%t at a r%a'ona7l% 9ri% 6or
>orld>id% u'to(%r 'ati'6ation.
Manag%(%nt
Polii%'
Pro%%d al>ay' >ith a(7ition and youth6uln%''.
!%'9%t 'ound th%ory, d%$%lo9 6r%'h id%a', and (a&% th%
(o't %66%ti$% u'% o6 ti(%.
En"oy >or& and %nourag% o9%n o((uniation.
Stri$% on'tantly 6or a har(oniou' 6lo> o6 >or&.
B% %$%r (ind6ul o6 th% $alu% o6 r%'%arh and %nd%a$our
1.< Funda(%ntal B%li%6'
.0
-
8/12/2019 Sarwan Honda
30/85
The center of ,ondaLs philosophy is the *ompany Principle% which was written
in &0'() nderlying the *ompany Principle are two fundamental beliefsD
Respect for the $ndi;idual and
The Three :oys)
1.
-
8/12/2019 Sarwan Honda
31/85
Tru't?The relationship among associates at ,onda should be based on mutual trust)
Trust is created by recogniing each other as indi;iduals% helping out where others are
deficient% accepting help where we are deficient% sharing our 5nowledge% and ma5ing a
sincere effort to fulfill our responsibilities)
Respect for the $ndi;idual also defines our relationship with those for whom and with
whom we do businessD
Our customer e;erything we do must e
-
8/12/2019 Sarwan Honda
32/85
Second% there is 3Th% oy o6 S%lling5.To achie;e The :oy of Selling% what is important
is not just the relationship between the customer and our products) Our products pro;ide
the opportunity for a human relationship with the customer) Those who sell and ser;ice
our products see5 to respond sincerely to customersL needs and desires) -hen the quality
and performance of our products are e
-
8/12/2019 Sarwan Honda
33/85
Motorcycle of the "earAupto&&9cc%.9&&=4#T1 Profit
car C Bi5e award
CB UNICO!N )ALE!Motorcycle upto &(9** 4#T1 *ar C Bi5e +wards
.9&&)
Sporty Motorcycle upto &79** Qigwheels +wards )
:;/; CB /;;;! $mport Bi5e of the "ear = +uto*ar +wards .9&9
CB /;;;!! Performance Bi5e of the "ear = *4B* T1 &7 O;erdri;e
+wards .9&9
:;;0 CBF Stunn%r .990 Stunner 4#T1 Profit +ward .990 = Bi5e of the
"ear
A$iator .990 +;iator 4#T1 Profit +ward .990 = Scooter of the
"ear
:;;2 Ati$a *4B* T1&7 = +uto *ar H+TO +-+R#S .997? =
HScooter *ustomers Satisfaction 4o)&H
Co(9any
=-ell Made Bi5e .997
=+d;anced Technology .997
=O;erall .997
=Eco=8riendliness .997
=Resale 1alue .997
By A9ollo Tyr%' @ Auto India B%'t Brand Sur$%y A>ard'
:;;2
:;;< Et%rno Best automobile brand of $ndia .99/ APlanman Media
Ati$a Best automobile brand of $ndia .99/ APlanman
Media
:;; Shin% T4S 1oice of The customer +ward .99( AT4S
:;;D Uniorn Motorcycle of the "ear .99' AB)S)MotoringC
33
-
8/12/2019 Sarwan Honda
34/85
+utocar
Uniorn T4S 1oice of the *ustomer +ward AT4S
Et%rno Scooter of the "ear .99' AB)S)Motoring C
O;erdri;e
:;;1 Et%rno Best Scooter of the "ear by B) S) Motoring C $*$*$
Ban5% O;erdri;e Magaine
:;; )io Scooter of the "ear .993 ABB*
:;;: Ati$a Scooter of the "ear by O;erdri;e Magaine
:;;/ Ati$a Scooter of the "ear .99& ABS Motoring
=,MS$ C ,S*$ has been ran5ed on top in dealer
satisfaction sur;ey .99.=93 AT4S
=+ward for En;ironment E
-
8/12/2019 Sarwan Honda
35/85
launched *BR=.'9R) Other than this ,MS$ also launched the !rand Pri< edition of the
nicorn)
D./ SHINE
+ masterful blend of form and function% the new ,onda Shine brings together the best of
all that is sought in a motorcycle into one awe inspiring piece of automoti;e=technology)
#esigned to ensure superior ride quality and ease of handling through re;olutionary Ergo
Tec design% which is based on ,uman engineering ,onda Shine will set new benchmar5s
in the $ndian &.'cc motorcycle segment)
3'
-
8/12/2019 Sarwan Honda
36/85
3(
P+RT$*2+R #ET+$2S
E4!$4E
Type6=Stro5e%Single *yl)% +ir
*ooled% O,*
#isplacement &.' **
Ma< Power &9)3 bhp 7999 rpm
Ma< torque &.)74m ''99 rpm
Transmission ' Speed *onstant Mesh
$gnition#igital *#$
AMulti Mapping
8E+TRES
Suspension Mono Suspension
SafetyMulti reflector ,ead
2amp
!ear Mechanism 6 p
Bra5es8ront #isc
Rear #rum
BO#" Body Steel
,onda Shine completes a 9
(95mph run in just ')3 secs and
returns a class leading ('5mpl
in the process in the $ndian
riding mode)
,onda Shine has been
endowed with new modern
intelligent style appeal% which
possesses a balance of decent
loo5s with tough C macho
appeal and an image of sporty
loo5s with international taste
that lends the ,O4#+ S,$4E
a #ecent and stylish loo5)
-
8/12/2019 Sarwan Honda
37/85
Equipped with a host of ad;anced technologies li5e Multi Mapping *#$% Tumble 8low
*ombustion *hamber% 2ong $nta5e Pipe and *onnecting Tube% *1 *arburetor% . -ay
+ir :ac5et and Pulse E
-
8/12/2019 Sarwan Honda
38/85
D.: UNICO!N
Powered by a newly de;eloped ,onda 6=stro5e &'9cc engine and incorporating many
cutting=edge technologies de;eloped by ,ondaJs global RC# team% nicorn sets new
benchmar5s for premium motorcycles in $ndia with its swift acceleration% superior
mileage% capti;ating style% riding comfort and con;enience
nicorn is engineered and styled for the tastes of the younger generation ha;ing focused
;ision in li;es) -ith the 6=stro5e &'9cc engine deli;ering a whooping &3)3 bhp% nicorn
is the fastest premium motorcycle in $ndia racing from 9 to (9 5ms per hour in a mere '
seconds) nicorn has a distincti;e sporty and macho design with a racy front face%
masculine fuel tan5 with 5nee grip and a natty rear)
37
-
8/12/2019 Sarwan Honda
39/85
nicorn offers superior mileage through a combination of the famed 6=stro5e ,onda
engine% cutting edge technologies li5e Multi=Mapping *#$% Tumble 8low *ombustion
*hamber and Roller Roc5er arm% and a classy aerodynamic body) $t deli;ers (95mpl)
30
P+RT$*2+R #ET+$2S
E4!$4E
Type6=Stro5e%Single *yl)% +ir
*ooled% O,*
#isplacement &60)& **
Ma< Power &3)3 bhp 7999 rpm
Ma< torque &.)74m ''99 rpm
Transmission ' Speed *onstant Mesh
$gnition#igital *#$
AMulti Mapping
8E+TRES
Suspension Mono Suspension
Safety Multi reflector ,ead 2amp
!ear Mechanism & #own 6 p
Bra5es8ront #isc
Rear #rum
BO#" Body Steel
-
8/12/2019 Sarwan Honda
40/85
D.:./ TECHNOLOY OF UNICO!N
!I)IN COMFO!T AN) STABILITY
8rom the world of international bi5es% nicorn gets a unique style appeal with mono
suspension) + loo5 that is ne;er before seen on $ndian motorcycles)
69
nicorn is the first
motorcycle in $ndia with the
hi=tech mono suspension
that enhances riding comfort
and control% and is now
a;ailable in new Slee5
!raphics
-
8/12/2019 Sarwan Honda
41/85
MONO SUSPENSION
$nstead of con;entional twin shoc5 absorbers in the rear% nicorn incorporates a single%
high performance shoc5 absorber housed centrally below the seat and mounted on a
much tougher frame) +d;anced technology mono suspension coupled with ad;anced
tough and fle
-
8/12/2019 Sarwan Honda
42/85
D.:.: ME!ITS OF MONO SUSPENSION
There are t>o (%rit'of introducing mono suspension. Fir'tly% it decreases friction loss
through employing single shoc5er) +s a result mono suspension can mo;e freely%impro;ing tractability on road surface) ser can deri;e the benefit of more comfortable
ride feel) S%ondly% mono suspension design ensures centraliation of mass) By
positioning suspension close to the center of gra;ity of the machine% turning
characteristics% stability during bra5ing and o;erall riding performance is substantially
enhanced)
Original technology of mono suspension comes from the world of racing where bi5es
compete in most e
-
8/12/2019 Sarwan Honda
43/85
D.:. !AN) P!I E)ITION
,ondaJs engineering prowess stems from its racing heritage) Team ,onda has
consistently won% on most% Moto!P circuits o;er the year) -hile ,ondaJs engineers ha;e
been perfecting power deli;eries to the engine bloc5% 4ic5y ,ayden scored a big one%
winning the .99( Moto!P) Riding a ,onda)
$nspired by its successful sibling from the Moto!P% the limited edition ,onda nicorn
not only features bold graphics but also an engine thatJs just as redefined) + &'9cc% &3)3
bhp 6 stro5e engine that effortlessly catapults the rider from static to (9 5mph in mere '
Seconds
63
-
8/12/2019 Sarwan Honda
44/85
D. STUNNE!
Stunner is a &.' cc bi5e boasts &&bhp
at 7999rpm% along with a torque of
&&4=m at ('99rpm)The *ompany
claims that *B8 Stunner is one of the
fastest &.'cc motorcycles in $ndia
$t can go from standstill position to
(95mph% within a time frame of
merely ). seconds) The motorcycle has
been loaded with e
-
8/12/2019 Sarwan Honda
45/85
2ength .9&.)99 mm
-idth /36)99 mm
,eight &&&3)99 mm
D.1 CB!@:D;
The *BR.'9R engine was de;eloped by aiming at a global single=cylinder engine that
transcends regions% while being sporty and eco=friendly at the same time% with a loo5
ahead at the ne
-
8/12/2019 Sarwan Honda
46/85
,ow can an engine that is light and compact and yet has a high=quality feel be able to
support the ride as the rider wants it
-ith these questions in mind and aiming at the output characteristics that would realie a
light and sporty maneu;erability in the complete ;ehicle while retaining the ad;antages
of fuel economy and ease of handling of con;entional single=cylinder engines% we ha;e
de;eloped a new .'9cc single=cylinder engine that is light and compact and runs
smoothly not just at low rpm but also in the high rpm range)
6(
P+RT$*2+R #ET+$2S
E4!$4E
TypeSprots%8our Stro5e %Single
*ylinder
#isplacement .60)( **
Ma< Power .' bhp 7'99 rpm
Ma< torque .3 4m /999 rpm
Transmission *onstant Mesh ( Speed return
$gnition Self
8E+TRES
Technology Tubeless tyre
*hasis type Twin Spar Type
*ooling Type 2iquid *ooled
Others nder Seat Boith
System pressure is sensed with a spring=loaded piston within the switch housing) -henpressure in the system is at its low le;el% the spring pushes the piston down) $n this
position a contact is made causing an electrical signal to turn on the compressor)
+s pressure in the recei;er tan5 rises% it forces the piston upward) -ith system
pressure at its high le;el% the piston brea5s the electrical contact shutting down
the compressor)
('
-
8/12/2019 Sarwan Honda
66/85
Sa6%ty !%li%6 #al$%
Ma
-
8/12/2019 Sarwan Honda
67/85
Co((on Ty9%' o6 Cylind%r'
There are many different cylinder types) The most common are listed belowD
Singl% ating ylind%r = a cylinder in which air pressure is applied to the
mo;ableelement Apiston in only one direction)
S9ring r%turn ylind%r = a cylinder in which a spring returns the piston assembly)
!a( ylind%r = a cylinder in which the mo;able element is the piston rod)
)ou7l% ating ylind%r = a cylinder in which air pressure may be alternatelyappliedto the piston to dri;e it in either direction)
)ou7l% ating J dou7l% rod ylind%r @ #ouble acting cylinder withapiston rod e
-
8/12/2019 Sarwan Honda
68/85
SiGing a Cylind%r
To determine the sie cylinder that is needed for a particular system% certain
parameters must be 5nown) 8irst of all% a total e;aluation of the load must be
made) This total load is not only the basic load that must be mo;ed% but also
includes any friction and the force needed to accelerate the load) +lso included
must be the force needed to e
-
8/12/2019 Sarwan Honda
69/85
)ir%tional Control #al$%'
To change the direction of airflow to and from the cylinder% we use adirectional control ;al;e) The mo;ing part in a directional control ;al;e willconnect and disconnect internal flow passages within the ;al;e body) Thisaction results in a control of airflow direction)
The typical
directional
control ;al;e
consists of a
;al;e body
with four
internal flow
passages
within the
;al;e body
and a sliding
spool)
Passage + Passage B
Spool
1al;e Body
Pressure
E
-
8/12/2019 Sarwan Honda
70/85
PEo@4ay )ir%tional #al$%
+ two=way directional ;al;e consists of two ports connected to each other withpassages% which are connected and disconnected) $n one e
-
8/12/2019 Sarwan Honda
72/85
Thr%%@4ay )ir%tional #al$%
+ three=way directional ;al;e consists of three ports connected through passages
within a ;al;e body that are shown here as port +% port P and port E
-
8/12/2019 Sarwan Honda
73/85
Four@4ay )ir%tional #al$%
Perhaps the most common directional ;al;e in simple pneumatic systemsconsists of pressure port% two actuator ports and one or more e
-
8/12/2019 Sarwan Honda
74/85
Fi$%@Port Four@4ay )ir%tional #al$%
8our=way ;al;es are also a;ailable with fi;e e
-
8/12/2019 Sarwan Honda
75/85
Sh%(ati Sy(7ol' 6or )ir%tional #al$%'
+ directional ;al;e is a ;al;e that directs the flow of air in one with or another) $t
doesnJt throttle or meter the airflow% and it doesnJt change the pressure of the air) $t just
changes the direction of the airflow in some way) The +4S$ symbol for directional
;al;es are the most complicated of all the fluid power symbols% but some of the most
important% so let us start with directional ;al;es% see how the symbol system wor5s) +
typical directional ;al;e symbol is made up of three partsD
2eft +ctuator 1al;e +ction Right +ctuator
The actuators are the de;ices or methods that cause the ;al;e to shift fromone position to another) The ;al;e action refers to the combinations of
positions and flow paths which the ;al;e offers)
Po'ition Bo%'
E;ery ;al;e pro;ides two or more usable positions% each position pro;idingone or more flow paths) 8or e
-
8/12/2019 Sarwan Honda
76/85
Most air mo;es are either .=position or 3=position ;al;es% but it would bepossible to ha;e an unusual ;al;e with four or fi;e or e;en si< positions) $n anycase% there would be a bo< to represent each position of the ;al;e)
#al$% Port'
E;ery ;al;e port% which appears on the outside of the ;al;e% is supposed to beshown on the symbol) But the ports are shown on only one of the bo
-
8/12/2019 Sarwan Honda
77/85
The direction in which air flows during a normal operating cycleis shown byputting arrowheads at the ends of the flow paths neo@ Po'ition
#al$%'
.=
-
ay
%
Bl
oc
5e
d
at
st
ar
t
of
cy
c
l
e
3
=
-
a
y
%
B
l
o
c
5
e
d
a
t
-
8/12/2019 Sarwan Honda
78/85
st
ar
t
of
cy
cl
e
.=$nlet Selector
.=-ay%
Open atstart ofcycle
3=-ay%
Open at
start of
cycle
#istributor
A#i;e
rter
6=
-ay%
6=port
Single
$nlet
6=
-ay%
'=port
#ual
Pressu
re
*omm
on
E
-
8/12/2019 Sarwan Honda
79/85
Sy(7ol' 6or #al$% Atuator'
The symbols for the ;al;e actuators are drawn ne
-
8/12/2019 Sarwan Honda
80/85
T
y
9
i
a
lA
t
u
a
t
o
r
C
o
(
7
i
n
a
t
io
n
'
.=
Position%
#oub
lepilot%
deten
ted
3=Position% #ouble pilot%
spring centered
-
8/12/2019 Sarwan Honda
81/85
Mi'%llan%ou' #al$% Sy(7ol'
*hec5 1al;e = +llows flow in one direction% but bloc5s flowin the other direction) $n this e
-
8/12/2019 Sarwan Honda
82/85
NEUMAT!C ",MB-L"
Air rep Units
Filter/Separator with
manual drain
Filter/Separator with
automatic drain
Oil Removal Filter
Automatic Drain
Lubricator less drain
Lubricator with manual
Drain
Lubricator with
automatic filling
Air Line Pressure Regula-
tor adustable! relieving
Air Line Pressure
Regulator pilot
controlled! relieving
Filter/Regulator
"pigg#bac$% &anual Drain
Relieving "without gauge%
Filter/Regulator
"pigg#bac$% Auto Drain
Relieving
Air Line 'ombo F-R-L
Simplified
al/eAtuators
&a(eS#
Pu)u
Le
Peor*re
&eica'a
*oetc
Sp
Det
Lin
indi
whi
det
in u
Sol
d
,ntPilSu
RePilSu
An
-
8/12/2019 Sarwan Honda
83/85
'omp
osite
solen
oid
and
pilot
or
manu
al
overri
de
And/Or
'omposite
solenoid
and pilot or
manual
override
and pilot
-
8/12/2019 Sarwan Honda
84/85
NEUMAT!C",MB-L"
Lines % 0untions
&ain Line
Pilot Line
.haust or Drain Line
nclosure Line
Lines 'rossing
Lines oining
Flow Direction
0#draulic &edium
Flow Direction
(aseous &edium
nerg# Source
Line with Fi.ed
Restriction
Line with Adustable
Restriction
Fle.ible Line
Plugged Port! *est Station!
Power *a$e-Off
-
8/12/2019 Sarwan Honda
85/85
2. Bi7liogra9hy
www.honda2wheelers.com
www.hondaworld.com
www.atlascopco.com
http://www.honda2wheelers.com/http://www.hondaworld.com/http://www.atlascopco.com/http://www.honda2wheelers.com/http://www.hondaworld.com/http://www.atlascopco.com/