dust handing
DESCRIPTION
environmental pollution preventionTRANSCRIPT
Dust Collector
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Clean Environment Partnerconsidering environment and safetyKyung Chae Choi -CEO , Hansung Corp.
Dust from production process may not only affect to product quality but fatal to workers’ health.Therefore, dust collector role is extremely important to remove dust from industrial fields.Hansung Corp developed ‘DUST KING’ the down flow dust collector by our own technology in 2002. We are the leader in workers’ health & environment and energy recycling area, and wish you can meet our advanced dust collector and engineering at any time.
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Established
Head Office
/Factory
Capital
4 Sep 1990
2748 Gimpo Gold Valley, Hakun-ri,
Yangchon-myeon Gimpo-si, Gyeonggi-do
500 millions KRW
Company Profile
10-0585911
10-0033975
10-0028200
10-0854510
10-0028190
10-0033976
0358230
0214283
0236972
0236994
20-0004851
0555024
0574655
Facility for protecting of environmental contamination (pending)
Special construction business (metal structure window)
License for construction (machinery)
Patent
New design
Trademark
Reg.
Retaining
License
Filter
Silo top type dust collector
High temperature dust collector
Air purifier for rail track
Dust collector with blow tube
Dust remover for railroad vehicle maintenance
Dust collector
Fume collector
Impinged scrubber
Hood for dust collecting device
Filter fixture for horizontal type dust collector
DOWNFLOW
DUST-KING
Patent/New Design/Product Registration
Yonsei Univ.
Prime Minister
Prime Minister
SME prize
Good Work
Good employee (two times) Hyundai Heavy Industry
2006 Yonsei Grd. School Engineer
2006 Korea Technology Contest
2005 Industry & Resource New Technology
Kimpo Productivity Improvement
LG Chemical
China LG-DAGU
Prizes
2010
2008
2007
2007
2006
2005
2004
2003
2002
FOOMA JAPAN 2010 in Tokyo JAPAN
Dubai WETEX 2008 and 6 others
A-PACKING in Osaka Japan
Hanoi EXPO in Vietnam
International Packing Show and 5 others
Korea Technology Contest and 7 others
International Machine Automation Show and 6 others
Korea Machinery Show
International Environment Technology Show and 2 others
Exhibition Show Participation
2009. 10
2008. 12
2008. 10
2008. 09
2008. 08
2007. 10
2006. 12
2006. 12
2006. 08
2006. 05
2006. 04
2006. 04
2005. 10
2004. 07
2002. 02
2001. 01
2000. 08
1992. 07
1991. 04
1990. 12
1990. 09
1990. 09
Relocation 2748 Gimpo Gold Valley, Hakun-ri,
Yangchon-myeon Gimpo-si, Gyeonggi-do
Received Million Dollar Tower prize
Nominated Prospective SME of Gyeonggi
Certified ISO14001
Nominated as Export Prospective SME
Exported US$2 millions of DUSTKING to Japan
Received Yonsei Grd. School Engineer
Qualified superior product by National Procurement Agent
Participated Russian Market Development Team
Nominated Venture Investment Firm by Gyeonggi
Participated Japan Investment Trade Team
Participated India Market Development Team
Received prize from Prime Minister
Exported US$500,000 of DUSTKING to China
Developed DUSTKING as the first in Korea
Business Registration to National Procurement Agent
Built Gimpo factory (ground 2000 pyung, bldg 870 pyung)
News interview (KBS 9 O’clock news)
Registration to POSCO vendor
Obtained environment license from Seoul
Registration to LG Chemical vendor
Established Hansung Corp.
History
EU Certificate
ISO 9001
ISO14001
Superior Product Certificate
Technology Innovation SME
Dust Collector Venture Co.
Kyungkido Prospective SME
Export Prospective SME
Industrial Family SME
Industry-Education agreement with Southern Power
Plant & In Ha Univ.
Certification
ICL Korea Certificate
Korea KC Center
National Procurement
SMBA
KIBO
Kyungkido
SMBA
SMBA of Gyeonggi
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Down flow system
Modularizing baghouse design
Compact design
Prompt delivery in 48 hours
Horizontal type
Open door type
Down Flow System
From 10m3/minTo 3,500m3/min
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Horizontal filter installation type from vertical
Structure that dusts drop by air flow and lay up in
dust box without flowing in whirls and re-scattering
in dust collector.
No dust which can not drop down to Hooper due to
upward flow go into filter to shorten filter longevity,
and dust collecting efficiency does not lower by
increase of differential pressure.
It’s not required to enlarge the dust collector
volume in order to reduce ascent speed, so more
dust collecting capacity is available with minimum
installation space.
No rotary valve is required.
Conventional Dust Collector DUST KING
AIR HEADER +PULSE V/V
CLEAN AIR
DUST AIRCLEAN AIR
AIRHEADER
DUST AIR
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99.95% over up to 0.2㎛~2㎛
Modular Baghouse Design
Utilizing space economically
Pleated Filters
Bag replacement
Collectable from 0.2㎛High Efficiency Dust Collector DUSTKING™
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Standardized system increases dust collection capacity from 10m3/min to 3,500m3/min
by simply laying up standard modules which are pre-manufactured.
Reducing installation cost, transportation fee, crane charges and etc.
Saving installation cost by simplifying of site work.
Saving labor cost by replacing welding parts with bolt assembling.
Being available to install at corner of work area by designing to utilize utmost work space.
The size of bag housing is smaller than other manufacturer’s one. The design using down flow characteristics and use of
pleated bag enable to reduce area to 1/2, volume to 1/5, so surplus space can be utilized for other application.
Available air cleaning and washable
Filtering area is ø190 x 800L(4m2) and ø190 x 1200L(6m2) which secures more
than 10 times of filtering surface and improves filtering surface per unit volume
significantly.
Using low pressured air (2.5kg/cm2) provides longer bag longevity and saves
energy.
To replace filter and maintenance service in
conventional dust collector, it requires to open hatch
cover and has to disassemble blow tube, Venturi
and bag cage, but in Dust King, vertical door can be
opened at ground level so labor cost can be saved.
There is no worker’s safety control issue in
maintenance service.
Any worker can manage without special training.
Even system operator can replace simply.
No special tools are required in maintenance.
Conventional Dust Collector
Conventional Dust Collector
DUST KING
DUST KING
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Hopper Type - DKH
DKH-4 DKH-6 DKH-12
560Ø200
790Ø250
1070
1120Ø350
1120
1120
500 500500
1300
800
1000
1200
630 76
030
0
1630
2260
530
Model No.
Process flow(m3/min)
FilteringAream2
FilteringVelocitym/min
Staticpressure(mmAq)
MotorKw(Hp)
Numberof filter
Inlet Duct(Ø)(mm)
Min.~Max.
DKH-4 20~25 16 1.0~2.0 200~350 2.2 (3) 4 200
DKH-6 25~50 24 1.0~2.0 200~350 3.7 (5) 6 250
DKH-12 50~100 48 1.0~2.0 200~350 5.5 (7.5) 12 350
DKH-24 100~200 96 1.0~2.0 200~350 11 (15) 24 450
DKH-48 200~400 192 1.0~2.0 200~350 22.5 (30) 48 650
DKH-72 300~600 288 1.0~2.0 200~350 30 (40) 72 750
- Processing flow and filtering velocity may vary by the sort of dust.
- SS400-SUS304 is available for filter housing material.
- Compressor air pressure : applying 2.5kg/cm2 ~4.5kg/cm2
- Power : Optional from 220V single phase, 220/380V 3 phases, 440V 3 phase
>> SPECIFICATION
DKH-24
1120
1470
500
Ø450
1020
1500
DKH-72
Φ750
2140 1470
1120
2350
2280
450
5080
1520
300
DKH-48
21401470
1120Ø650
400
1520
2350
4270
3320
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Model No.
Process flow(m3/min)
FilteringAream2
FilteringVelocitym/min
Staticpressure(mmAq)
MotorKw(Hp)
Numberof filter
Inlet Duct(Ø)(mm)
Min.~Max.
DKHL-12 70~140 72 1.0~2.0 200~350 5.5 (7.5) 12 400
DKHL-16 100~200 96 1.0~2.0 200~350 11 (15) 16 450
DKHL-24 150~300 144 1.0~2.0 200~350 15 (20) 24 550
DKHL-32 200~400 192 1.0~2.0 200~350 19 (25) 32 600
DKHL-40 250~500 240 1.0~2.0 200~350 22 (30) 40 650
DKHL-48 300~550 288 1.0~2.0 200~350 30 (40) 72 750
DKHL-72 400~800 432 1.0~2.0 200~350 - 72 950
DKHL-96 600~1000 576 1.0~2.0 200~350 - 96 1000
DKHL-144 800~1500 864 1.0~2.0 200~350 - 144 1300
Hopper Type - DKHL
>> SPECIFICATION
1. Rotary V/V , Screw Conveyor, Compressor
2. Power 50Hz
3. Filter bag (General, static dischargable)
4. Platform
Option
DKHL-12 DKHL-16 DKHL-24
1170
1170 1640
11701670
Ø450
Ø550
1670
Ø400
2550
1400
DKHL-96
2820
5430Ø1000
1884
590
4066
6540
DKHL-144
2820
5430 Ø1300
2785
4065
7450
600
DKHL-72
16702440 Ø950
2700
2580
450
5730
DKHL-32
16701670
400 40
0
1240 1520
1850
1850
3490 3770
Ø600Ø600
DKHL-40 DKHL-48
16702440 Ø750
2700
1720
450
4870
900
250
300
1240
1400 17
2618
0030
0
3826
2940
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DKSN-4 DKSN-6
DKSN 4 DKSN 6
530
200
730
730
530
200
730
730
76011201120530
870870
Model No.
Process flow(m3/min)
FilteringAream2
FilteringVelocitym/min
Numberof filter FAN
Min.~Max.
DKSN-4 20~25 16 1.0~2.0 4 Option
DKSN-6 25~50 24 1.0~2.0 6 Option
DKSN-12 50~100 48 1.0~2.0 12 Option
DKSNL-12 70~140 72 1.0~2.0 12 Option
>> SPECIFICATION
No platform is required for maintenanceThe others (Exist Design) DUST KING
SILO Bin Vent Dust collection - DKSN
LG Chem. (P&C) LG Chem. In Kwangzhou China LG Chem. Yeosu (PVC) LG Chem. Yeosu (ABS)
Orion Duksan
Patent 10-0866169
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DKSN 12
DKSNL-12
900
250
1150
1150
1170 1670
1270
DKSN-12
1010
1010
760
250
1120 1120
870
No platform is required for maintenance
LG Chem. (P&C) SILO & BIN Type Dust Collector
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Model No.
Process flow(m3/min)
FilteringAream2
FilteringVelocitym/min
Staticpressure(mmAq)
MotorKw(Hp)
Numberof filter
Inlet Duct(Ø)(mm)
Min.~Max.
DKD-2 10~20 8 1.0~2.0 150~250 2.2 (3) 2 150
DKD-4 20~40 16 1.0~2.0 200~300 2.2 (3) 4 195
DKD-6 25~50 24 1.0~2.0 200~300 3.7 (5) 6 195
DKD-12 50~100 48 1.0~2.0 200~300 5.5 (7.5) 12 350
>> SPECIFICATION
Patent 10-0895990
GRINDING
WORKING TABLE
25Kg BAG DUMPING
WOOD CUTTING
MIXING
FLACON BAG DUMPING
STEEL CUTTING
WORKING BOOTH
Drawer Type - DKD
DKD-4
700
200
1120
400
Ø195
750
530
650
1930
DKD-6
DKD-12
7901120
400350
Ø195
1050 1120
500500
750
630
650
875
760
1200
2835
2030
DKD-2
Ø150
1200560
680 11
80
400
Application for DUSTKING
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·Easy installation and replacement
·Larger filter area than general bag
·More pleats
·Less air consumption
·Available air and washable
·Polyurethane material for top/bottom
·Reduction maintenance cost
Advantage of filter
General/NL Antistatic/AL Water proof/PTFE Antistatic+Water proof/ALU+PTFE
General Information < General characteristics
Base metal Polyester Polyester Polyester Polyester
Surface finishing n/a Aluminum coating AntistaticPTFE Coating
Oleo/ HydrophobicALU+PTFE Coating Antistatic
Oleo/ Hydrophobic
Filter size 2 Decitex 2 Decitex 2 Decitex 2 Decitex
Color White Gray White Gray
Weight 260 g/m2 265 g/m2 265 g/m2 270 g/m2
Thickness 0.6 mm 0.6 mm 0.6 mm 0.6 mm
Air Permeability At 200Pa. 570 m3/m2h 520 m3/m2h 520 m3/m2h 510 m3/m2h
Temperature condition 120˚C(Dry) 90˚C(Moisture) 120˚C(Dry) 90˚C(Moisture) 120˚C(Dry) 90˚C(Moisture) 120˚C(Dry) 90˚C(Moisture)
Chemical Resistance < Chemical characteristics
Oil & water resistance Good Good Excellent Excellent
Hydrolysis Resistance Fair Fair Good Excellent
Acid resistance Good Good Good Good
Alkali resistance Fair Fair Good Good
Electrical resistance in Ohm n/a 1.0 X 103 n/a 1.0 X 103
Dust release Excellent Excellent Excellent Excellent
Filter Test < Filter test
Application Category After BIABIA Test
U.S.G.CNr. 9508410 / 6210
U.S.G.CNr. 9508410 / 6210
U.S.G.CNr. 9508410 / 6210
U.S.G.CNr. 9508410 / 6210
Dust collecting efficiency 99.95% on 0.2㎛~2㎛ 99.95% on 0.2㎛~2㎛ 99.95% on 0.2㎛~2㎛ 99.95% on 0.2㎛~2㎛
Applicable area
metal, wood,chemical, cement,food, paper,pharmaceutical,welding smoke,shot blasting,foundry dust,metallic fume
metal, wood,chemical, cement,food, paper,pharmaceutical,welding smoke,shot blasting,foundry dust,powder
metallurgical powderoily weld fumepharmaceutical,welding smoke,shot blasting,foundry dust,powder
activated carbon,pharmaceutical,powder paint,welding smoke,shot blasting,foundry dust,uranium
Filter Cartridges for Dustking
Conventional Dust CollectorDUST KING
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▪ Fume is a solid material with it diameter of 1㎛ or less, generated in process of physical or chemical reaction such as combustion and sublimation, and its collecting facility is decided according to characteristics and structural form. The monomer fume, generated in process of pressing and injection, is effectively collected by diatom, a colloid material that has excellent adsorbability and porosity.
▪ Our patented fume collector absorbs fumes by passing gas through the diatomite-coated filter bag of a dust collector.
▪ The repetitive operation of mist removing, diatomite coating and collecting gives effective performance to investment cost and maintenance cost. Our system is widely used for plastic compounding factory.
Fume Collector
Fume Collector
Features
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Simple structure and easy operation due to using a general
bag filter dust collector.
Excellent fume eliminating performance to investment cost
(Stylene monomer elimination rate: 95%)
Relatively low monthly diatom consumption (monthly
consumption: capacity x 1.2kg) and easy maintenance
Diatom Consumption (kg/month): The above values in the
table can vary according to operational experience and
conditions of a site.
Applications
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Plastic Compounding Factories: ABS, PS, PP, HDPE, LDPE,
Etc.
Hydrocarbon Monomer (SM, AN, BD, etc.) and adhesive
materials (vapor, oil mist, etc.) generating places.
Asphalt and diesel fume generating places.
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▪ A/C Tower uses “activated carbon, having a large inner surface area with porous fine holes and high adsorption performance”, to collect solutions, to eliminate odors and to purify gas in processes.
▪ Activated carbon shows excellent effect in adsorb organic vapor, and adsorbs most of organic gases regardless of density and moisture containing ratio.
▪ Adsorption process can be divided into the adsorption process and the regeneration process, in which the adsorbed material is separated and removed mostly with overheated water vapor (340℃, 0.3 kg/㎠G).
▪ Our model is a kind of the fixed bed absorber. For the continuous treatment of inflow gas, two of the AC Towers are installed in parallel to adsorb dust and regenerate air by turn.
A/C Tower
Features
Simple Operation and Manipulation / Low Maintenance Cost due to Reuse of
Active Charcoal
Activated carbon, used as an adsorber, is effective in adsorbing organic vapor,
and separates and collects wide range of solutions with low boiling points.
Regeneration of active charcoal is simple when the adsorbing performance gets
deteriorated during operation.
Due to the short time required for adsorption, the installation space is not large
considering treatment capacity.
Excellent Collecting Ratio for Organic Gas (98%)
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Adsorbable Gases
VOC, Most of NOX and SOX
※Non-Adsorbable Polluted Gases: H2S, SO2, CH3SH, NO3, Some of Livestock Odors
Applications
Chemical Plants, Paint Manufacturing Factories, Printing Solutions, Plastic, Extracting
Process, Fermentation Process, Food Industry, Leather Factories, etc.
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This central dust collection cleaning system sucks up scattering dust or powder from
factory floor through powerful fan to make clean work place as well as providing
workers’ health and their safety. For this system, one dust collector is to be installed
outside with piping lines to each floor and flexible hose is to be connected to the pipe
line to clean up inside floor.
Overview
1) Fixed type
2) Portable type
TYPE
LG Chem. (ABS) Daelim Industry
Central Dust Collection Cleaning System - DKVC
Patent 10-0917258
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1) Multi-user(2-3) can use simultaneously
2) No requiring to carry heavy portable
cleaner
3) Simple one-touch coupling type
4) No broom is required
User friendly cleaning type
DKVC-4 DKVC-6
Compact design Easy operation and control
Model No.
Process flow(m3/min)
FilteringAream2
Staticpressure(mmAq)
Numberof filter
Min.~Max.
DKVC-4 10~20 16 2,000~2,500 4
DKVC-6 20~30 24 2,500~3,000 6
>> SPECIFICATION
·Traditional type : External dust collector
·Traditional broom cleaning ·Central dust collecting cleaning
·ONE-TOUCH Quick fastening coupling
·Convenient way of dust disposal ·Easy controllable
digital timer
·Hansung type : Dust collector for cleaning
Central Dust Collection Cleaning System - DKVC
560 1120 790 1120
3000
2425
730
3155
3155
2425
730
3000
2425
730
730
2425
3155
3155
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Surprising Capability
Powerful Adsorption - Superior System
MODELDIMENSION (mm) Booth
weight(kg)
Fan & Motor Filter Q’ty
W L H
DKPB-04 1080 1700 1840 110 60m3/min 430Ø 0.75kw 2 x 2 = 4
DKPB-06 1580 1700 1840 160 90m3/min 500Ø 1.5kw 2 x 3 = 6
DKPB-09 1680 1200 1760 200 135m3/min 580Ø 2.2kw 3 x 3 = 9
DKPB-12 2180 1200 1760 250 180m3/min 675Ø 3.7kw 3 x 4 = 12
DKPB-16 2180 1600 2360 300 240m3/min 770Ø 3.7kw 4 x 4 = 16
DKPB-20 2680 1600 2360 330 300m3/min 835Ø 5.5kw 4 x 5 = 20
DKPB-24 3180 1600 2360 400 (180m3/min 675Ø) x 2, 3.7kw x2 4 x 6 = 24
DKPB-28 3680 1600 2360 465 (210m3/min 770Ø) x 2, 3.7kw x2 4 x 7 = 28
>> SPECIFICATION
DKPB-2 DKPB-4 DKPB-6 DKPB-9 DKPB-12 DKPB-16 DKPB-20
Dry Paint Booth - DKPB
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- Variable size.
- No fly painting ash.
- Modular mass production.
- Immediate supply
- No water curtain
- No cleaning or repairing of pump, valve and
water tank.
- Over 99.5% mists are directly absorbed.
- Good energy efficiency and safety.
| No needs water | | Improvements of dry process |
Each different direction filter set 10 pieces.- 19 times adsorption area from filter’s surface to inside.
- None flameable filter material.
Perfect efficiency- 10 layer filter layer, cubic holes.Adsorption all kind of pigment, oil, dyes, mist, glass, fiber, plastic…etc.
13 mmAq - average pressure drop.
- NCT processing and assembling.
- Production and installment is convenience.
- Caster is useful for moving.
- No need to clean the booth.
- No fly away ash and stick.
- The worker isn’t covered by mist.
Dry Paint Booth Design
Advantages of Dry Paint Booth Filter System.
Characteristics of Dry Paint Booth Filter
Disuse
New filter
1’st filter
2’nd filter
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Retaining licenses Plague of appreciation
Commendations
Trade marks and patents
ISO 14001 ISO 9001(Hopper Type) (Hopper Type) (Hopper Type)
Certificates for dust collector
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galleryCommendations
Head officeand factory
Overseas market Development & others
Prime Minister - 2006 Korea Technology Contest Yonsei Univ. - 2006 Yonsei Grd. School Engineer
Industry - Education agreement with Inha Univ. Application of new technology
Packing show in Japan Sri Lanka Buyer
Testing for CE certificateExpo in SaudiGyeonggi governor in Vetnure technology forumParticipation of Japan Investment
Head office in Yoido Kimpo factory Kimpo factory
Prime Minister - 2006 Korea Technology ContestSME Great prize
KBS TV Interview
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reviewPlant, EnvironmentalFacility Division
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Export Division
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gallerySteel . Power Plant
Chemical, Plastic, Rubber
Food, Pharmacy
▲ 기존 타입 500 CMM
▲ 더스트킹 1,200 CMM
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Laser, Plasma, Welding fume
Electronics, Semiconductor
Nuclear(Uranium) Railroad Vehicle Maintenance
Cement, Short Blast, Wood
Battery(Graphite), Toner, Carbon Black Others
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Des
ign
by D
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Module type dust collector by down flow
Business Areas
Dust CollectorsFume CollectorsVacuum CleanerCyclone & Multi-CycloneWet Scrubber / Impinjet ScrubberActivated Carbon TowerDry Paint BoothPyro Screen
Silo & HopperCone Roof TankPressure VesselPneumatic conveying SystemColumn / TowerPipingStructureEquiqment Installation Work In Plant
Plant BusinessEnvironmental Facilities Business
http://www.dustking.com ● [email protected]
2748 Gimpo Gold Valley, Hakun-ri, Yangchon-myeon Gimpo-si, Gyeonggi-do, 415-843 Korea
TEL : +82-31-988-5771
Japan, Hungray, Saudiarabia, UAE, China, Indonesia, Vietnam, Philippines, Srilanka, Taiwan, Russia
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