dyson capabilities presentation
TRANSCRIPT
Holding the World Together Since 1884
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Founded in 1884 by Joseph Dyson
Located in Painesville, OH with additional facilities in Houston, TX
Over 150 employees in two locations
Industry leader in domestically-produced fasteners & forgings
Dyson Overview
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Key Markets
Bridges Locks & Dams Marine/Military
Nuclear &
Renewable Energy
Road
ConstructionOil & Gas
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Quality Organization
Driven to meet the most stringent quality standards
ISO 9001:2008 Compliant
Self release delegation for major OEMs
Dedicated team of inspectors and quality managers
ensure the highest possible standards
MIL & ASME Specifications
• NQA-1 - Nuclear Quality Assurance-1
• NCA3800 – Quality management Process
System
• MIL-I-45208A – Military Inspections
AASHTO & DIN Standards
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Vertically-integrated manufacturing
─ Cut, forge, machine, heat treat, test – all in house
Not restricted by size - we manufacture some of the largest fasteners in the industry
Stocking of complete bolt & nut assemblies (blanks & finished product) for fast turnaround
Dedicated internal resources for rapid response time on quotes and information requests
Unsurpassed technical expertise in forging and large fasteners
100% Made in USA
What this means to our customers:
Access to new markets
Reduced supply base – Dyson can be your “one-stop shop” for large nuts & bolts
Increased market share due to availability of parts and competitive cost
Greater profitability due to economies of scale
Dyson’s Unique Value
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Nuts
─ Dyson currently stocks the following nuts in-house, ready for fast shipment
─ 1.25” dia. – 2.50 dia hex and heavy hex nuts
─ 2H/DH UNC, Plain
─ 2H/DH 8TPI, Plain
─ 2H/DH, Hot Dip Galvanized
─ 2H/DH, Hot Dip Galvanized, Waxed & Dyed
─ DH3/7, Plain
Bolts
─ Dyson currently stocks the following bolt blanks
─ 1.50” dia. Grade 8
─ 1.50” dia. Grade 5
─ 1.50” dia. A325
─ 1.75” – 2.25” dia. A449
─ 1.75” – 2.25” dia. A354BD
─ Blanks will be stocked in 8,” 12,” & 16” lengths, cut and threaded to your specification
Dyson Nut & Bolt Stocking Program
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Dyson Corporation Product Mix
Large Diameter Bolts Custom Forgings &
Machined ProductsLarge Diameter Nuts
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Large Diameter Nuts
Diameters
D-LOC (sealing lock nut/full/jam) 1” thru 6”
Various Sealing Systems ½” thru 3”
Hex (jam/regular/heavy) ½” thru 12”
Square (regular& heavy) ½” thru 18”
Capnuts (hex or socket) ½” thru 12”
Coupling RH/RH ¾” thru 12”
Sleeve RH/LH ¾” thru 12”
NUTS
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Large Diameter Bolts
Hex (regular/heavy) 1/2” thru 8” up to 60’
Square (regular/heavy) 1/2” thru 8” up to 60’
Liner/Taper (all styles) 1/2” thru 8” up to 60’
T-Head 1” thru 8” up to 60’
Eyebolts/Lifting Eyes 1” thru 8” up to 60’
U-Bolts 1” thru 6” up to 30”
Bolts Diameters Lengths
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Customer Forgings & Machined Products
Forged Bar Stock
Transition Forgings
Rings
Plugs
Flanges
Valve Stems
Axles
Gear Blanks
Bearing Races
Turnbuckles & Clevises
Custom Forged Parts
Rod Ends
Eyebolts
Forged Blocks
Much More!
Diam: 1/2" (M12) thru 20" (M500)
Lengths: up to 60 ft
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Specifications
Common Product
Specifications • ASTM-A193 (gr B7, B16, SS)
• ASTM-A194 (gr 2, 2H,7 & SS)
• ASTM-A307 (grades A & B)
• ASTM-A320 (gr L7 & L43)
• ASTM-A325
• ASTM-A354 (gr BC & BD)
• ASTM-A449
• ASTM-A490 (types 1 & 3)
• ASTM-A563 (gr A-C, DH & DH3)
• ASTM-A568 (8.8, 10.9 & 12.9)
• ASTM-A574
• ASTM-A615
• ASTM-A668 (all classes)
• ASTM-A709
• ASTM-A722
• SAE-J429 (grades 2, 5 & 8)
• SAE-J995 (grades 2, 5 & 8)
• Tool Steels
• DIN Standards
• ISO Standards
• Custom Requirements
Materials • Carbon
• Alloy
• Stainless
• Nitronic
• Monel
• K500 Monel
• Inconel
• Titanium
• Brass
• Bronze
• Copper
Coatings • Cadmium
• Phosphate
• Ceramic
• IVD
• Chrome
• Copper
Flash
• Black Oxide
• MIL-C-87115
Threads
UNC, 8UN, UNF, UNR and UNJ
Class 2, 3 & 5
Chaser, Single Point,
Rolled or Ground
Standard, Metric,
ACME and Specials
Misc.
Self Locking Fasteners
Lockwire Holes
Secondary Machining
Special Machine Finishes
Tight Tolerance Requirements
Custom Testing and Inspection
Special Assembly and Packaging
Restricted Carbon Content of .35%
Max Available
NDT Testing (UT, MT &
Radiograph
Prolongation Testing Available
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Manufacturing Capabilities
All tooling is designed and
produced in-house
Extensive tooling inventory
Custom tooling on request
Final Inspection Department
uses Ring and Tri-Roll gaging
Meets System 21 and 22
requirements.
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High Speed Bolt Making
Dyson has made substantial investments
in state-of-the-art bolt making technology,
including the recent addition of our new
Etchells forging presses
Capabilities include forging, thread
cutting, rolling, drilling and tapping
5/8” dia. through 5.0”+, any length and
virtually any material
Wide range of bolts in stock
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High Speed Nut Formers (DFT)
• Dyson utilizes (2) Waterbury Nut
Formers to produce the finest medium to
large diameter nuts in the industry
• Heats, cuts, forges, quench and tempers
a nut in just seconds
• Produces nut blanks, ready for tapping
• Diameter range:1.25” to 2.50”
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Other Forging Capabilities
Large mechanical and hydraulic forging
presses for large and specialty forged
products
Hammer press allows Dyson to produce
very large diameter nuts (5.0”+)
Most major forging technologies on-site
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Full Machining Capabilities
Dyson has a full range of machining
capabilities to ensure we maintain control
your project from beginning to end
40,000 sq ft dedicated machine shop
CNC and manual lathes up to 80” long
CNC horizontal and vertical milling
Trained and certified machine operators
In-house EDM capabilities
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(5) On-site quench and temper furnaces
Up to 10,000 lbs & 16’ long
Draw furnace for high speed nut former
Standalone heat treating available
Dedicated heat treat supervisor
Heat Treating
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Your Preeminent Source for Large Fasteners and Custom Products