e_amxserv6l2005-12
TRANSCRIPT
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HOBART GmbHAn ITW-Company
EFFICIENT RELIABLE INNOVATIVE
SERVICE TRAINING CENTER
Service Manual
This document is produced for internal use only.
The detailed settings and servicing must be carried out
by service technicians qualified by HOBART.
Reproduction of this document is prohibited without thewritten permission of Hobart GmbH.
HOBART GmbH, Service Training Center
SERVICE MANUALAMX 900 / AMXX 1300 / AUXX 1300
AUXXLAMXXT / AUXXT
ISSUE: 2004-02 (REV. 2005-12) / BASIC DATA 6 - REV L / EPROM 897503-2
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Page 2 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT HOBART GmbH, Service Training Center
SERVICE TRAINING CENTER
CONTENTS
TECHNICAL DATA ............................................................................................................................... 3
MODEL AND EQUIPMENT OVERVIEW ......................................................................................... 3
ELECTRICAL DATA ......................................................................................................................... 4GENERAL TECHNICAL INFORMATION AMX 900 / AMXX/AUXX 1300 / AUXXL....................... 5
GENERAL TECHNICAL INFORMATION AMXXT / AUXXT.......................................................... 6
CYCLE TIMES, CAPACITY AND PERFORMANCE............................................................................. 7
WATER CONNECTION AND RETROFITTING OF A DETERGENT DISPENSER ............................. 8
WATER CONNECTION: .................................................................................................................. 8
CONNECTING OF DETERGENT PUMP ........................................................................................ 8
COMPONENTS .................................................................................................................................... 9
CONTROLS ........................................................................................................................................ 10
FIRST RUN ......................................................................................................................................... 11
DISHWASHER SETTINGS................................................................................................................. 12
HYDRAULIC SCHEMATIC AND COMPONENTS ............................................................................. 13
AMX / AMXX / AUXX WITHOUT SOFTENER ............................................................................ 13
AMX / AMXX / AUXX WITH SOFTENER .................................................................................... 14
AMXXT / AUXXT WITH SOFTENER .......................................................................................... 15
AIRGAP WITH BUILT-IN IMPELLER SWITCH .................................................................................. 16
SOFTENER......................................................................................................................................... 17
SOFTENER TEST PROGRAM ................................................................................................ 18, 19
MAIN CONTROL BOARD - TEST PROGRAM .................................................................................. 19
BUTTON FUNCTIONS, SETTINGS AND TEST PROGRAM ............................................................. 20
MACHINE TYPE SELECTION, MODIFICATION OF BASIC DATA ANDSOFTENER TEST PROGRAM ...................................................................................................... 21
ERROR CODES ............................................................................................................................ 21
BASIC DATA SHEET 6 REVISION L / EPROM 897503-2 ....................................................... 22, 23
PRINTED CIRCUIT BOARD 897502-1EPROM 897503-2 ............................................................................................................................... 24
PIPEWORK......................................................................................................................................... 25
AMX 900 WITHOUT SOFTENER ............................................................................................... 25
AMXX / AUXX 1300 WITH SOFTENER...................................................................................... 26
PUMPS GENERAL TECHNICAL DATA .......................................................................................... 27
WASH PUMP M1 ........................................................................................................................... 27
RINSE PUMP M2........................................................................................................................... 27
DRAIN PUMP M5 .......................................................................................................................... 27
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SERVICE TRAINING CENTER
HOBART GmbH, Service Training Center AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT Page 3
TECHNICAL DATA
MODEL AND EQUIPMENT OVERVIEW
AMX 900Machine Voltage Booster Dispenser Pumps
Device code Prgr. 400/50/3/N 440/60/3 230/50/3 230/50/1 Insul. kW Rinse Deterg. Soft. Drain Rinse Racks
AMX900-10 27 X 9 X X X X 1xP1812, 1xB0007, 1xCB8
AMXS900-10 28 X 9 X X X X X 1xP1812, 1xB0007, 1xCB8
AMX900-12 27 X 7,5 X X X X 1xP1812, 1xB0007, 1xCB8
AMXS900-12 28 X 7,5 X X X X X 1xP1812, 1xB0007, 1xCB8
AMX900-13 27 X X 7,5 X X X X 1xP1812, 1xB0007, 1xCB8
AMXS900-13 28 X X 7,5 X X X X X 1xP1812, 1xB0007, 1xCB8
AMX900-14 27 X 9 X X X 1xP1812, 1xB0007, 1xCB8
AMXS900-14 28 X 9 X X X X 1xP1812, 1xB0007, 1xCB8
AMX900-15 27 X X 5 X X X X 1xP1812, 1xB0007, 1xCB8
AMXS900-15 28 X X 5 X X X X X 1xP1812, 1xB0007, 1xCB8
AMX900-16 27 X X 9 X X X X 1xP1812, 1xB0007, 1xCB8
AMXS900-16 28 X X 9 X X X X X 1xP1812, 1xB0007, 1xCB8
AMX900-20 27 X 9,2 X X X X none
AMX900-141 27 X 6 X X X 1xP1812, 1xB0007, 1xCB8
AMXX / AUXX 1300Machine Voltage Booster Dispenser Pumps
Device code Prgr. 400/50/3/N 440/60/3 400/60/3 230/50/3 Insul. kW Rinse Deterg. Soft. Drain Rinse Racks
AMXX1300-10 17 X 18 X X X X 2xP1812, 1xB0007, 1xCB8
AMXXS1300-10 18 X 18 X X X X X 2xP1812, 1xB0007, 1xCB8
AMXX1300-13 17 X X 18 X X X 2xP1812, 1xB0007, 1xCB8
AMXX1300-141 17 X X 9 X X X 2xP1812, 1xB0007, 1xCB8
AMXX1300-31 17 X X 18 X X X X 2xP1812, 1xB0007, 1xCB8
AMXXS1300-31 18 X X 18 X X X X X 2xP1812, 1xB0007, 1xCB8
AMXX1300-210 17 X X Steam X X 2xP1812, 1xB0007, 1xCB8
AMXX1300-211 17 X X Steam X X 2xP1812, 1xB0007, 1xCB8
AMXX1300-215 17 X X Steam X X 2xP1812, 1xB0007, 1xCB8
AMXX1300-220 17 X X 9,2 X X 2xP1812, 1xB0007, 1xCB8
AMXX1300-221 17X X 9,2 X X 2xP1812, 1xB0007, 1xCB8AMXX1300-225 17 X X 9,2 X X 2xP1812, 1xB0007, 1xCB8
AMXXR1300-30 19 X X 9 X X X X 2xP1812, 1xB0007, 1xCB8
AMXXR1300-110 19 X 9 X X X X 2xP1812, 1xB0007, 1xCB8
AUXX1300-10 21 X 18 X X X X 2xP1812, 1xB0007, 1xCB8
AUXXS1300-10 22 X 18 X X X X X 2xP1812, 1xB0007, 1xCB8
AUXX1300-13 21 X X 18 X X X 2xP1812, 1xB0007, 1xCB8
AUXXS1300-13 22 X X 18 X X X X 2xP1812, 1xB0007, 1xCB8
AUXX1300-141 21 X X 9 X X X 2xP1812, 1xB0007, 1xCB8
AUXX1300-31 21 X X 18 X X X X 2xP1812, 1xB0007, 1xCB8
AUXXS1300-31 22 X X 18 X X X X X 2xP1812, 1xB0007, 1xCB8
AUXXR1300-30 23 X X 9 X X X X 2xP1812, 1xB0007, 1xCB8
AUXXR1300-110 23 X 9 X X X X 2xP1812, 1xB0007, 1xCB8
AUXXLMachine Voltage Booster Dispenser Pumps
Device code Prgr. 400/50/3/N 440/60/3 400/60/3 230/50/3 Insul. kW Rinse Deterg. Soft. Drain Rinse Racks
AUXXL-11 21 X X 18 X X X X 1xP1812, 1xC0107, 1xT0609
AUXXLS-11 22 X X 18 X X X X X 1xP1812, 1xC0107, 1xT0609
AMXXT / AUXXTMachine Voltage Booster Dispenser Pumps
Device code Prgr. 400/50/3/N 440/60/3 400/60/3 230/50/3 Insul. kW Rinse Deterg. Soft. Drain Rinse Racks
AMXXT-10 36 X 18 X X X X 4xP1812, 1xC0107
AUXXT-10 36 X 18 X X X X 4xP1812, 1xC0107
AMXXTS-10 36 X 18 X X X X X 4xP1812, 1xC0107
AUXXTS-10 36 X 18 X X X X X 4xP1812, 1xC0107
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Page 4 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT HOBART GmbH, Service Training Center
SERVICE TRAINING CENTER
ELECTRICAL DATA
AMX 900 DEVICE-CODE
Booster Tank Wash pump P total A Fuse protection
7.5 kW 0.5 kW 0.73 kW 8.4 kW 14.5 A 3 x 16 A 12, 13
9.0 kW 0.5 kW 0.73 kW 9.9 kW 16.9 A 3 x 20 A 10, 14, 16Main switch at site Fuses at site
Power circuit 400 V / 50 Hz / 3 / N / PE
Control circuit 230 V / 50 Hz / 1 / N / PE
Booster Tank Wash pump P total A Fuse protection
5.0 kW 0.5 kW 0.73 kW 5.75 kW 25.4 A 1 x 35 (32) A 15
Main switch at site Fuses at site
Power circuit 230 V / 50 Hz / 1 / N / PE
Control circuit 230 V / 50 Hz / 1 / N / PE
Booster Tank Wash pump P total A Fuse protection
6.0 kW 0.5 kW 0.73 kW 6.9 kW 25.1 A 3 x 35 A 141
Main switch at site Fuses at site
Power circuit 230 V / 50 (60) Hz / 3 / N / PE
Control circuit 230 V / 50 Hz / 1 / N / PE
AMXX 1300 DEVICE-CODE
Booster Tank Wash pump P total A Fuse protection AMXX AMXXR
9.0 kW 0.5 kW 1.1 kW 10.3 kW 15.8 A 3 x 20 A 30, 110
18.0 kW 0.5 kW 1.1 kW 19.3 kW 28.8 A 3 x 35 A 10, 13, 31
Main switch at site Fuses at site
Power circuit 400 V / 50 Hz / 3 / N / PE
Control circuit 230 V / 50 Hz / 1 / N / PE
AUXX 1300 / AUXXL DEVICE-CODE
Booster Tank Wash pump P total A Fuse protection AUXX AUXXR
9.0 kW 0.5 kW 0.6 / 3.2 kW 12.4 kW 18.6 A 3 x 20 A 30, 110
18.0 kW 0.5 kW 0.6 / 3.2 kW 21.4 kW 31.1 A 3 x 35 A 10, 13, 31
18.0 kW 0.5 kW 0.6 / 3.2 kW 21.4 kW 31.1 A 3 x 35 A AUXXL 11
Main switch at site Fuses at site
Power circuit 230 V / 50 Hz / 1 / N / PE
Control circuit 230 V / 50 Hz / 1 / N / PE
AMXT / AUXXT DEVICE-CODE
Booster Tank Wash pump P total A Fuse protection AMXXT AUXXT
18.0 / 9* kW 1.0 kW 2 x 1.1 kW 20.4 / 11.4* kW 31.7 / 18.7* A 3 x 35 / 3 x 20* A 10
18.0 / 9* kW 1.0 kW 2 x 0.6 / 2 x 3.2 kW 24.6 / 15.6* kW 36.7 / 23.7* A 3 x 50 / 3 x 25* A 10
Main switch at site Fuses at site
Power circuit 400 V / 50 Hz / 3 / N / PE
Control circuit 230 V / 50 Hz / 1 / N / PE
*modification can be done at site
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HOBART GmbH, Service Training Center AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT Page 5
GENERAL TECHNICAL INFORMATION AMX 900 / AMXX/AUXX 1300 / AUXXL
Drain drain pump as standardmax drain height 800 mm above floor
Control unit the control unit is installed inside the top panel (sloped front)the mode of the machine (filling, running cycle etc.) will be indicated by
the illuminated start buttonBooster total volume 9.8 l / potential maximum rinse 4.5 l
Dispensers rinse aid: 0-0.4 litre/h, adjustable range 0-50 secs 0-1,5 g/l option
detergent: 0-3.0 litre/h, adjustable range 0-50 secs 0-11 g/l option
max. sucking height: 1500 mm
suction hoses for dispensers: 1500 mm option
Filter strainerGenius-Xpump intake protection
Flow pressure 0.5 bar to 10 bar
Hood stamped HOBART Logo, enclosed door lift handle
AMX(X) / AUXX insulated as option
AUXXL insulated as standard
Rack capacity AMX theoretical: 60/hr
AMXX / AUXX(L) theoretical: 70/hr
Cycle times [s] AMX 60, 90, 120
AMXX 52, 75, 120, endless cycle
AUXX(L) 52, 90, 240, endless cycle
Softener (S) like new FX-model option
Rinse pump built in as standard
Tank volume AMX 30 litres
AMXX / AUXX(L) 42 li tresTank heating external electrical heating mat - 0.5 kW
thermostatic control with thermal fuse, tripping at 167,5C
Temperatures wash temperature 55 - 65C
rinse temperature 82C
Heat radiation AMX wash ware: 4.3 kWother heat radiation: total 2.6 kW / latent 0.5 kW / sensible 2.1 kW
AMXX / AUXX(L) wash ware: 5.3 kWother heat radiation: total 3.0 kW / latent 0.6 kW / sensible 2.4 kW
Heat recovery AMX not available
AMXX / AUXX(L) option
Wash arms AMX standard wash system (2 x 8 jets)
AMXX / AUXX(L) turbolator wash system (2 x 16 jets)
Wash pump AMX pump loading: 0.73 kWpressure on jet: approx. 0.5* bar (0.4)circulation (without resistance): 370 l/min
AMXX pump loading: 1.1 kWpressure on jet: approx. 0.8 barcirculation (without resistance): 740 l/min*
AUXX(L) pump loading: 0.6 / 3.2 kWpressure on jet: approx. 0.47 / 1.4 barcirculation (without resistance): 1150 l/min* (real 518 / 954)
Water consumption 3.5 litre
*theoretical "marketing" values
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SERVICE TRAINING CENTER
GENERAL TECHNICAL INFORMATION AMXXT / AUXXT
Drain drain pump as standardmax drain height 800 mm above floor
Control unit the control unit is installed inside the lower front panelthe mode of the machine (filling, running cycle etc.) will be indicated by the
illuminated start buttonBooster total volume 19 l / potential maximum rinse 9.5 l
Dispensers rinse aid: 0-0.4 litre/h, adjustable range 0-50 secs 0.1-5.4 g/l option
detergent: 0-3.0 litre/h, adjustable range 0-50 secs 0.8-40 g/l option
max. sucking height: 1500 mm
suction hoses for dispensers: 1500 mm option
Filter strainerGenius-Xpump intake protection
Flow pressure 0.5 bar to 10 bar
Rack capacity theoretical: 120/hr
Cycle times [s] 60, 120, 240, endless cycle
Softener (S) like new FX-model option
Rinse pump two pumps built in as standard
Tank volume 84 litres
Tank heating external electrical heating mats - 2 x 0.5 kWthermostatic control with thermal fuse, tripping at 167,5C
Temperatures wash temperature 55 - 65Crinse temperature 82C
Heat radiation AMXXT wash ware: 10 kWother heat radiation: total 5.5 kW / latent 1 kW / sensible 4.5 kW
AUXXT wash ware: 10 kW
other heat radiation: total 5.6 kW / latent 1 kW / sensible 4.6 kWWash arms turbolator wash system (4 x 16 jets)
pressure on jet: AMXXT approx. 0.8 bar / AUXXT approx. 0.47/1.4 bar
Wash pump AMXXT pump loading: 2 x 1.1 kWpressure on jet: approx. 0.8 barcirculation (without resistance): 2 x 740 l/min*
AUXXT pump loading: 2 x 0.6 / 3.2 kWpressure on jet: approx. 0.47 / 1.4 barcirculation (without resistance): 2 x 1150 l/min* (real 518/954)
Water consumption 7 litre
*theoretical "marketing" values
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CYCLE TIMES, CAPACITY AND PERFORMANCE
Preset cycle time [s] Theoretical capacity Cycle l
Cycle I Cycle II Cycle III rack/hr plates/hr
AMX 60 90 120 60 1080AMXX / AUXX(L) 52 75/90 120/240 70 1260
AMXXT / AUXXT 60 120 240 120 2160
AMX actual values if connected to :
Cycle time [s] Capacity Cycle l
Cycle I Cycle II Cycle III rack/hr plates/hr
water supply 60C
9 kW 60 90 120 60 1080
7,5 kW 60 90 120 60 1080
5 kW 73 90 120 49 885
water supply 40C
9 kW 73 90 120 49 885
7,5 kW 88 90 120 41 737
5 kW 132 132 132 27 491
water supply 15C
9 kW 114 114 120 32 569
7,5 kW 137 137 137 26 474
5 kW 205 205 205 18 316
AMXX / AUXX(L) actual values if connected to :
Cycle time [s] Capacity Cycle l
Cycle I Cycle II Cycle III rack/hr plates/hr
water supply 60C
9 kW 52 75/90 120/240 70 1260
18 kW 52 75/90 120/240 70 1260
water supply 40C
9 kW 73 75/90 120/240 49 885
18 kW 52 75/90 120/240 70 1260
water supply 15C
9 kW 114 114/114 120/240 32 569
18 kW 57 75/90 120/240 63 1137
AMXXT / AUXXT actual values after a break of 15 seconds loading time if connected to :
Cycle time [s] Capacity Cycle l
Cycle I Cycle II Cycle III rack/hr plates/hr
water supply 60C
9 kW 88 120 240 82 1472
18 kW 86 120 240 84 1512
water supply 15C
9 kW 206 228 240 35 629
18 kW 142 142 240 51 913
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Page 8 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT HOBART GmbH, Service Training Center
SERVICE TRAINING CENTER
WATER CONNECTION AND RETROFITTING OF A DETERGENT DISPENSER
WATER CONNECTION:
1 Machines without softener or without cold rinse:The dishwasher should be connected to soft and if possible warm water
( 0-3dh = 0-0,534mmol/l max. 60
C ).
2 Machines with softener:The dishwasher should be connected to warm water (max. 60C)if possible.
3 Line flow pressure: min 0,5 bar, max 10 bar.If line flow pressure is above 10 bar, provide pressure reducer at source.Connect the union nut "A" (3/4") of the water supply hose to the site shut off valve.Do not kink or cut the supply hose. Eventually needed extension has to beprovided with a suitable pressure hose, e.g. 324088-1.
4 For water with an extremely high mineral content, water treatment isrecommended. (Not for machines with built-in softener.)
5 Drain connection:Connection between machine and site drain must not exeed maximumheight of 800 mm. Do not kink the drain hose.All machines are provided with a drain pump.
CONNECTING OF DETERGENT PUMPIf no detergent pump was ordered, please connect the detergent dispenser as described below.
Tank must be drained. Switch off main switch or unplug. Liquid detergent dispenser: remove front panel.
Powder or solid detergent dispenser: remove front panel and the left or right hand side panel (according torequirement on site).
Lift up control box and turn it to front.
TO CONNECT A LIQUID DETERGENT DISPENSER:A Remove blanking plug (AMXXT/AUXXT at the right tank) and install detergent inlet fitting + gasket.B Connect a hose (PVC / 6mm outside x 4mm inside ) between outlet of the detergent pump and the
detergent inlet of the wash tank. Tighten with hose clamp.C Install dosage pump or fit external dispenser.
TO CONNECT A POWDER OR SOLID DETERGENTDISPENSER:
D Break out perforated disk at the tank panel (either atthe right or left side)
E Drill a hole through the inner tank wall appropriate tothe required connection diameter.Screw up tightly the dosing connection with tank wall.
Connect the plug of the wire harness with the dosage pump (max. 100 VA).
Close control box and put panel(s) back into place. Switch on main switch at site or put the plug in.
A
max.
800m
m
30-45
A B C
D E
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COMPONENTS
General
There are only four buttons on the keybord: "drain", "ON/OFF", "program"and "start".
AMX/AMXX/AUXX: The control unit is now inside the top panel installed (slopedfront) and via cable (on the back side of the machine) connected to the PCB.
AMXXT/AUXXT: The control unit is installed inside the lower front panel
The reed switch 775491-1 is installed at the rear of the machine,the magnet is fitted inside the top panel.
Fill valve:
The fill valve (5l/min) is part of the supply hose and is connected to the control.Filling is no longer controlled by pressure switch B3, a specific impeller integratedin the air gap is controlling the process (200 impulses mean 1 litre).The fill program is only terminated when the pressure switch B4/II (S4) closes(AMX approx. 9 fill cycles / AMXX/AUXX approx. 12 fill cycles).
Control:
There is a separate fuse 775570-1 for the control circuit (500V 6,3A T 6,3x32).
All settings can be done now by shortcuts, i.e. no manipulator is needed tochange values.
Location of terminals and the contactor:
The terminals and the booster contactor are located inside a hinged control box.
Temperature sensors and tank heating:
A temperature sensor 775612-1 (NTC) is integral part of theupper booster heating element (exchangeable).
The conventional tank heating element is replaced by a heater mat (0,5kW)which is attached to the exterior wall of the wash tank. The heater mat hasan integral temperature limiter, tripping at 167.5C (tripping does destroy the element).
The tank heating is controlled by the second level of the pressure switch.The air trap is mounted at the right side of the wash tank.
AMXX / AUXX(L) models only*:
An additional vacuum switch is installed to prevent negativetank pressure when wash tank filters are blocked(indicated by flashing blue/red start button).
*AMXX / AUXX starting with serial no 8632 2800.
Detergent and rinse aid dispenser:
Now using peristaltic pumps (such as FX/GX).Detergent will be dosed as before into the wash tank.
Delivery rate detergent: 3.0 l/hDelivery rate rinse aid: 0.4 l/h
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Page 10 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT HOBART GmbH, Service Training Center
SERVICE TRAINING CENTER
1. Machine ON / OFF S2 Pushing this button switches the dishwasher on or off.NOTE: After switch off, the machine is not voltage free!The button illuminates permanently during operation.
2. Temperature Wash (C) Temperatures (2 and 3) are only displayed when the program key (4) ispushed for minimum 3 seconds. The indicators go out 10 seconds afterreleasing program button.
3. Temperature Rinse(C) Permanent temperature display can be activated ( set U02 S15 to "1" ).
4. Program button S3 Pushing this button selects different preset wash programs, according to themodel. The program number appears in the rinse temperature display (3).
P 01 = Short cycle / P 02 = Standard cycle / P 03 = Long cycle
P 04 = Endless cycle (not AMX 900)An endless cycle will be indicated by moving light points in thetemperature display (3 and/or 2). To stop the wash cycle, push Startbutton (5). After 20 minutes (time C46) the cycle will stop automatically.
5. Start button S4 This button illuminates to indicate the mode of the machine:
RED = machine fills and starts heating; machine type settingGREEN = machine is ready for operation; test program softenerBLUE = selected program is running; modification basic data
AMXX / AUXX(L): Flashing BLUE / RED alternate = blocked filter warning
AUXX(L) models only: High pressure cleaningTo activate high pressure mode for the running cycle, press the blueilluminated Start button (within time C42) until "KPKPKPKPKP" appears at the rinse temp.indicator. Holding the Start button for minimum another 3 seconds after "KPKPKPKPKP"is displayed (time C43), high pressure mode will be activated permanently forthe selected program.
6. Chemical deficiency Indicates detergent resp. rinse aid deficiency (fully equipped PCB only). The
rinse temperature window displays "(K1(K1(K1(K1(K1" resp. "(K2(K2(K2(K2(K2".
7. Salt This symbol indicates that internal softener requires salt. (Only for machineswith built-in softener.)
8. Service This symbol indicates that the dishwasher has developed a fault (not for FIL).In the rinse temperature display appears a code (see page 21). When theservice counter activates, this symbol illuminates after a preset number ofwash cycles (S13 + C30 + C31).
9. Drain button S1 To initiate a drain cycle, push and hold this button for minimum 2 seconds.The button illuminates during drain cycle.
Once the drain cycle has completed the machine switches off automatically.NOTE: After switch off, the machine is not voltage free!
To reach hygienic rinse temperatures even with cold water connection or reduced heating power, theactual cycle times will be extended accordingly.
CONTROLS
2547
38
19
6
DOS
DOS
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FIRST RUN
1. Place the "blue" suction hose into the rinse agent container and the "clear" suction hose into the detergentcontainer. (The chemicals used must be suitable for dish or glass washing. The ph-value of detergent has tobe higher than 7.)
Priming the suction hoses see next page.
2. For machines with optional built-in softener:Before the first run, the softener has to be filled with salt and water.Open the hood. Unscrew the softener cap and fill the softener with 2 kg of "Granular salt" (do not use salt tablets)and fill up the softener with potable water. Clean seal and rim of softener lid carefully, before closing.There may be a short delay before the Salt indicator light goes out.
Adjustment of water hardness see next page.
3. FILLING THE RINSE BOOSTER:Filling the rinse booster for the first time. This is necessary after the dishwasher has been first installedor when the booster has been drained (to replace heating elements for instance).
Open the shut-off valve at site.Switch on the electrical supply via the cut-off device or plug.
Close the hood. Push the ON/OFF button, the button will illuminate . The symbol "BOFBOFBOFBOFBOF" appears andflashes in the rinse temperature display. This indicates that the booster is empty and requires filling.
For initial fill of the booster:
Push the ON/OFF button again, to switch off the machine.
Open the hood, push and hold the program button and drain button together ( and ) until
BOFBOFBOFBOFBOFappears again in the rinse temperature display.Push the start button , the wash temperature display will change from --0--0--0--0--0 to --I--I--I--I--I.
When filling is completed (approx. 10 l) the display switches back to --0--0--0--0--0. Without this indication you cannotstart the machine ! See also the red label on the back side of control box.
Close the hood, the machine will switch off automatically and it is now ready for operation.
Reset for operation when the booster has been drained:
Open the hood, push and hold the program button and drain button together ( and ) until
BOFBOFBOFBOFBOFappears in the rinse temperature display.
Push the start button (--I--I--I--I--Iappears in the wash temperature display) and hold until water come out ofthe booster overflow.
Close the hood, the machine will switch off automatically and it is now ready for operation.
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Page 12 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT HOBART GmbH, Service Training Center
SERVICE TRAINING CENTER
DISHWASHER SETTINGS
Switch off the machine by pushing the ON/OFF button and open the hood.Push and hold + button together until BOFBOFBOFBOFBOF appears again in the rinse temperature display.
If no button is pushed during next 10 seconds, the indicator switches itself off and the new settings
will be saved.
ADJUSTING DETERGENT DOSAGE (delivery values are only valid with built-in HOBART dispenser):
Push the program button once more.The Rinse temperature window displays "(KI(KI(KI(KI(KI" = adjustment of detergent dosage.The Wash temperature window displays e.g. "-I0-I0-I0-I0-I0" ( "-21-21-21-21-21" AMXXT / AUXXT) this means the pre-adjustedvalue of the detergent dosage time = 10 secs 2,4 g/l (= 21 secs 2,4 g/l AMXXT / AUXXT).
To adjust the detergent dosage time, push the Start button repeatedly, until the desired value(0-50 secs 0-11 g/l (0-6 g/l AMXXT / AUXXT)) appears in the wash temperature window.
ADJUSTING RINSE AGENT DOSAGE (delivery values are only valid with built-in HOBART dispenser):
Push the program button once more.
The Rinse temperature window displays "(K2(K2(K2(K2(K2
" = adjustment of rinse agent dosage.The Wash temperature window displays e.g. "-I2-I2-I2-I2-I2" ( "-19-19-19-19-19" AMXXT / AUXXT) this means the pre-adjustedvalue of the rinse agent dosage time = 12 secs 0,3 g/l (= 19 secs 0,3 g/l AMXXT / AUXXT).To adjust the rinse agent dosage time, push the start button repeatedly, until the desired value(0-50 secs 0-1,5 g/l (0-0.8 g/l AMXXT / AUXXT)) appears in the wash temperature window.
ADJUSTING WATER HARDNESS (with optional softener only):
To adjust the softener to the local water hardness first determine the temporary hardness of the water supply.Carry out a hardness test using a hardness test kit.Push the program button again.The Rinse temperature window displays "K02K02K02K02K02" = adjustment of the softener (if built in).Push the Start button repeatedly, until the required value appears in the rinse temperature window.
AMXS / AMXXS / AUXX(L)S: H01 = up to 10dh /H02 = 11 to 20
dh /H03 = 21 to 30
dh.AMXXTS / AUXXTS: H01 = up to 8 dh /H02 = 9 to 16 dh /H03 = 17 to 24 dh.
PRIMING OF SUCTION HOSE: DETERGENT (only with built in detergent pump)
Close the hood. The rinse temperature display will change from K02K02K02K02K02 the softener setting to SF1SF1SF1SF1SF1 which is thepriming for the detergent hose.To prime the detergent suction hose, push and hold the start button for approx. 1minute (--I--I--I--I--I appears in
the wash temperature display).
PRIMING OF SUCTION HOSE: RINSE AGENT
Once the detergent hose has been primed push the program button again andSF2SF2SF2SF2SF2 appears in the rinse
temperature display.To prime the rinse agent suction hose, push and hold the start button for approx. 3 minutes (--I--I--I--I--I appearsin the wash temperature display).Note: When using external dosing equipment with longer suction hoses, push and hold the start-buttonfor approx 6 minutes.
PREVIEWING TEMPERATURES:
To view the wash and rinse temperatures push and hold the program button until the actual wash and rinsetemperatures (C) will be displayed in their respective windows. The temperatures will go out after 10 secondsonce the program button is released.Temperatures can be displayed permanently in their respective windows by altering S15 in configuration mode(see page 23).
Faults:
The service symbol illuminates and in the rinse temperature display a code appears.Possible codes: FIL, AL, UL, F01, F02, HEI(see also page 21).
THE SETTING PROCEDURE CAN BE INTERRUPTED AT ANY TIME BY CLOSING THE HOOD.
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HOBART GmbH, Service Training Center AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT Page 13
HYDRAULIC SCHEMATIC AND COMPONENTS
AMX / AMXX / AUXX WITHOUT SOFTENER
DRAINING
DRAIN
M1
M4B4
B2E2
B1E1
4
4 M3
M2
3
S2
2
M5
5
5
1
Y1
5 l/min
12
14
24
22
32
34
11
21
31III
II
I
circulated water (wash cycle)
hot water from booster
water from fill valve to booster
to drain
1 WATER INLET / AIRGAP2 WATER SUPPLY HOSE / AQUASTOP
3 BOOSTER
4 WASH ARM AMX 900 324039
WASH ARM AMXX / AUXX 1300 324614
5 RINSE ARM 324052
Y1 SOLENOID VALVE AQUASTOP (2) 898045-1S2 AIRGAP IMPELLER (1) 775540-1
B4 PRESSURE SWITCH 378758-5
M1 WASH PUMP AMX 900 898253-...
WASH PUMP AMXX 1300 898108-...
WASH PUMP AUXX 1300 898116-...
M2 RINSE PRESSURE PUMP 324093
M3 RINSE AID DISPENSER 0,4 l/h 775556-1
M4 DETERGENT DISPENSER 3 l/h 775556-2
M5 DRAIN PUMP 324913-1
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Page 14 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT HOBART GmbH, Service Training Center
SERVICE TRAINING CENTER
DRAINING
DRAIN
Y4.2
Y4.1 Y3.1
Y3.2
76M1
B4
4
M3
M2
3
S2
2
7B A
M5
5
1
Y1
5l/min
M4
B2E2
B1E1
4
5
12
14
24
22
32
34
11
21
31III
II
I
circulated water (wash cycle)
hot water from booster
water from fill valve to booster
water from regeneration containerair gap to salting
to drain
HYDRAULIC SCHEMATIC AND COMPONENTS
AMX / AMXX / AUXX WITH SOFTENER
1 WATER INLET / AIRGAP
2 WATER SUPPLY HOSE / AQUASTOP
3 BOOSTER
4 WASH ARM AMX 900 324039
WASH ARM AMXX / AUXX 1300 324614
5 RINSE ARM 324052
6 SALT CHAMBER
7 RESIN
Y1 SOLENOID VALVE AQUASTOP (2) 898045-1
SOFTENER (6 + 7) 775530-2
Y3.1 VALVE RESIN A
Y3.2 VALVE RESIN B
Y4.1 VALVE RESIN B/A
Y4.2 VALVE BOOSTER / DRAIN
S2 AIRGAP IMPELLER (1) 775540-1
B4 PRESSURE SWITCH 378758-5
M1 WASH PUMP AMX 900 898253-...
WASH PUMP AMXX 1300 898108-...
WASH PUMP AUXX 1300 898116-...
M2 RINSE PRESSURE PUMP 324093
M3 RINSE AID DISPENSER 0,4 l/h 775556-1
M4 DETERGENT DISPENSER 3 l/h 775556-2
M5 DRAIN PUMP 324913-1
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HYDRAULIC SCHEMATIC AND COMPONENTS
AMXXT / AUXXT WITH SOFTENER
AUXXT
_898231-1
AMXXT
_898176-2
5
DRAIN
4 5 4
1
S2
Y12
M3
M2
M2
E1
Y3
.1
Y
4.1
Y4
.2
3
Y3
.2
7
7
6
M5
M1
M1
774080-1
898045-1
775559-8
898248-3
775559-5
775611-2
775559-5
883167-3
898179-2
898247-1
883142-2
?
883162-1
898247-1
883309-1
883145-1
775559-9
174047-2
775559-1
0
883282-1
898248-4
883145-6
883145-6
883145-3
324045
898178-1
AUXXT
898176-3
AMXXT
898228-1
A
B
DRAINING
B4
12
14
2422
32
34
11
21
31
III II I
circ
ulatedwa
ter(wash
cyc
le)
hot
waterfrom
booster
wate
rfrom
fill
valvetob
oo
ster
water
from
reg
eneration
container
airgapto
salting
t odrain
Y1
SOLENOIDVALVE
AQUASTOP(2)
898045-1
SOFTENER
(6+7)
775530-2
Y3.1VALVERESINA
Y3.2VALVERESINB
Y4.1VALVERESINB/A
Y4.2VALVEBOOSTER/DRAIN
S2
AIRGAPIMPELLER
(1)
775540-1
B4
PRESSURESWITCH
378758-5
1
WATER
INLET/AIRGAP
2
WATER
SUPPLYHOSE/AQUASTOP
3
BOOSTER
883243-1
4
WASH
ARM
AMXX/AUXX1300
324614
5
RINSE
ARM
324052
6
SALTC
HAMBER
7
RESIN
M1WASHPUMP
AMXXT
898108-...
WASHPUMP
AUXXT
898116-...
M2RINSE
PRESSUREPUMP
324093
M3RINSE
AIDDISPENSER
0.4l/h
775556-1
M4DETER
GENTDISPENSER
3l/h
775556-2
M5DRAIN
PUMP
324913-1
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Page 16 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT HOBART GmbH, Service Training Center
SERVICE TRAINING CENTER
Ball to avoid blockingof the nozzle
Filling container
Impeller
Airgap
Regeneration container(approx 110 ml)Will be filled upcontinuousely during
filling.Total contents with waterof fill hose approx 140 ml
container overflow
Connection for filling supply
Connection to regeneration
Machines without softenerthis is blanked off.
Overflowinto wash tank camber
Connection
for filling the boostereither directly or via softener
The reed-switch on the small PCB S2 775540-11
is actuated by the impeller magnet.The impeller monitors the incoming water flowby counting impulses and then relaying thatinformation back to the main PCB.(The count rate is 200 impulses per litre.)
AIRGAP WITH BUILT-IN IMPELLER SWITCH
WATER FLOW
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SOFTENER
Y 3.1 = Salting resin AY 3.2 = Salting resin BY 4.1 = Switching resin A / BY 4.2 = Switching Booster / Drain
Resin A Resin Bfrom fill valve
to salt chamber
Booster
Y4.2 Booster / Drain
To the drain
Y3.2 Salting Y4.1 switch valve
Resin B Resin A
Lack of salt S3
Y3.1 Salting
resin A
* Special toolsoftener wrench775403-1
*
from
Airgap
container
DRAIN
Y4.2
Y4.1
E1 3x
B1
Y3.1
Y3.2
resinB
resinA
Boosteroverflow
intotank
from
fillvalve
viaAirgap
venting
SALT CAPACITY:max. 2000 g (coarse grained no tablets)
CAPACITY WITH A SINGLE FILL OF SALT:
AMX(X)S / AUXX(L)S
water hardness adjustment cyclesup to 10 dH H1 160011 to 20 dH H2 80021 to 30 dH H3 160
AMXXTS / AUXXTS
water hardness adjustment cyclesup to 8 dH H1 12009 to 16 dH H2 600
17 to 24 dH H3 120
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Page 18 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT HOBART GmbH, Service Training Center
SERVICE TRAINING CENTER
SOFTENER TEST PROGRAM
Selecting a test program:
Requirement: Machine has to be switched "OFF" and the hood must be open.
Push and hold program and start button together.
U01 appears automatically in the rinse temperature display.Select softener test program U03 by pushing the drain button .
To enter U03 push the start button.The start button illuminates GREEN while the test program is running. Once the test sequence hascompleted, the start button will switch off.
See softener test sequence below and softener schematic.
3 Sek.
3 Sek.
3 Sek.
3 Sek.
3 Sek.
50 Impulse S2
50 Impulse S2
50 Impulse S2
50 Impulse S2
50 Impulse S2
50 Impulse S2
Salting "B"
into wash tank
Salting "A"
into wash tank
2x
filling "A"
into booster
2x
filling "B"into wash tank
2x
filling "B"
into booster
SO
FTENERTESTPROGRAM
3 Sek.
3 Sek.
5 Sek.
5 Sek.
500 Impulse S2
Filling via "B"
into booster
M
achineON
RED
FILLPROGRAM
GREEN
R
EADYFOROPERATION
BLUE
O
PERATION
D
RAINPROGRAM
RELAY
M1
W
ASHPUMP
RL20
E3
TANKHEATING
RL19
E1/E2
B
OOSTERHEATING
RL18
M2
R
INSEPUMP
RL17
M5
D
RAINPUMP
RL16
Y1
F
ILLVALVE
RL15
M3
R
INSEAIDDISP.
RL14
M4
D
ETERGENTDISP.
RL13
Res
R
ESERVE
RL12
Res
R
ESERVE
RL11
Res
R
ESERVE
RL10
Res
R
ESERVE
RL09
Res
R
ESERVE
RL08
Res
R
ESERVE
RL07
Res
R
ESERVE
RL06
Res
R
ESERVE
RL05
Y3.1
S
ALTING"A"
RL04
Y3.2
S
ALTING"B"
RL03
Y4.1
F
ILLINGB-A
RL02
Y4.2
B
OOSTERDRAIN
RL01
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SOFTENER TEST PROGRAM
STEP WATER FLOW IMPULSES NOTES
valve valveactuated not actuated
1 Y1 Y4.1/Y4.2 50 Filling via resin B into booster (booster overflow)
3 secs pause
2 Y1 Y4.1/Y4.2 50 Filling via resin B into booster (booster overflow)
3 secs pause
3 Y1/Y4.1 Y4.2 50 Filling via resin A into booster (booster overflow)
3 secs pause
4 Y1/Y4.1 Y4.2 50 Filling via resin A into booster (booster overflow)
3 secs pause
5 Y1/Y4.2 Y4.1 50 Filling via resin B into tank (air bubbles in wash tank)
3 secs pause
6 Y1/Y4.2 Y4.1 50 Filling via resin B into tank (air bubbles in wash tank)
3 secs pause
7 Y3.1/Y4.2 Salting via resin A into tank (water level in transp. hose + airgap lowers)
3 secs pause
8 Y3.2/Y4.2 Salting via resin B into tank (water level in transp. hose + airgap lowers)
3 secs pause
9 Y1 Y4.1/Y4.2 500 Filling via resin B into booster (booster overflow)
MAIN CONTROL BOARD - TEST PROGRAM
To check the main control board:
1. Disconnect the power supply to the control board (by removing the control fuse).
2. Press and hold the drain and ON/OFF button together.
3. Replace the control fuse, release the buttons.
4. The test starts, all components of the control unit will be checked.
5. The test mode will be stopped by disconnecting the power supply again (remove the control fuse).
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Page 20 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT HOBART GmbH, Service Training Center
SERVICE TRAINING CENTER
BUTTON FUNCTIONS, SETTINGS AND TEST PROGRAM
Basic operation DRAIN ON-OFF PROGR. START REQUIREMENTS HOOD
Machine ON-OFF X Switch on and off at any time OPEN-CLOSE
Drain program 2 Sec. Start at any time CLOSEProgram I 1. - X 2. - X Machine on / Fill program completed CLOSE
Program II 1. - X 2. - X Machine on / Fill program completed CLOSE
Program III 1. - X 2. - X Machine on / Fill program completed CLOSE
Program IV 1. - X 2. - X Machine on / Fill program completed CLOSE
Customer settings X X Machine Off OPEN
First filling booster boF Activate fill valve with the start button. OPEN
Detergent dosage CH1 0-50Select function with the program button.
OPEN
Rinse aid dosage CH2 0-50 OPEN
Hardness H02 1-3Set value with the start button.
OPEN
CLOSE HOOD
Hose priming detergent SF1 Select function with the program button. CLOSE
Hose priming rinse aid SF2 Activate appropriate dosing pump with the start button. CLOSE
Test program X X X Machine Off OPEN
S01 - - 0
Close hood (test door switch S1) S01 - - 1
Select appropriate input or output with the program button (hood closed).
Inputs test:X8/4 Impeller switch S02 - - 0
X8/6 Salt switch status S03 - - 0 salt container is filled (- - 1 when empty)
X8/8 Pressure switch Tank II S04 - - 0
X8/10 Pressure switch Tank III S05 - - 1
X8/12 Pressure switch Tank I S06 - - 0
X8/14 Reserve S07 - - 0
X8/16 Reserve S08 - - 0X9/3 Deficiency of detergent S09 - - 0 fully equipped PCB only
X9/4 Deficiency of rinse aid S10 - - 0 fully equipped PCB only
X10/3 Leakage sensor S11 - - 0 not in use
Temperature sensor test: 0-100C If display shows "- - 1" = short circuit or "- - 2" = open circuitX6/1-2 Temperature sensor booster F01 actual temperature
X6/3-4 Temperature sensor tank F02 actual temperature
Outputs test:The selected outputs can be activated with the start button (S204).
X5/2 Wash pump M1 RL20 A01 - - 0
X5/1 Tank heating E2 RL19 A02 - - 0
X4/6 Booster heating E1/K1 RL18 A03 - - 0
X4/5 Rinse pump M2 RL17 A04 - - 0
X4/4 Drain pump M5 RL16 A05 - - 0
X4/3 Fill valve Y1 RL15 A06 - - 0
X4/2 Rinse aid dosage M3 RL14 A07 - - 0
X4/1 Detergent dosage M4 RL13 A08 - - 0
X3/10 High pressure M1 RL12 A09 - - 0
X3/9 Reserve RL11 A10 - - 0
X3/8 Reserve RL10 A11 - - 0
X3/7 Reserve RL9 A12 - - 0
X3/6 Reserve RL8 A13 - - 0
X3/5 Reserve RL7 A14 - - 0
X3/3-4 Volt. free machine on RL6 A15 - - 0 fully equipped PCB only
X3/1-2 Volt. free program start RL5 A16 - - 0 fully equipped PCB only
X2/4 Regeneration A Y3.1 RL4 A17 - - 0 S-models only
X2/3 Regeneration B Y3.2 RL3 A18 - - 0 S-models onlyX2/2 Filling B-A Y4.1 RL2 A19 - - 0 S-models only
X2/1 Booster-drain Y4.2 RL1 A20 - - 0 S-models only
Reset AES Push start button for 2 sec.
Exit the test program by opening the hood (A2/S1).
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BUTTON FUNCTIONS, SETTINGS AND TEST PROGRAM
MACHINE TYPE SELECTION, MODIFICATION OF BASIC DATA AND SOFTENER TEST PROGRAM
REQUIREMENT: MACHINE "OFF" AND HOOD OPEN.
Push the program and start button at the same time.
X X
Select with the drain button the machine type, the basic data sheet or the softener test program.
X
U001 = Machine type selectionU002 = Basic data sheetU003 = Test program softener
The selected function will be confirmed with the start button and indicated by the illuminated start button.
X
Red = M achine type selectionBlue = Basic data sheet
Green = Test program softener
Machine type setting: U001 / Red:
Set machine type with the drain button (001 - 099).
(Sequential scan or quick scan by holding the button.)
X
Push start button for 2 sec.
X
The selected program with the basic datas will be saved and the illuminated start button "Red" switches off.
Modification basic data: U002 / Blue:
Set function with the drain button
(Times C01-C23 + C40-C49 /Counter C24-C39 + C50-C59 /Temperatures F01-F10 /Switching functions S01-S32)
(Sequential scan or quick scan by holding the button)
X
Change value upwards by pushing the "ON" button and downwards by pushing the program button.
(Sequential scan or quick scan by holding the button)
+
Push start button and hold the button
X
New value will be saved when the points disappear.
Test program softener: U003 / Green:
Push start button.
X
Test program starts.
ERROR CODESFIL + Exceeded fill time The fill valve will be triggered and the impeller switch does not count (only
with rinse pump.
FIL The fill valve will be triggered and the impeller switch does not count (only with rinse pump).
AL At the end of the drain program the tank is still full of water [B4/I-S6] (only with drain pump).
UL The overflow protection is activated [B4/III-S5].
F01 Temperature sensor booster B1 defective (- - 1 = short circuit / - - 2 = open circuit).
F02 Temperature sensor tank B2 defective (- - 1 = short circuit / - - 2 = open circuit).
HEI The thermostop time C20 has been exceeded (heating element defective).
Flashing blue/red start button vacuum switch [B5] is activated (AMXX / AUXX(L) Models only).
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Page 22 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT HOBART GmbH, Service Training Center
SERVICE TRAINING CENTER
BASIC DATA SHEET 6 REVISION L / EPROM 897503-2
PROGR. MACHINE TYPE
017 AMXX 1300 -10 / 11 / 12 / 13 / 141 / 30 / 31 / 150 / 155
018 AMXXS 1300 -10 / 11 / 12 / 13 / 30 / 31
019 AMXXR 1300 -30 / 110 / 111021 AUXX(L) 1300 -10 / 11 / 12 / 13 / 141 / 30 / 31
022 AUXX(L)S 1300 -10 / 11 / 13 / 30 / 31
023 AUXXR 1300 -30 / 31 / 110 / 111
027 AMX 900 -10 / 11 / 12 / 13 / 14 / 15 / 16 / 17 / 20 / 21 / 141
028 AMXS 900 -10 / 11 / 12 / 13 / 14 / 15 / 16 / 17
036 AMXXT-10 / AUXXT-10 / AMXXTS-10 / AUXXTS-10
Program number: 17 18 19 21 22 23 27 28 36
TOTAL PROGRAM TIME: Program I 52 52 52 52 52 52 60 60 60Program II 75 75 75 90 90 90 90 90 120
Program III 120 120 120 240 240 240 120 120 240
Program IV 52 52 52 52 52 52 0 0 60
TIMES: range step
C01 Waiting period 0 - 100 1 s 1 1 1 1 1 1 1 1 1
C02 Wash time I 0 - 999 1 s 29 29 29 29 29 29 33 33 33
C03 Wash time II 0 - 999 1 s 52 52 52 67 67 67 67 67 93
C04 Wash time III 0 - 999 1 s 97 97 97 217 217 217 97 97 213
C05 Wash time IV 0 - 999 1 s 29 29 29 29 29 29 0 0 33
C06 Rinse time I 0 - 100 1 s 12 12 12 12 12 12 12 12 10
C07 Rinse time II 0 - 100 1 s 0 0 0 0 0 0 0 0 0
C08 Drain I 0 - 999 1 s 140 140 140 140 140 140 140 140 280
C09 Drain II 0 - 999 1 s 88 88 88 88 88 88 88 88 105
C10 Fill/Dripping time 0 - 999 1 s 3 3 3 3 3 3 3 3 3
C11 Heat/Filling time 0 - 999 1 s 30 30 30 30 30 30 30 30 30
C12 First dosage det. 0 - 100 1 s 12 12 12 12 12 12 12 12 21
C13 Wash dosage det. 0 - 50 1 s 10 10 10 10 10 10 10 10 21
C14 First dosage R/aid. 0 - 100 1 s 33 33 33 33 33 33 33 33 44
C15 Wash dosage R/aid. 0 - 50 1 s 12 12 12 12 12 12 12 12 19C16 End waiting period 0 - 100 1 s 2 2 2 2 2 2 2 2 2
C17 Standbytemp on 0 - 100 1 s 60 60 60 60 60 60 60 60 60
C18 Regeneration 0 - 100 1 s 40 40 40 40 40 40 40 40 33
C19 Thermostop filling 0 - 999 1 s 600 600 600 600 600 600 600 600 600
C20 Thermostop wash 0 - 999 1 s 600 600 600 600 600 600 600 600 600
C21 Press 0 - 10 0,1 s 3 3 3 3 3 3 3 3 3
C22 Drain III / Reg.2 0 - 999 1 s 0 0 0 0 0 0 0 0 0
C23 Rinse time III 0 - 999 1 s 12 12 12 12 12 12 12 12 12
C40 Cycle ON 0 - 10 0,1 s 0 0 2 0 0 2 0 0 0
C41 Cycle break 0 - 10 1 s 0 0 4 0 0 4 0 0 0
C42 Waiting per. HP / Reg.1 0 - 999 1 s 0 0 0 5 5 5 0 0 5
C43 Start time HP 0 - 999 1 s 0 0 0 20 20 20 0 0 20
C44 Dosage ext. Filling 0 - 999 1 s 0 0 0 0 0 0 0 0 45
C45 Break ext. filling 0 - 999 1 s 0 0 0 0 0 0 0 0 15
C46 continuous operation max. 0 - 999 1 min 20 20 20 20 20 20 20 20 20
C47 Hoodlift 0 - 999 1 s 0 0 0 0 0 0 0 0 0C48 Drain IV 0 - 999 1 s 0 0 0 0 0 0 0 0 2
C49 Filltime max. 0 - 999 1 s 360 360 360 360 360 360 240 240 360
COUNTER: range step
C24 Wash out 1 0 - 999 1 100 100 100 100 100 100 100 100 100
C25 Wash out 2 0 - 999 1 30 30 30 30 30 30 30 30 30
C26 Filling rinse I 0 - 999 1 700 700 700 700 700 700 700 700 350
C27 Filling wash tank 0 - 999 1 0 0 0 0 0 0 0 0 0
C28 Dial count 0 - 999 1 0 0 0 0 0 0 0 0 0
C29 Dial count x1K 0 - 999 x 1K 1K 0 0 0 0 0 0 0 0 0
C30 Service interval 0 - 999 1 0 0 0 0 0 0 0 0 0
C31 Service interval x1K 0 - 999 x 1K 1K 0 0 0 0 0 0 0 0 0
C32 Degree of hardness 1 0 - 100 1 40 40 40 40 40 40 40 40 30
C33 Degree of hardness 2 0 - 100 1 20 20 20 20 20 20 20 20 15
C34 Degree of hardness 3 0 - 100 1 4 4 4 4 4 4 4 4 3
C35 Filling rinse II 0 - 9 x 1K 1K 2 2 2 2 2 2 2 2 2C36 Filling rinse III 0 - 9 x 1K 1K 0 0 0 0 0 0 0 0 1
C37 Reserve 0 - 999 1 0 0 0 0 0 0 0 0 0
C38 Reserve 0 - 999 1 0 0 0 0 0 0 0 0 0
C39 Reserve 0 - 999 1 0 0 0 0 0 0 0 0 0
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BASIC DATA SHEET 6 REVISION L / EPROM 897503-2
Program number: 17 18 19 21 22 23 27 28 36
TOTAL PROGRAM TIME: Program I 52 52 52 52 52 52 60 60 60
Program II 75 75 75 90 90 90 90 90 120Program III 120 120 120 240 240 240 120 120 240
Program IV 52 52 52 52 52 52 0 0 60
COUNTER: range step
C50 Reserve 0 - 999 1 0 0 0 0 0 0 0 0 0
C51 Reserve 0 - 999 1 0 0 0 0 0 0 0 0 0
C52 Reserve 0 - 999 1 0 0 0 0 0 0 0 0 0
C53 Reserve 0 - 999 1 0 0 0 0 0 0 0 0 0
C54 Reserve 0 - 999 1 0 0 0 0 0 0 0 0 0
C55 Reserve 0 - 999 1 0 0 0 0 0 0 0 0 0
C56 Reserve 0 - 999 1 0 0 0 0 0 0 0 0 0
C57 Reserve 0 - 999 1 0 0 0 0 0 0 0 0 0
C58 Reserve 0 - 999 1 0 0 0 0 0 0 0 0 0
C59 Reserve 0 - 999 1 0 0 0 0 0 0 0 0 0
TEMPERATURES: range stepFF01 Tank standby B2 0 - 99C 1C 60 60 60 60 60 60 60 60 60
F02 Tank wash B2 0 - 99C 1C 60 60 60 60 60 60 60 60 60
F03 Booster fillstart B1/I 0 - 99C 1C 75 75 75 75 75 75 85 85 75
F04 Booster standby B1 0 - 99C 1C 70 70 70 70 70 70 70 70 82
F05 Booster rinse B1 0 - 99C 1C 80 80 80 80 80 80 85 85 82
F06 Temperature 3/I 0 - 99C 1C 0 0 0 0 0 0 0 0 0
F07 Temperature 3/II 0 - 99C 1C 0 0 0 0 0 0 0 0 0
F08 Booster fillstart B1/II 0 - 99C 1C 0 0 0 0 0 0 0 0 0
F09 Tank B2/3 0 - 99C 1C 0 0 0 0 0 0 0 0 0
F10 Reserve 0 - 99C 1C 0 0 0 0 0 0 0 0 0
SWITCHING FUNCTIONS: range step
S01 Hood start 0=OFF - 1=ON 0-1 1 1 1 1 1 1 1 1 1
S02 Thermostop B1 0=OFF - 1=ON 0-1 1 1 1 1 1 1 1 1 1
S03 Softener 0=OFF - 1=ON 0-1 0 1 0 0 1 0 0 1 0
S04 Hardness sensor 0=OFF - 1=ON 0-1 0 0 0 0 0 0 0 0 0S05 Temperature 3 0=OFF - 1=ON 0-1 0 0 0 0 0 0 0 0 0
S06 Program I 0=OFF - 1=ON 0-1 1 1 1 1 1 1 1 1 1
S07 Program III 0=OFF - 1=ON 0-1 1 1 1 1 1 1 1 1 1
S08 Program IV 0=OFF - 1=ON 0-1 1 1 1 1 1 1 0 0 1
S09 DisplayC - F 0=C - 1=F 0-1 0 0 0 0 0 0 0 0 0
S10 Thermostop Start 0=OFF - 1=ON 0-1 0 0 0 0 0 0 0 0 0
S11 Start lock Error B2 0=OFF - 1=ON 0-1 0 0 0 0 0 0 0 0 0
S12 Start lock Error B3 0=OFF - 1=ON 0-1 0 0 0 0 0 0 0 0 0
S13 Service interval 0=OFF - 1=ON 0-1 0 0 0 0 0 0 0 0 0
S14 O.flow protection washp. 0=OFF - 1=ON 0-1 0 0 0 0 0 0 0 0 0
S15 Perm. temp. indication 0=OFF - 1=ON 0-1 0 0 0 0 0 0 0 0 0
S16 Heat regeneration 0=OFF - 1=ON 0-1 0 0 1 0 0 1 0 0 0
S17 Prog.4 - permanent wash. 0=OFF - 1=ON 0-1 1 1 1 1 1 1 0 0 1
S18 Prog.1 - low temperature 0=OFF - 1=ON 0-1 0 0 0 0 0 0 0 0 0
S19 High pressure washing 0=OFF - 1=ON 0-1 0 0 0 1 1 1 0 0 0
S20 External Filling 0=OFF - 1=ON 0-1 0 0 0 0 0 0 0 0 0S21 Draining Program 0=OFF - 1=ON 0-1 1 1 1 1 1 1 1 1 1
S22 Sterilis. ASGW 0=OFF - 1=ON 0-1 0 0 0 0 0 0 0 0 0
S23 6h-Switch Off 0=OFF - 1=ON 0-1 1 1 1 1 1 1 1 1 1
S24 HP-permanent 0=OFF - 1=ON 0-1 0 0 0 0 0 0 0 0 0
S25 Reserve 0=OFF - 1=ON 0-1 0 0 0 0 0 0 0 0 0
S26 Reserve 0=OFF - 1=ON 0-1 0 0 0 0 0 0 0 0 0
S27 Reserve 0=OFF - 1=ON 0-1 0 0 0 0 0 0 0 0 0
S28 Reserve 0=OFF - 1=ON 0-1 0 0 0 0 0 0 0 0 0
S29 Reserve 0=OFF - 1=ON 0-1 0 0 0 0 0 0 0 0 0
S30 Reserve 0=OFF - 1=ON 0-1 0 0 0 0 0 0 0 0 0
S31 Reserve 0=OFF - 1=ON 0-1 0 0 0 0 0 0 0 0 0
S32 Autostart 0=OFF - 1=ON 0-1 0 0 0 0 0 0 0 0 0
ATTENTION: There is only one program number for AMXXT / AUXXT models !I. e.: According to machine type the switching functions softener [S03], high pressure washing [S19]and wash times (AUXXT) have to be activated separately in case of new programming.
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Page 24 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT HOBART GmbH, Service Training Center
SERVICE TRAINING CENTER
X9
X10
X11
X12
X6
X1
X7
X8
X5
X4
X3
X2
B4 I S6B4 I S6B4 III S5B4 III S5B4 II S4B4 II S4
S3S3S2S2S1S1
B4 = wash tankpressure switch
S3 = deficiencyof salt switch
S2 = impeller switch
S1 = hood switch
M4M3Y1/Y5.1
M5M2K1L1L1
(23)(24)(33)(34)
K8L1
Y4.2Y4.1Y3.2Y3.1
E2M1L1L1
M4 = detergent disp.M3 = rinse aid disp.Y1 = fill valve (Y5.1)
M5 = drain pumpM2 = rinse pumpK1 = booster contactorL1 = supplyL1 = supply
(23) = program start(24) = program start(33)= machine On(34)= machine On
K8 = tapped winding (K8.1)L1 = supply
Y4.2 = booster/drainY4.1 = filling via B/AY3.2 = salting BY3.1 = salting A
E2 = tank heatingM1 = wash pumpL1 = supplyL1 = supply
B1 = temperature sensor booster
B2 = temperature sensor tank
B1
B1
B2
B2
1 1
1
1
1
1
1
1
1
1
1
PE L1 N N N N N
EPROM
897503-2
RL1
RL2
RL3
RL4
RL5
RL6
RL7
RL8
RL9
RL10
RL11
RL12
RL13
RL14
RL15
RL1
6RL17
RL18
RL19
RL20
897502-1
The PTC device trips in case of fault (short-circuit at
an input) and automatically resets after the fault is cleared
power indicationLED
EPROMto be ordered separately
deficiency detergent
deficiency rinse aid
common +
softener
sensor
to
operation unit
This optional functionis only available with afully equipped PCB.In case of chemical deficiency"DOS" will be displayed and at thetemp. indictor rinse appears CH1 / CH2.
Attention:high voltage whennot equipped !
VOLTAGE FREE CONTACTS(fully equipped PCB only)
HAS TO BEOPEN
PRINTED CIRCUIT BOARD 897502-1EPROM 897503-2
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HOBART GmbH, Service Training Center AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT Page 25
Part numbers see parts catalogue
PIPEWORK
AMX 900 WITHOUT SOFTENER
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Page 26 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT HOBART GmbH, Service Training Center
SERVICE TRAINING CENTER
Part numbers see parts catalogue
PIPEWORK
AMXX / AUXX 1300 WITH SOFTENER
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HOBART GmbH, Service Training Center AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT Page 27
PUMPS GENERAL TECHNICAL DATA
AMX AMXX AUXX
Wash pump M1 898253-1 898108-1 898116-1
Service kit 898253-10* 898108-10** 898116-10**
Capacitor 16 F ---- ----
Voltage 220-240 V 380-415 V 380-415 V
Frequency 50 Hz 50 Hz 50 Hz
Current 3.2 A 2.1 A 2.21/5.11 A
Power 0.73 kW 1.10 kW 0.59/3.20 kW
Speed 2800 rpm 2800 rpm 1450/2800 rpm
Delivery height 11 m 10 m 5.8/19.7 m
Delivery rate 365 l/min 617 l/min 518/954 l/min
Protection degree IP 00 IP 00 IP 44
Insulation class F class F class F
L3 L2L1
1U
2U2W
1V2V
1W
low speed high speed
2W
1U
2V
1W
2U
1V
L3 L2L1
AMX AMXX AUXX
U11
W13
V12
3P1
1P2
5U2
4W2
6V2
3 1
2U1
2W3
2V2
3P1
1P2
51V
41U
61W
CONNECTOR ASSIGNMENT (status 16.06.2004)
SCHEMATIC AUXX
Rinse pump M2 324093-21
Capacitor C2 226568-9 / 5 F / 400V
Voltage 220-240 VFrequency 50 Hz
Current 1.2 A
Power 0.25 kW
Pressure 0.68 bar max.
Speed 2600 rpm
Delivery rate 150 l/min
Protection degree IP 00
RINSE PUMP M2
Drain pump M5 324913-1
Service kit* ML102852
Capacitor C3 226568-9 / 5 F / 400VVoltage 220-240 V
Frequency 50 Hz
Current 1.5 A
Power 0.32 kW
Pressure 0.65 bar max.
Speed 2600 rpm
Delivery rate 165 l/min
Protection degree IP 00
*The service kit consists of cover 887414-2 ando-ring 276903-44.
DRAIN PUMP M5
WASH PUMP M1
*The service kit consists of o-ring, impeller 103 mm, shaft seal and capicitor.**The service kit consists of o-ring, impeller and shaft seal.
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Page 28 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT HOBART GmbH, Service Training Center
SERVICE TRAINING CENTER
NOTES
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NOTES
SERVICE TRAINING CENTER
HOBART GmbH, Service Training Center AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT Page 29
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SERVICE TRAINING CENTER
An ITW-Company