effect of o2 annealing in n-contact

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Effect of O2

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  • 1

    Effects of oxygen thermal annealing treatment on formation of

    ohmic contacts to n-GaN

    Wenting Hou (), Theeradetch Detchprohm ( ), and Christian Wetzela

    Department of Physics, Applied Physics, and Astronomy, Rensselaer Polytechnic

    Institute, 110 8th Street, Troy, New York 12180, USA

    A contact scheme to undoped and n-type GaN was identified that does not require a post

    deposition anneal. As-deposited Ti/Al/Ti/Au usually forms a Schottky contact. However,

    we find that by means of an oxygen rapid thermal annealing prior to metal deposition, the

    contact will develop an ohmic behavior with a specific contact resistance of 3.810-5

    cm2. In X-ray photoelectron spectroscopy we find that the Ga 3d electron binding energy

    increases with this pre-treatment, indicating a shift of the Fermi level closer to the

    conduction band. This sequence reversion of high temperature processing steps allows

    important gain in device fabrication flexibility.

    Keywords: GaN; light emitting diode; ohmic contact; rapid thermal anneal; oxygen.

    Low-resistance ohmic contacts are essential for the fabrication of energy efficient electro-

    optical conversion devices, such as group-III nitride light emitting diodes (LEDs)1,2 and solar

    cells.3 While low contact resistance has readily been achieved to p- and n-type GaN material

    separately,4,5,6,7 we find problems when in bipolar devices both types of contacts have to be

    integrated in a single wafer fabrication process. The problem originates in the required

    temperature differences of thermal annealing steps for p- and n-contacts. The formation of ohmic

    contacts to n-type GaN requires rapid thermal annealing (RTA) in a nitrogen ambient at high

    temperature (750 900C).7 The formation of ohmic contacts to p-type GaN typically requires

    RTA in an oxygen ambient at significantly lower temperature (400 600 C).4,5 In our

    experimental findings, the high temperature annealing for n-contacts will degrade the quality of

    any p-contact that has been formed prior to the n-contact. In turn, we find that thermal annealing

    a E-mail: [email protected]

  • 2

    in an oxygen ambient for p-contacts degrades the quality of the n-contact if it was formed prior

    to the p-contact.

    Here, we present a possible solution to the process step sequence dilemma by an oxygen

    thermal annealing treatment prior to the n-contact deposition. In this approach, a low-resistance

    ohmic contact to n-type GaN can be obtained even without a post-deposition thermal annealing.

    The absence of such annealing step solves the problem of thermal deterioration of any previously

    formed p-contact. We analyze the effects of thermal treatment time and temperature and employ

    X-ray photoelectron spectroscopy (XPS) to elucidate the mechanisms of the proposed thermal

    treatment step.

    Low contact resistance to n-type GaN layers is readily achieved by various Ti-based

    metallization stacks followed by RTA in nitrogen ambient at a high temperature of 600 900

    C.7 For example, specific contact resistances as low as 810-6 cm2 in bilayer Ti/Al contacts

    have been achieved by a post-deposition high temperature thermal annealing step at 900 C for

    0.5 minutes.7 The effect was explained by the formation of a highly n-type doped GaN layer due

    to the formation of N-vacancies, and a thin TiN interfacial layer.7,8 Even lower contact resistivity

    of 5 10-6 cm2 was reported on Ti/Al contacts when the annealing temperature was lowered to

    600 C which was believed to reduce oxidation of the metal itself.9 It has been reported by some

    groups10,11 that the contact resistance can further be reduced by a chlorine-based reactive ion

    etching (RIE) treatment of the GaN surface prior to contact deposition while others find a contact

    deterioration by such treatment,12 attributed to surface lattice disordering. Yan et al. find that an

    oxygen plasma treatment prior to the metal deposition can improve the contact resistance to n-

    type GaN.13 However, when this treatment was performed on p-type GaN prior to Ni/Au contact

    deposition, this p-contact performs worse than on untreated p-type GaN.13 Therefore this oxygen

    plasma treatment cannot be integrated in any bipolar LED fabrication process. We therefore

    propose a pre-treatment of an oxygen RTA step instead.

    Epitaxial (0001) GaN thin film layers of 4 m thickness were grown by metalorganic vapor phase epitaxy (MOVPE) on c-plane sapphire substrate. We distinguish four sample series,

    1, 2, 3, and 4, subjected to different treatments (see Table I for the naming scheme). Series 1, 2,

    and 3 are n-type GaN layers Si-doped to a free electron concentration of 31018 cm-3. Series 4

    are undoped GaN (u-GaN) layers with a residual carrier concentration of ~1016 cm-3. Sample sets

    1 and 2 reflect the contact to the n-GaN layer of full LED wafers exposed by mesa etching in

  • 3

    inductively coupled plasma/reactive ion etching (ICP/RIE) with a power of 500 W and 100 W, a

    BCl3/Cl2 flow of 20 sccm /50 sccm, under a pressure of 12 mT. The mesa etched n-GaN samples

    provide a more realistic representation of the n-layer condition in actual LED fabrication

    including possible surface degradation, etch residues, and changes in the surface morphology.

    These factors have previously been found to have an impact on the contact characteristics. Both

    sample sets 1 and 2 are nominally identical, but belong to separate preparation batches.

    To study the effects of the pre-treatment we subject samples of all series to oxygen RTA

    steps prior to the n-metal deposition. We distinguish pretreatments in oxygen and nitrogen gas,

    labeling the samples O and N in second position, respectively. The standard annealing

    condition O is 550 C for 1 minute in oxygen ambient. To vary the conditions, O2 received a

    longer anneal (5 min., 550 C), O3 received a lower (400 C, 1 min.), and O4 a higher

    annealing temperature (650 C, 1 min.). N indicates annealing in nitrogen ambient at 550 C

    for 1 minute. For comparison, samples of all series were left without pre treatment are designated

    as nt.

    Subsequently, an n-contact was formed by metal layer deposition in the sequence of

    Ti/Al/Ti/Au with thicknesses of 20 nm/100 nm/45 nm/55 nm, respectively, by means of e-beam

    evaporation to all samples.

    Post contact deposition, two different schemes were applied. Samples were either

    annealed in a nitrogen ambient (Sample designator N in the third position) or did not receive

    an annealing step (Sample designator na). Two different metal annealing conditions in N

    ambient were applied. N indicates 750 C for 1 minute (Samples 1-nt-N, 3-nt-N, 3-O-N) and

    N2 indicates 900 C for 0.5 minutes (Samples 3-nt-N2, 3-O-N2). As a further variant, an

    oxygen anneal (550 C, 1 min) was applied after the N anneal for sample 1-nt-NO. Samples 1-nt-

    na, 1-O-na, 3-nt-na, 3-O-na and sample sets 2 and 4 were not annealed after the metal deposition.

    Sample 1-nt-na, 2-nt-na, and 3-nt-na are the reference samples in each set without any pre-

    deposition treatment or post-deposition anneal. For an overview of the treatment conditions see

    Table I.

    The measurement of the specific contact resistance was performed using the linear

    transmission line method (TLM) using four probes with separate pairs for current-driving and

    voltage-sensing. For this, contact pads 140 m 100 m in size and 5, 10, 15, 20, 25 m of

    respective spacing were used.

  • 4

    Table I: Sample naming scheme and treatment conditions overview.

    etched n-GaNetched n-GaNn-GaNu-GaN

    no treatmentO 550 C 1 min2

    o

    O 550 C 5 minO 400 C 1 minO 650 C 1 minN 550 C 1 min

    2

    2

    2

    2

    o

    o

    o

    o

    naN

    N2 NO

    material pre-post-

    treatment

    12 3 4

    ntO O2O3O4N

    no annealN 750 C 1 minN 900 C 0.5 minN

    2

    2

    2

    o

    o

    750 C 1 min+O 550 C 1 min

    o

    o2

    1 _ O _ natreatment

    Standard current-voltage (I-V) measurements at room temperature were performed on

    sample set 1 of the contacts on etched n-GaN wafers. Typical data for the differently treated

    samples are shown in Figure 1. The as-deposited n-metal on etched n-GaN (sample 1-nt-na, blue

    open circles) exhibited a nonlinear I-V behavior, reflecting a rectifying contact with a high

    contact resistance. After thermal anneal in N2 at 750 C for 1 minute (sample 1-nt-N, cyan open

    triangles), the I-V behavior turns linear. This indicates achievement of an ohmic n-contact and a

    specific contact resistance of 6.9410-5 cm2 was derived. However, under subsequential anneal

    in oxygen ambient at 550 C for 1 min (sample 1-nt-NO, red star symbols), such as typical for

    ohmic p-contact formation, the n-contact resistance was found to increase to 8.5210-5 cm2.

    This indicates that the annealed n-contact degrades during the p-metal annealing in oxygen

    ambient. On the other hand, the material that has undergone the pre-deposition thermal treatment

    consisting of an RTA step at 550 C for 1 minute in an oxygen ambient (sample 1-O-na, black

    open squares) shows a linear I-V behavior. Even without any further post-deposition high

    temperature step, a specific contact resistance as low as 3.7810-5 cm2 was achieved. This n-

    contact performance was better than that of the same contact scheme with regular post deposition

    nitrogen annealing at high temperature (1-nt-N).

    The conditions of the here proposed oxygen thermal pre-treatment step are typically used

    as a post-deposition step for ohmic p-contact formation. Therefore, any p-contact metallization

    formed before the n-metallization step should be properly annealed during this pre-treatment

    step. No further annealing or plasma process is necessary to the samples. Therefore, no

    deterioration to the p-contact is expected.

  • 5

    -2 -1 0 1 2-100

    -50

    0

    50

    100

    Cur

    rent

    (mA

    )

    Voltage (V)

    sample 1-nt-na sample 1-nt-N sample 1-nt-NO sample 1-O-na

    5 m betweentwo TLM pads

    FIG. 1. Current-voltage characteristics of different contact schemes on etched n-GaN. Contact pad spacing is 5 m. After Ref 14.

    We previously reported an integrated LED fabrication process utilizing this pre-

    deposition thermal treatment resulting in a smaller series resistance and a lower voltage across

    the LED at high current.14

    Here, various additional treatment conditions have been examined to explore the effects

    of the annealing ambient, temperature, and treatment duration. Figure 2 shows the I-V

    characteristics of as-deposited Ti/Al/Ti/Au contacts on the pre-treated (samples 2-N-na, 2-O-na,

    2-O2-na, 2-O3-na, 2-O4-na) compared to the reference of untreated (sample 2-nt-na ) n-type

    GaN. The specific contact resistance as determined by TLM is listed in Table II.

    The contact on untreated n-GaN (sample 2-nt-na) was not ohmic, and shows the highest

    specific contact resistance of 1.110-3 cm2. The as-deposited contact on the nitrogen pre-

    treated n-GaN (sample 2-N-na) was not ohmic, and shows a high specific contact resistance of

    8.510-4 cm2. A clear advantage is seen in the as-deposited contacts on oxygen pre-treated n-

    GaN (samples 2-O2-na, 2-O-na, 2-O3-na, and 2-O4-na). Their specific contact resistances were

    an order of magnitude lower than those of the other two. The best results were achieved with a

    pre-treatment in oxygen ambient annealed at 550 C for 1 minute (sample 2-O-na), resulting in a

    specific contact resistance of 5.110-5 cm2 without any post-deposition annealing.

  • 6

    -0.4 -0.2 0.0 0.2 0.4-100

    -50

    0

    50

    100 2-nt-na, reference 2-N-na, N2 550

    oC 1min

    2-O-na, O2 550 oC 1min

    2-O2-na, O2 550 oC 5min

    2-O3-na, O2 400 oC 1min

    2-O4-na, O2 650 oC 1min

    Cur

    rent

    (mA

    )

    Voltage (V) FIG. 2. Current-voltage characteristics of contacts on etched n-GaN with different pre-deposition treatment. Contact pad spacing

    is 5 m.

    Table II: Specific contact resistances of contacts on n-type GaN with different pre-deposition treatments.

    Sample # Pre-Treatment Condition c (10-5

    cm2) Ambient gas Max. temperature Duration

    2-nt-na Reference 110

    2-N-na N2 550 C 1 min 85

    2-O2-na O2 550 C 5 min 31

    2-O-na O2 550 C 1 min 5.1

    2-O3-na O2 400 C 1 min 7.2

    2-O4-na O2 650 C 1 min 14

    Next, we analyzed the relationship between the proposed pre-deposition treatment and

    the regular post-deposition annealing. The specific contact resistance for contacts on untreated n-

    GaN wafers (samples 3-nt-na, 3-nt-N, 3-nt-N2) and on oxygen pre-treated n-GaN (samples 3-O-

    na, 3-O-N, 3-O-N2) are shown in Table III. The as-deposited contacts on untreated n-GaN

    (sample 3-nt-na) showed a value of 2.910-4 cm2. The as-deposited contacts on oxygen treated

    n-GaN (sample 3-O-na) showed a lower value of 4.710-5 cm2. For both, the specific contact

    resistance reduces even further when the contacts received an additional post-deposition

    annealing in nitrogen ambient at 750 C for 1 minute (sample 3-nt-N, 3-O-N), or 900 C for 0.5

    minutes (sample 3-nt-N2, 3-O-N2). For contacts on untreated n-GaN, the specific contact

    resistance reduces to 2.510-4 cm2 (sample 3-na-N) and 2.110-5 cm2 (sample 3-na-N2). For

  • 7

    contacts on oxygen pre-treated n-GaN, the specific contact resistance reduces further to 1.910-5

    cm2 (sample 3-O-N) and 1.510-5 cm2 (sample 3-O-N2), respectively.

    Apparently, contacts on oxygen pre-treated n-GaN can be further improved by the post-

    deposition nitrogen annealing. They also showed a lower resistance than the contacts on

    untreated n-GaN with the same post-deposition annealing. This additional step can be utilized in

    unipolar devices, yet it would likely deteriorate any prior formed p-contacts for bipolar devices.

    So, when applied to n-type GaN the oxygen pre-treatment before contact deposition improves the

    contact quality independent of the application of any post-deposition nitrogen annealing.

    Table III: Specific contact resistances of contacts on as-grown and oxygen treated n-type GaN before and after post-deposition

    nitrogen anneal.

    Post-Treatment Conditions Sample # / c (10-5 cm2)

    As-grown n-GaN Oxygen pre-treated n-GaN

    As deposited 3-nt-na / 29 3-O-na / 4.69

    N2 anneal 750 C 1 min 3-nt-N / 25 3-O-N / 1.9

    N2 anneal 900 C 0.5 min 3-nt-N2 / 2.1 3-O-N2 / 1.5

    The same Ti/Al/Ti/Au contacts were applied on u-GaN (samples 4-nt and 4-O). The as-

    deposited contacts on both, treated and untreated u-GaN show a rectifying behavior. The current

    across the TLM pads at a certain voltage was larger for the contacts on treated u-GaN (sample 4-

    O) than the contacts on untreated u-GaN (sample 4-nt) (data not shown here), indicating that the

    thermal treatment reduces the resistance between the TLM pads, and improves the contacts on u-

    GaN as well.

    To understand the mechanism of the oxygen thermal pre-treatment, the binding energy of

    the material at the surface of n-GaN (sample 3-nt-na and 3-O-na) and u-GaN (sample 4-nt and 4-

    O) with and without oxygen treatment were characterized by XPS using an Al K source. Figure 3(a) shows the XPS spectra of Ga 3d photoelectrons for the u-GaN samples with and without

    oxygen treatment. With the oxygen treatment, the peak for Ga shifts by 0.585 eV towards higher

    binding energy. XPS spectra of O 1s photoelectrons before and after the thermal annealing

    treatment are shown in Figure 3(b). We find that by the oxygen thermal treatment the peak

    intensity corresponding to O 1s photoelectrons increases by 50%. When the same analysis is

    performed for oxygen treated n-type GaN (data not shown here), the photoelectron peak of Ga is

  • 8

    found shifted by about 0.1 eV towards higher binding energy, and the peak intensity of O 1s

    photoelectrons is found to increase 80% by the treatment.

    23 22 21 20 19 18 17

    untreated19.70 eV

    In

    tens

    ity (a

    rb. u

    nit)

    Binding Energy (eV)

    treated20.29 eV

    Ga 3d

    shift0.585 eV

    538 536 534 532 530 528 526

    Inte

    nsity

    (arb

    . uni

    t)

    Binding Energy (eV)

    O 1s

    no shift inpeak positionincrease

    150%

    FIG. 3: XPS spectra of (a) Ga 3d and (b) O 1s at the surface of u-GaN with and without oxygen thermal anneal treatment.

    The shift of the Ga 3d peak suggests that by the oxygen thermal annealing treatment the Fermi

    level EF at the surface of the u-GaN and n-GaN samples moves closer to the conduction-band

    edge. This indicates that a highly n-doped layer on the surface was created by the treatment. It is

    known that oxygen acts as a donor in GaN and the pre-treatment in oxygen ambient could

    possibly induce such a layer.15

    The significant improvement in contact resistance by the oxygen thermal treatment can

    be explained by considering an energy-band diagram of the interface:16 The contact of an

    untreated sample shows a rectifying behavior, which we attribute to a Schottky barrier between

    Ti and GaN. When the surface was treated with the oxygen thermal annealing, additional donors

    were created, resulting in an n+-layer on the surface. By this the Schottky barrier was reduced,

    and the electron transportation by tunneling was increased. This leads to the improvement of

    contact resistance on n-type and unintentionally-doped GaN.

    In conclusion, we presented an oxygen thermal annealing treatment on n-type GaN and

    unintentionally-doped GaN prior to Ti/Al/Ti/Au contact deposition. By exposing the surface of

    n-type GaN to an oxygen rapid thermal anneal, the specific contact resistance for as-deposited

    Ti/Al/Ti/Au contacts changes from Schottky behavior to a low resistance of 3.810-5 cm2.

    Best pre-treatment results were obtained under thermal annealing at 550 C for 1 minute in an

    oxygen ambient. Such conditions can simultaneously anneal pre-existing p-contacts without any

    degradation. Further improvement can be achieved with a post-deposition nitrogen anneal at 900

  • 9

    C for 0.5 minutes. In this case, the specific contact resistance decreases further to 1.510-5

    cm2, yet at the risk of destroying p-contacts in bipolar devices. An XPS analysis shows that with

    the oxygen thermal annealing pre-treatment the Fermi level at the semiconductor surface shifts

    closer to the conduction band edge, which leads to a reduction of the Schottky barrier height, and

    the contact resistance.

    This work was supported by a DOE/NETL Solid-State Lighting Contract of Directed

    Research under DE-EE0000627. This work was in part also supported by the National Science

    Foundation (NSF) Smart Lighting Engineering Research Center (# EEC-0812056).

    References

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