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7/25/2019 Elec Spm Ch05

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BHT-ELEC-SPM

CHAPTER 5

CONTENTS — CONNECTOR CONTACTS AND TOOLING

ParagraphNumber Title

Chapter Number

PageNumbe

5- 1 Connectors ...................................................................................... 5-00-00 3

5-2 Connector contact identification ...................................................... 5-00-00 3

5-3 Contact crimping ............................................................................. 5-00-00 3

5-4 Crimp tools ...................................................................................... 5-00-00 3

5-5 Contact insertion/removal ............................................................... 5-00-00 3

5-6 Connector to power contact per MIL-C-39029 ................................ 5-00-00 3

5-7 Power contacts per MIL-C-39029 .................................................... 5-00-00 3

5-8 Relay socket to power contact to relay cross reference .................. 5-00-00 3

5-9 Connectors and contacts by vendor part number ........................... 5-00-00 3

5-10 Thermocouple contact crimping ...................................................... 5-00-00 3

FIGURES

Figure PageNumber Title Numbe

5-1 Visual identification guide for MIL-C-39029 contacts .................................................. 45-2 Pin and socket identification chart ............................................................................... 5

TABLES

TableNumber Title

PageNumbe

5- 1 Crimp contact tooling ................................................................................................... 165-2 Connector to power contact per MIL-C-39029 ............................................................. 235-3 Power contacts per MIL-C-39029 ................................................................................. 255-4 Relay socket to power contact to relay cross reference ............................................... 295-5 Connectors and contacts by vendor part number ........................................................ 295-6 Thermocouple contact crimping ................................................................................... 30

5-00-00/2

7/25/2019 Elec Spm Ch05


CONNECTOR CONTACTS ANDTOOLING

BHT-ELEC-SPM

5-1. CONNECTORS.

A

connector consistsof two

parts:

a

plug assembly

nd

a

eceptacle

assembly.

Connectors

provide

a

means of

quick

connection

and disconnection

of

wiresand wire

harnesses,

for

installation,

testing,

and maintenance.

Each

ndividual

wire is

terminated

into

a

contact. The

contacts are held

in

place

and insulated from the

connector shell

and

othercontacts

by

adielectric insert.

5-2. CONNECTOR CONTACT IDENTIFICATION.

Contacts are the conductive elements of a connector

and

easily

nserted n or

removed.

Each contacthas a

color code to

identify

he basic

identification number

(BIN)

number. Refer

o

igure

5-1

Figure

5-2

provides

a

listofcontact

part

numbers

and he

BIN

oreach

contact.

Afterthe

contact

part

number

is

determined

referto

able

5-1

to

identify

he correct

crimp

ool. There are

special

contacts

used

in

some circuits

on

Bell

helicopters

that

are

not

identified

with

a

color code.These contacts

will

be dentifiedwitha

manufacturers

part

number.

Refer o

figure

5-2

for

visual

identification,

item

number, part

number,

and

connector

application.

Table

5-1

will

specify

the

proper

crimp

tool with

turret

or

positioner

setting

when

using

he

temnumberand

part

numberas

across

reference.

5-3. CONTACT CRIMPING.

The

optimum

method

of

attaching

wireto the contact

s

by

crimping

the barrelof the contact around the

wire.

Thiscontrolled

compression gives

reliable mechanical

strength and

electrical continuity. Crimping requires

exact wire

preparation

and

the

proper

tool to

maintain

manufacturers standards

for

the

equipment.

Each

contacthasa

viewing

hole

n he

barrel

o

ensure

proper

placement

of the wire.

Refer

to

Chapter

4 for

contact

crimping procedures.

5-4. CRIMPTOOLS.

NOTE

For

each

part

number listed

in able

5-1,

he

crimp

ool urretor

positioner,

and

nstallation

tool is

listed.

If

the same tool is

used

for

installation

and

removal,

only

that

part

number

is

listed.

If

separate

tools

are

required

for

removal

or

installation,

it

is so

identified.

Crimping

may

be

accomplished

with

hand

tools that

are

cycle

controlled

by

a

precision

ratchet hat

releases the

handles

at

the

proper crimp depth. Crimp

ools have a

turret

or

positioner

to

select

he

proper crimp

depth

for

a

specified

contactand wire

size.

Refer o

Chapter

4 o

stripping

and

crimping procedures.

Refertotable

5-1

fo

contact

o

tool dentification.

5-5. CONTACT INSERTION/REMOVAL.

There are different

methods of

locking

or

securin

contacts n

the

connector. The connectorused

will

b

specified

asa ront or rearrelease. Refer

to

table5-1 fo

the tool

required

and

Chapter

4 for

insertion/remova

procedures.

5-6.

CONNECTOR

TO

POWER CONTACT PE

MIL-C-39029.

Table 5-2 includes terminal

junction

module o

connector

part,

series

numbers,

and

associated contac

part

number

or

contact

pins.

The Bell

Standard contac

part

number is also

provided

for

somecontacts. Afte

part

number

is

determined,

reference

must be

made

t

table

5-1

for ool and

setupspecifications.

5-7. POWER CONTACTS PERMIL-C-39029.

Table

5-3

provides

contact MIL

number,

BIN

numbe

mating

wire

size,

and maximum wire

entry

size. Th

connector

amily

column ncludes

type

of

release and

thecontact s a

pin

orsocket. Refer o table

5-1

for

oo

and

setupspecifications.

5-8.

RELAY

SOCKET

TO

POWER CONTACT TO

RELAY CROSSREFERENCE.

Table 5-4 includes

relay

socket

part

number,

contac

part

number,

quantity

of

contacts,

relay part

numbe

number

of

relaypoles,

and contact

ampere

rating.

5-9. CONNECTORS AND CONTACTS

VENDOR PART NUMBER.

BY

Table 5-5 includes

connector and contact by

pa

number, manufacturer,

mating

end size and

maximum

wire

entry

size.

5-10.

THERMOCOUPLECONTACT CRIMPING

Table

5-6

references

contact

part

number,

to

crimp

oo

and he

positioner

or urret

setting

whencontact s

use

in

a

hermocouple.

5-00-00

Page

3

table 5-1

table5-1

Table 5-1 able 5-1

table 5-1

a e -

able 5-1

Chapter 4

Chapter 4

figure 5-1 Figure 5-2

figure 5-2

Table 5-2

Table 5-3

Chapter 4

Table 5-4

Table 5-6

7/25/2019 Elec Spm Ch05


BHT-ELEC-SPM

COLOR BANDS

1. BROWN

2. RED

3.

ORANGE

4.

YELLOW

5.

GREEN

6.

BLUE

7.

VIOLET

8. GREY

9.

WHITE

0.

BLACK

MANUFACTURER'S SYMBOL

OR

TRADEMARK

5-00-00

Page

4

Figure

5-1. Visual identification

guide

or

MIL-C-39029

contacts

WIRE BARREL

END

MATING END

TE

1st

COLOR BAND

(1st

DIGIT)-WIDER

2nd

COLOR BAND

(2nd

DIGIT)

3rd

COLOR BAND

(3rd

DIGIT)

I

E\SPM-5-1

7/25/2019 Elec Spm Ch05


BHTI

BIN MFG.

PART

NO.

NQ QQQE

BHTELECSPM

uN

NO.

COLOR BANDS:Each

digit

of hebinnumber is

designated

on he

contact

by

a

color

band

n accordance with

the

following:

OBLACK

2RED 4YELLOW 6BLUE 8GREV

I

-

BROWN 3

-

ORANGE

5

-

GREEN

7

-

VIOLET

9

WHITE

The widthof

he

firstcolorbandwillbe wice

the

width

of he

econdand third bands.

Figure

5-2. Pinand socket dentification chart

(Sheet

1

of

11)

E/SPM-5-2-1

5-00-00

Page

5

CONTACT

(1

M39029/56-348 348

M

(2)]

M39029/56-351 351 N

(3)

M39029/56-352

352 0

(4)

M39029/56-353 353

ww

PQNNECTOR

FAMIL,Y

ForMIL-C-38999

SERIESI

11,111

&IV

#*

.

t::4ikt

. . ..

.7

.

.

.

'

'

'

(5)

M39029/57-354 354

(6)

M39029/57-357 357

(7)

M39029/57-358 358

(8)

M39029/57-359 359

A

B

C

AG

FOR

MIL-C-38999

SERIES

II

7/25/2019 Elec Spm Ch05


BHTELECSPM

BHTI

BIN MFG.

PART NO

fAQ

CQDE

CONT

ACT

CONNECTORFAMILY

(9)

M39029/58-360

360 L

(10)

M39029/58-363 363 E

__________________________________

ForMIL-C-38999

SERIES

I, II, III,

& IV

(11)

M39029/58-364

364 K

;.i.

...

...

kdtt

r

(12)

M39029/58-365 365 AH

IL

tzar•'•

(13)

M39029/1-iOO 100 S

..

. MIL-T-81714/fl

-

(*) (*)

(14)

M39029/1 101 101 H

ifl

. .

MRTB

(**) (*) (**)

(15)

M39029/1-102

102

Q

4

a

MRTB

(**)

E

*4699

(GND

MODULE)

f 90-072-r) GND MODULE)

(16)

M39029/1-103 103

-

j•

30200(*)

se r

,

(RES

& DIODE

MODULE)

(1 7)

M39029/1 507 507 CC

jj:;,

..

(RES

ASSY

MODULE)

EISPM-5-2-2

Figure

5-2W

Pin and socket identificatIonchart

(Sheet

2)

5-00-00

Page

6

7/25/2019 Elec Spm Ch05


BHT-ELECSPM

EISPM523

5-OO00

Page

7

CONTACT CONNECTOR FAMILY

MILC-26482 SERIES I

MIL-C-81703

SERIES

EU

MIL-C-83723SERIES III

MIL-C-83733

PART

NQ

(18)

M39O29/4i1O

(19)

M39029/4-111

(20)

M39029/4-112

(21)

M39029/4413

(22)

3O2O6-1

(23)

M39029/5-115

(24)

M39029/5-116

(25)

M39029/5-117

(26)

M39029/5-11

B

(27)

30-207-1

BHTI

BIN

MFG.

NO

CODE

110

JJ

111 KK

112

-

- -

113

AF

115 LL

116 MM

117 ZZ

118

AB

---

GG

;•"••

Ss

Figure

52.

Pin and socket

dentification

chart

(Sheet3)

7/25/2019 Elec Spm Ch05


BHT-ELEC-SPM

BHTI

BIN MFG.

PARTNO

NQ

CODE CONTACT

CONNECTOR FAMILY

(28)

M39029/29-212 212 1

(32)

M29029/30-21

9 219

RR

1Li;b;ssasas

PP

P

(33)

(34)

M39029/64-369

M39029/63-360

369

368

R

F

.

'S

'PS

l:fS

MIL-C-24308

5OOOO

Page

8

Figure

5-2 Pin

and socket dentification chart

(Sheet4)

MIL-C-26482,

SERIES I

"NOTE'

240

&-259 SEE

MIL-C-81703SERIES

II

CONNECTOR

EISPM5-2-4

(29)

M39029/29-213 213

(30)

M39029/30-217

217

QQ

(31)

M39029/30-218

218

MIL-C-501

5

MIL-C-83723SERIES

II

(35)

M39029/31

24O

(36) M39029/32-259

(37)

M39029/31 228

240 NN

259

HH

228 X

4€S%

:4,

k*r.

•..

.... ':

*'

0*

4bM

NT

*t*tas*t

:4't'fl

k#S

fl

'\

7/25/2019 Elec Spm Ch05


BHT-ELEC-SPM

BHTI

PARTNO.

tfQ

CODE

CQNTAO]T

CONNECTOR FAMILY

(38)

M39029/32-247

247 II

4:ØMjjWMSS

MIL-C-26482,SERIES

I

(39)

30-199-1

,;iJ*s

:•

"NOTE"

240

&

-249

SEE

--—-

MILC-81703SERIES

II

CONDUCTOR

(40)

30-204-1

s

fl

(41)

30-203-1

(42)

M39O29/3226O 260 V

(43)

M39029/31-241 241

.

ow'

4

*awa***

'". "

(44)

M39O29/32248 248

-

MIL-C-26500

(45)

M39029/31229 229

-

.

JU

.

.

..

.

f

WINCHESTER

CONNECTORS

46)

100-1018P

___________________________

MRAC&XAC

TYPE

MIL-C-28748/

(47)

100-101

85

ntr

E/SPM5-25

Figure

5-2.

Pin and

socket

dentification

chart

Sheet 5)

5-OOOO

Page

9

7/25/2019 Elec Spm Ch05


BHT-ELECSPM

BHTI

MFG.

(48)

1OOiO16P

WINCHESTERCONNECTORS

(49)

1004016S

MRAC&XACTYPE

(50)

100-2018P

s

'

MIL-C-28748/

(51)

100-20185

---

T

(52)

M28804/9-1

- -

-

Z

(53)

M2680411 -1

- -

-

'in,

MIL-C-22804

(54)

10-189002-20F

- - -

J

(55)

1019596320F

AA

......, FOR

BENDIX PTO6CE

BELL

STD. P/N 30-175-1-3

OR 5

EISPM-5-2-6

5-00-00

Page

10

Figure

5-2.

Pin

and

socket dentification chart

Sheet 6)

BIN

PARTNO.

NO.

CONTACT

CONNECTOR FAMILY

7/25/2019 Elec Spm Ch05


BHT-ELEC-SPM

BHTI

BIN MFG

PARTNO

ffQ±

CODE CONTACT

CONNEPIOR

FAMILY

(56)

M39029/34-272

272 VV

I

t..

..%:.

t;

r.IA.-

MIL-C-28747/3 &

4

(57)

M39029/35-275 275 G

.

..

iy4..

.

(58)

M39029/34-271

271

SS

..

;&az. a;

.

.

\MNCHESTER

CONNECTORS

(59)

M39029/35-274 274

D

4$

<

?

1%

SflS%;

MRAC*

(60)

M39029/34-273 273

1

:

..

XAC*

.

n*,

.

(61)

M39029/35-276 276 I

.

:&

444

..?*$<

.atat*¼

(62)

M39029/22-191 191

EE

(63)

M39029/22-1

92 1

92

DD/FF

,

CTL'ANDCTJ7**

(64)

M39029/22193 193 UU

t

MILCS15I1

..sast

SERIES

III

& IV

(65)

M39029/22-605 605

---

..

tI .

:

M8I7I4SERIESII

E/SPM5-2-7

Figure

5-2. Pin

and

socket dentification chart

Sheet 7)

&.oo,,00

Page

11

7/25/2019 Elec Spm Ch05


BIThELEC-SPM

BHTI

BIN

MFG.

PART

NO.

IfQI

QDE

CONTACT CONNECTOR FAMILY

(66)

M39029/69-384 384

- - -

(67)

M39029/70-387 387

- - -

(68)

M39029/69-385 385

(69)

M39029/70-388 388

MIL-C-85028

INTERFACE SEAL

M85028/3

OR

HUGHES

C11516

COLLINS PROLINE

5-00-00

Page

12

Figure

5-2. Pinand

socket

dentification

chart

(Sheet

8)

;ifj.

aai

ts

•

'

NII(

I 4t

* r wtk

V

(70)

M39029/69-386

386

- -

-

(71)

M39029/70-389 389

- -

-

(72)

372-2514-010

- -

-

BB

tk

E/SPM-5-2-8

7/25/2019 Elec Spm Ch05


BHT-ELEC-SPM

BHTI

BIN MFG.

PARTI'O NQ

CODE CONTACT CONNECTOR FAMILY

(73)

M39029/1

I

144

1

44

- - -

(74)

M39029/11-145 145

- - -

•.:

'

':'"

MIL-C-81969,

SERIES II

PIN,

CANNON

DPX2NE,

AMP MME2&

(75)

M39029/11146 146

-

-

-

.

TRI STAR

TRE2

SERIES

(76)

M39029/1

2-1 48

1

48

- -

-

(77)

M39029/12-149 149

- -

-

.

.

.ç<:;

(78)

M39029/12 150 150

(79)

M39029/18-1

66

166

MIL-C

81511,

(80)

M39029/16-167 167 XX

:'

' SERIES

IV

SOCKET

(81)

M39029/16-168 168

- - -

44frj_

—

Figure

5-2. Pin and socket

identification

chart

(Sheet

9)

5-00-00

Page

3

7/25/2019 Elec Spm Ch05


BHT-ELEC-SPM

BHTI

BIN MFG.

PARTNO

NP

cODE

CONTACT CONNECTOR

FAMILY

(82)

031-0900-001

- -

-

W

CANNON DPGM/FPJM SERIES

18414-5620

---

TI

DEUISCHTJ***SERIES

CNS 081-900

•:,

. BELL

SID,

RELAY BASE

120-118-1

(83)

2841-5-9000

DEUISCH 51186*

* * * * *

2803-4-0000 MACDAC

SIft

28841-13-9000

(84)

319-2222-171

EISPM

5-2-10

Figure

5-2.

Pin and socket dentIfication chart

(Sheet10)

5-00-00

Page

14

7/25/2019 Elec Spm Ch05


BHT-ELEC-SPM

BHTI

BIN

MFG

PART

NO

4iQ.

CODE

CONTACT

CONNECTOR

FAMILY

(85)

M39029/92-531 531

MIL-S-12883/41

BELL STD

RELAYSOCKET

(86)

M39029/92-532

532

:i ig:

(87)

M39029/92-533

533

-

-

-

MIL-S-12883/41

(88)

M39029/1O1-553

553

MIL-S-12883/46

(89)

M39029/1O1-554 554

-

-

-

MIL-S-12883/46

(90)

CNSO81900

:4?jjj.j

BELL STD 12O118*

(91

800-20/30-1

•..

. DSO7*

*

5

(92)

1O-189000-20F

-

- -

- -

-

.

...,..,...,..,,,,.... ,........,.,....

3O175*

P

or

PTO6CE8*

P

(93)

1

0

1

95962-20F

________________________________ ,

EJSPM5-2-i1

Figure

5-2.

Pin

and socket

identificationchart

(Sheet

11)

5-00-00

Page

5

7/25/2019 Elec Spm Ch05


I

T

M

N

C

P

N

M

B

C

C

M

T

O

T

U

O

P

O

T

O

W

IR

S

Z

(

A

W

G

S

E

P

O

T

O

I

N

A

O

R

M

R

T

O

1

M

5

3

M

2

O

M

2

0

2

4

2

3

2

2

M

9

1

4

0

M

7

0

M

7

0

2

3

2

2

2

1

2

M

5

3

M

2

0

M

2

1

0

2

6

2

5

2

4

M

9

1

0

M

9

1

1

M

1

0

M

1

0

2

3

2

2

2

1

M

7

0

M

7

0

2

6

2

5

2

4

3

M

5

3

M

1

0

M

1

0

1

6

6

1

8

5

2

4

M

9

1

0

M

7

0

M

7

0

2

7

1

8

8

1

8

4

M

5

3

M

1

0

M

1

0

1

2

8

1

4

7

-

M

1

1

0

5

M

5

3

M

2

0

M

2

0

2

4

2

3

2

2

M

9

1

0

M

7

0

M

7

0

2

3

2

2

2

1

6

M

5

3

M

1

0

M

1

0

2

3

2

2

2

1

M

9

1

0

M

1

1

M

2

0

M

2

1

2

6

2

5

2

4

M

7

0

M

7

0

2

6

2

5

2

4

7

M

5

3

M

7

0

M

7

0

1

6

6

1

8

5

2

4

M

9

1

0

M

1

0

M

1

0

1

6

8

1

8

8

2

7

8

M

5

3

M

1

0

M

1

0

1

28

1

4

7

-

M

9

1

0

9

M

5

3

M

2

0

M

2

0

2

4

2

3

2

2

M

9

1

0

M

7

0

M

7

0

2

3

2

2

2

1

1

0

M

5

3

M

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BHT-ELEC-SPM

Table 5-2. Connector to

power

contact

per

MIL-C-39029

CONNECTOR and SERIES

CONTACT

PART

NUMBER

BELLSTD

CONTACT

MALE FEMALE

MALE FEMALE

MIL-T-8171

4

M8171

4/(*)(*)(*)

MRTB(**)(*)(**)

MRTB(**)E*4699 gnd

module)

110212(*)

resassymod)

MS2778***

(switch)

1

0648BH***

(switch_light_assy)

M39029/1 100

M39029/1 101

M39029/1 102

M39029/1 103

M39029/1 -507

MIL-T-8171

4,

Series

M8171

4/60(**)(**)

M81714/61

0*

M8171

4/63(****)

M8171

4/65(**)(*)

CT(*)_(**)_(***)

n line

unctions

MIL-C-81511 Series

Ill

&

IV

Class Lconnectors

Flange mounted

5JG020200Gnd

Module

or

CTJ72OKO1

B GndModule

MIL-S-22885/108 or

95******_*****Sw

light

assy

or

18-200

M39029/22-1

91

M39029/22-1 92

M39029/22-1 93

M39029/22-605

MIL-C-83733 and MIL-C-26482

Series

II

M53470,

M53471

,

M53472, MS3474,

MS3475, MS3476,

and

MIL-C-81703,

Series

II

M53424, M53446,

MS3464, M53467,

MS3468,

and

MIL-C-83723,

Series

II

M83723/71

M83723/72,

M83723/73, M83723/74,

M83723/75,

M83723/76,

M83723/77, M83723/78,

M83723/82, M83723/84

M83723/85 M83723/86,

M83723/87,

M83723/95

M83723/96 M83723/97

M83723/98

M39029/4-110

M39029/4-111

M39029/4-1

1

2

M39029/4-1

1

3

M39029/4-114

M39029/5-115

M39029/5-116

M39029/5-1

17

M39029/5-1

1 8

M39029/5-119

30-206-1

20

AWG

with

1

8

AWG

Wire

Entry

30-207-1

20

AWG

with

1

8

AWG

Wire

Entry

MIL-C-501

5

MS3450, MS3451

MS3452, M53454

MS3456

MS3459

MIL-C-83723

eries

I

M83723/1

7,

M83723/1

8,

M83723/1

9 M83723/20

M83723/21

M83723/22,

M83723/23

M83723/24

M39029/29-21

2

M39029/29-21

3

M39029/29-21

4

M39029/29-21

M39029/29-21

6

M39029/30-217

M39029/30-21

8

M39029/30-21

9

M39029/30-220

M39029/30-221

M39029/30-222

5-00-00

Page23

7/25/2019 Elec Spm Ch05


Table5-2. Connector to

power

contact

per

MIL-C-39029

cont)

CONNECTOR and SERIES

CONTACT

PART

NUMBER

BELLSTD

CONTACT

MALE FEMALE MALE

FEMALE

MIL-C-81703,

Series

I

MS3140, M53144,

M53147, M53148,

MIL-C-26500

M524264,

M524265,

M524266

M39029/31-240

M39029/31-241

M39029/31-229

M39029/31

235

M39029/32-259

M39029/32-260

M39029/32-248

M39029/32-254

MIL-C-26482,

Series

I

MS31

20,

M531

21

M531

22,

M531

24,

MS3126,

M53127,

M531 28

PTO(*)SE

Examples

of

Bendix P/N

PTO6SE1O-12P

KPSEO(*)

Example

of

Cannon P/N

KPSEO6E10-12P

M39029/31 240

M39029/31 228

M39029/32-259

M39029/32-247

30-199-1

20 Contactwith

16

AWG wire

Entry

30-204-1

1

6Contact

with

20 AWG wire

Entry

30-203-1

16

Contactwith

20

AWG wire

Entry

MIL-C-28748

M28748/3

Winchester P/N

MRAC(**) (*) (*) (*) (**)

XAC(**)_(*)_(**)_(*)_(*)

M39029/34-271

M39039/34-272

M39029/34-273

MIL-C-28748

M28748/4

Winchester P/N

MRAC(**) (*) (*) (*) (**)

XAC(**)_(*)_(**)_(*)_(*)

M39029/35-274

M39029/35-275

M39029/35-276

MIL-C-28804

M28804/*

HughesP/N

RAXX

RBXX

MIL-P/N

M28804/1

0-1

M28804/9-1

MIL-C-38999,Series

I

M527656, M527466,

M227467, MS27496,

MS27505

M39029/58-360

M39029/58-363

M39029/58-364

M39029/58-365

M39029/56-348

M39029/56-351

M39029/56-352

M39029/56-353

MIL-C-38999,

Series

II

M527472, M527473,

M527474, M527484,

M527497, M527499,

M527508,

M527513

M39029/58-360

M39029/58-363

M39029/58-364

M39029/58-365

M39029/57-354

M39029/57-357

M39029/57-358

M39029/57-359

MIL-C-24308

M24308/2,

M24308/4

Cannon

orTRW

P/N

D*MA Series

Matrix P/N

MD308 Series

Example

of

Cannon P/N

DDMA-505

M39029/64-369 M39029/63-368

5-00-00

Page

24

BHT-ELEC-SPM

7/25/2019 Elec Spm Ch05


BHT-ELEC-SP

Table 5-2. Connectorto

power

contact

per

MIL-C-39029

(cont)

CONNECTOR

and

SERIES

CONTACT PARTNUMBER BELL STDCONTACT

MALE FEMALE MALE

FEMALE

MIL-C-85028

M85028/1 M85028/2

Hughes

P/N

C21***

NOTE: nterface seal forall

Contacts listed

MIL 85028/3

Hughes

C211S16

M39029/70-387

M39029/70-388

M39029/70-389

M39029/69-384

M39029/69-385

M39029/69-386

MIL-C-38999,

Series ll

D38999/20, D38999/24,

D38999/26

MIL-C-38999,

Series V

D38999/40, D38999/42,

D38999/44, D38999/46,

D38999/49

M39029/58-360

M39029/58-363

M39029/58-364

M39029/58-365

M39029/56-348

M39029/56-351

M39029/56-352

M39029/56-353

MIL-C-8151

1

, Series

ll

M8151

1

41 M8151

1

45,

M8151

1

46,

M8151

1

49

M39029/18-1

76

M39029/18-177

M39029/18-1

78

M39029/18-1

79

M39029/1 8-180

M29029/1

7-171

M39029/1 7-172

M39029/1 7-173

M39029/1 7-174

M39029/17-175

MIL-C-8151

1

,

Series

IV

M81511/51 M8151

1/55,

M8151

1

56

M39029/1 8-176

M39029/1 8-177

M39029/1 8-178

M39029/1 8-179

M39029/1

8-1

80

M39029/16-166

M39029/16-167

M39029/16-168

M39029/16-169

M39029/16-170

Table 5-3. Powercontacts

per

MIL-C-39029

CONTACT

MIL

NUMBER

BIN

CODE

MATING

END

SIZE

MAXWIRE

ENTRY SIZE CONNECTOR FAMILY

M39029/1

1

00

101

102

103

507

1

6

16

14

12

20

22

20

16

12

22

Rear

Release MaleContact

M81714,Seriesl

M39029/4

30-206-1

11

0

1

1

1

112

113

114

Colorband

Green/Red

20

1

6

16

12

12

1

8

20

16

20

12

16

20

Rear

Release Male

Contact

MIL-C-26482,

Series

I

MIL-C-81703,

Series II

MIL-C-83723,

Series

Ill

MiI-C-83733

M39029/5

30-207-1

11

5

116

117

118

119

Color

band

G reen/Red

20

16

16

12

12

18

20

16

20

12

16

20

Rear

Release Female Contact

MIL-C-26482,

Series

I

MIL-C-81703,

Series

II

MIL-C-83723,

Series II

MIL-C-83733

MIL-C-1

2883/40-075,

/40-08S

MIL-C-1

2883/41

-065, 075,

095

MIL-C-12883/47-1

05,

/47-115

MIL-C-1

2883/48-045,

/48-085

5-00-00

Page

2

7/25/2019 Elec Spm Ch05


BHT-ELEC-SPM

Table 5-3. Powercontacts

per

MIL-C-39029

(cont)

CONTACT

MIL

NUMBER

BIN

CODE

MATING

END

SIZE

MAXWIRE

ENTRY SIZE CONNECTOR

FAMILY

M39029/1

1

44

145

146

147

22

20

16

12

22

20

16

12

RearRelease

Male

Contact

MIL-C-81659,

Series

I

DPXNE

TRE

MME

M39029/12

1

48

149

150

151

22

20

16

12

22

20

16

12

RearRelease Female Contact

MIL-C-81659,

Series

II

DPXNE

TRE

MME

M39029/16

1

66

167

168

169

170

23

23

20

16

12

28

22

20

16

12


MIL-C-81511 Series IV

M39029/1

7

171

1

72

173

174

175

23

23

20

16

12

28

22

20

16

12

Rear


MIL-C-8151

1

,

Series III

M29029/18

1

76

177

178

179

180

23

23

20

16

12

28

22

20

16

12

Rear

Release Male Contact

MIL-C-81511

Series

Ill

&

IV

M39029/22 190

1

91

1

92

193

605

22

22

20

16

12

28

22

20

16

12

MIL-T-81714,

Series

I

Female

Contact For

Common

Terminal

System (CTS)

and

MIL-C-81511

Series

Ill

&

IV

Class

L

Only

M39029/29 21

2

213

21

4

215

216

1

6

12

8

4

0

1

6

12

8

4

0

RearRelease MaleContact

MIL-C-5015 Series

MS3450

and

MIL-C-83723,

Series

II

M39029/30 21

7

218

219

220

221

222

1

65

16

12

8

4

0

1

6

16

12

8

4

0


MIL-C-5015 Series

MS345OandMlL-C-83723,

Series

II

M39029/31

30-204-1

M39029/31

30-1

99-1

240

Brown

228

None

20

16

1

6

20

20

20

1

6

1

6

Front Release Male

Contact,

MIL-C-81703,

Series

II

For

20

AWG

Only

and or

MIL-C-26482,

Series

I for

1

6& 20 AWG

Contacts

5-00-00

Page26

7/25/2019 Elec Spm Ch05


Table5-3. Power

contacts

per

MIL-C-39029

(cont)

BHT-ELEC-SPM

CONTACT

MIL

NUMBER

BIN

CODE

MATING

END

SIZE

MAXWIRE

ENTRY SIZE

CONNECTOR FAMILY

M39029/31 241

229

235

20

16

12

20

16

12

Front Release Male Contact

MIL-C-26500

M39029/32 260

248

254

20

16

12

20

16

12

Front Release Female Contact

MIL-C-26500

M39029/32

30-203-1

M39029/32

259

Bendix/Brown

Burndy

Red/Blue

247

20

1

6

1

6

20

20

1

6

Front

release FemaleContact

MIL-C-81

703,

Series II for

2OAWG

only

For

MIL-C-26482,

Series

Use

1

6

& 20

AWG

Contacts

M39029/34 272

273

271

1

16

20

20

16

20

Front

Release

Male

Contact

MIL-C-28748/3or

MRAC,

XAC

M39029/35 275

276

274

1

6

16

20

20

16

20

FrontRelease Female Contact

MIL-C-28748/4or

MRAC,

XAC

M39029/35

100-10185

100-20185

None

None

16

20

18

18

Front


MIL-C-28748/4or

MRAC,

XAC

M39029/56 348

351

352

353

22

20

16

12

22

20

16

12

Rear

Release

Female

Contact

MIL-C-38999,

Series

,

III,

&

IV

M39029/57 354

357

358

359

22

20

1

6

12

22

20

1

6

12


MIL-C-38999,

Series

I

NOTE: /57-354 Contactcanbe

used

in

MIL-C-24308connector

for22 contact

cavity

size

only

M39029/58 360

363

364

365

22

20

1

6

12

22

20

16

12

Rear

Release MaleContact

MIL-C-38999,

Series

,

II, III,

IV

NOTE:

/57-360 Contact

can

be used

in

MIL-C-24308 connector

for22 contact

cavity

size

only

M39029/63 368 20 20


MIL-C-24308

M39029/64 369 20 20

Rear

Release

Male

Contact

MIL-C-24308

M39029/69 384

385

386

1

6

1

6

1

6

24

20

1

6

Front Release

Female

Contact

MIL-C-85028

(AS)

InterlaceSealM85028/3

Hughes

C211S16

M39029/70

387

388

389

1

6

1

6

16

24

20

16

Front

Release

Male

Contact

MIL-C-85028

(AS)

5-00-00

Page

27

7/25/2019 Elec Spm Ch05


Table

5-3.

Power contacts

per

MIL-C-39029

(cont)

CONTACT

MIL NUMBER

BIN

CODE

MATING

ENDSIZE

MAX

WIRE

ENTRY SIZE CONNECTOR FAMILY

M39029/9

Alumel

M39029/9

Chromel

1

34

135

20

20

20

20

Rear

Release Male Contact

MIL-C-26482,

Series

I

MIL-C-81703,

Series

II

MIL-C-83723,

Series II

MIL-C-83733

M39029/1

0

Alumel

M39029/1O

Chromel

140

141

20

20

20

20

Rear

Release

Female

Contact

MIL-C-26482,

Series

I

MIL-C-81703,

Series

II

MIL-C83723,

Series III

MIL-C-83733

M39029/85

Alumel

M39029/85

Chromel

455

456

1

6

16

1

6

16

Rear

Release

Male

Contact

MIL-C-501

5,

Series

MS3450

and

MIL-C-83723,

Series

I

M39029/86

Alumel

M39029/86

Chromel

M39029/86

Alumel

M39029/86

Chromel

511

512

463

464

165

165

16

16

16

16

16

16

Rear


MIL-C-501

5,

SeriesM53450

and

MIL-C-83723,

Series

I

M39029187

Alumel

M39029/87

Chromel

471

472

22

22

22

22

Rear

Release

Male

Contact

MIL-C-38999,

Series

I, II,

III,

and

IV

M39029/88

Alumel

M39029/88

Chromel

483

484

22

22

22

22

Rear


MIL-C-38999,

Series

I, III,

and IV

M39029/89

Alumel

M39029/89

Chromel

495

496

22

22

22

22

RearRelease FemaleContact

MIL-C-38999,

Series

I

MIL-C-83733,

MIL-C-24308

M39029/22

M39029192

M39029/92

M39029/92

M39029/1

01

M39029/1

01

CNSO81900

800-20/30-1

10-189002-20F

10-195963-20F

1

0-1 89000-20F

1

0-1 95962-20F

193

531

532

533

553

554

PCD

P/N

Deutsch

Amphenol

Bendix

Amphenol

Bendix

16

22

20

16

20

1

6

22

20

20

20

20

20

16

22

20

16

20

1

6

22

20

20

16

20

16

Relay

Socket Part

Number

M12883/41-20S

Ml

883/44-01S

&

44-025

M12883/45-O1S

Ml

2883/46-01

5

&

46-025

Bell Std

P/N

120-118-, 120-119-,

120-167-1

DS07**S

30175**S

or

PTO6CE8**P

5-00-00

Page28

BHT-ELEC-SPM

7/25/2019 Elec Spm Ch05


BHT-ELEC-SPM

Table5-4.

Relay

socket

o

power

contact

o

relay

cross

reference

RELAY-SOCKET

PART NUMBER

CONTACT

PART

NUMBER QTY.

RELAY

PART

NUMBER

NUMBER OF POLESAND

CONTACT RATING

Ml

2883/40-5S M39029/5-117 14 MS27400-31

Ml

2883/40-07S M39029/5-1

1

6 1

4

MS27400-31

4

Pole

10 AMP

Rating

12883/40-08S M39029/5-116

14

MS27400-8

Ml

2883/41 06S M39029/5-1

1

6 8

MS27401 -33

2

Pole

10 AMP

Rating

Ml2883/41 07S M39029/5-116

8

MS27401 -8

M12883/41-09S M39029/5-117

8

MS27401-33

Ml

2883/41 20S M39029/92-531

2

M61

06/50-005,

M39029/92-533

8

008

Ml

2883/44-01S M39029/101 553

1

4 M6106/28-024

4

Pole

5AMP

Rating

l

2883/44-025 M39029/1

01

-553

1

6

M6106/39-002

Ml

2883/45-01

S

M39029/1

01

-553

8

M6106/27-024

2Pole 5 AMP

Rating

Ml

2883/46-01

S

M39029/22-1 93

9

M6106/29-024

M39029/101 -553 2 3 Pole

1

0AMP

Rating

l

2883/46-02S M39029/101 -554

9

M61

06/40-002

M39029/101-553

4

Ml

2883/47-1

OS

M39029/5-1

1

6 20

M61

06/8-010 6 Pole

10 AMP

Rating

12883/47-11S M39029/5-116 20

M6106/8-008

M12883/48-045 M39029/5-118 9 M527743-24 3

Pole

M39029/5-116

2

25

AMP

Rating

Ml2883/48-085 M39029/5-1

1

8

M39029/5-116

9

2

MS27743-15 3 Pole

25 AMP

Rating

1

20-1

1

9-1

M39029/92-532 20

1

1

0-052-25 6PoleLow

Level

120-167-1 M39029/92-532 20 MS25329-ID

6Pole5AMP

Rating

120-1

18* CNSO81

900 1

0

1

1

0-1 46-1SP DPDT2AMP

Rating

Table

5-5.

Connectors and contacts

by

vendor

part

number

CONNECTOR MANUFACTURER CONTACT MATING

MAXWIRE

PART

NUMBER

PART

NUMBER

END

SIZE

ENTRY SIZE

D507-3S

DEUTSCH 800-20/30-1 20

20

DSO7-7S

DSO7-27S-025

PTO6CE8*S AMPHENOL/

10-189002-20F

20 20

BELL

STD

30-1

75*5

BENDIX

1

0-1

95963-20F 20 16

PTO6CE8*S(SR)

PTO6CE8*P

1

0-1

89000-20F

20 20

BELL

STD

30-1

75*p

1

0-1 95962-20F

20 16

PTO6CE8*P(SR)

5-00-00

Page

29

7/25/2019 Elec Spm Ch05


BHT-ELEC-SPM

Table 5-6.

Thermocouple

contact

crimping

ITEM

NO.

CONTACT

PART NUMBER

BASIC

CRIMP

TOOL

TURRET

OR

POSITIONER

WIRE

SIZE(AWG)/SELECT

POSITION

1

M39029/88-483

(ALUMEL)

M39029/88-484

(CHROMEL)

M22520/2-O1

M22520/2-07

22/4, 24/3,

26/2

M22520/7-O1

M22520/7-05

22/3, 24/2,

26/1

5

M39029/89-495

(ALUMEL)

M39029/89-496

(CHROMEL)

M22520/2-O1

M22520/2-06

22/4, 24/3,

26/2

M22520/7-O1

M22520/7-06

22/3, 24/2,

26/1

9 M39029/87-471

(ALUMEL)

M39029/87-472

(CHROMEL)

M22520/2-O1 M22520/2-09

22/4, 24/3,

26/2

M22520/7-O1 M22520/7-07

22/3, 24/2,

26/1

28 M39029/85-455

(ALUMEL)

M39029/85-456

(CHROMEL)

M22520/1 01 M22520/1 02

1

6/6,

1

8/5,

20/4

30

M39029/86-51

(ALUMEL)

M39029/86-51

2

(CHROMEL)

M22520/1

01

M22520/1 02

1

6/6,

1

8/5,

20/4

31

M39029/86-463

(ALUMEL)

M39029/86-464

(CHROMEL)

M22520/1

01

M22520/1 02

1

6/6,

1

8/5,

20/4

elec spm ch05

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