elforge hosur
TRANSCRIPT
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EL FORGE LIMITEDEL FORGE LIMITED
Welcome You AllWelcome You All
PRESENTER : Mr. C.R.Kumar Date : 27.08.2009
UNIT OVERVIEW
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El Forge Group
UNIT I UNIT - IIPB No. 11 No. 1A
Denkanikottai Road Sriperumbudur High Road
Hosur 635 109.TN Appur Village, ChengalpetTamil Nadu Kancheepuram 603 204.
Tamil Nadu
UNIT - III UNIT - IV
No. B-67, Shakesphere Forgings Ltd
Sipcot Industrial Area, Bhirmington
Gummudipundi England - UK
Chennai 601 201.
Tamil Nadu
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Plant Layout
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Chronological Achievements
1 64 1 4 1 5 1 3 4 5 6 11
First
plant
started
Second
plant
started
Merge
with
Chendurforge
ISO
9002
TPM
KICK
OFF
ISO
9001-
2000
Acquisi-
tion of
Shakesp
eare
forgings
CNC
Tool
RoomStarted
TPM
Excellent
Award
An Award
for
"Effective
Imption.of
TPM
pillars"
EMS
14001-
2004
TS
16949-
2002
5S&TPM
Award
AOTS
Target
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1997
2004
Sep 2007
Jan 2010
ISO 14001/2004 Certification
ISO 9002 Certified
ISO 9001/2000 Certified
ISO/TS 16949 Certified
End of 2011
Target for JIPM Award
Quality Systems-Mile Stones
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Customers Profile
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Product Range
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T.R.
Ends &
manualsteering
parts
Diesel
fuel
injection
parts
Single
Cylinder
engine
parts for light
commercial
vehicle
Others
Power
St.parts
Air
brake
parts
Segment wiseDomestic sales
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Process flow chart
P
H
H
H B
P
H
P
P H
P
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Machineries & Process flow
illet cutting illet eating - I Forging - FD Trimming
MPI & Final inspectionShot lasting Cold coiningeat Treatment
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Production Equipments
5 Ton Air Hammer 1 No.
2 Ton Friction Drop Hammer 3 Nos.
1 Ton Friction Drop Hammers 3 Nos.
160 Ton Vertical Upsetter press 2 Nos.
3.5 Upsetter 1 No.
2 Upsetter 1 No.
5Upsetter 1 No.
Friction Drop ammer
orizontal Upsetter
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Heat Treatment
Continuous Furnace 3 Nos.
60 KW Electrical Furnace 3 Nos.
Hardness Testing Machine 3 Nos.
Rockwell Hardness Machine 1 No.
Abrasive cut-off Machine - 1 No.
Process Equipments
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Finishing equipments
Shot Blasting M/c 3 Nos.
1000Ton KJ Cold Coining Press 1 No.
300Ton Cold Coining Press 2 Nos.
Crack Detector M/c 3 Nos.
Process Equipments
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Laboratory FacilityUniversal Testing M/c 1 No.
Spectral Testing M/c 1 No.
Eddy Current Tester 1 No.Balance M/c 1 No.
Hot Plate 1 No.
Blasting Dish 1 No.Muffle Furnace 1 No.
Carbon Apparatus 1 No.
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Process Equipments
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RM Cutting Machines
Shearing M/c 2 Nos.
Band saw M/c 3 Nos.
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Process Equipments
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Makino V55CNC M/c 1 No.Deckle Maho CNC M/c 1 No.
Cincinatti Milling M/c 1 No.
Tos-7 Milling M/c 1 No.Batliboi milling M/c 1 No.
EDM 1 No.
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Tool Rom Facility
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Utilities
250 KVA Generator 1 No.
200KVA Generator 1 No.
110 KVA Generators 3 Nos.
Air compressors 11 Nos.
Cooling towers 4 Nos.
Water pumps 1 No.
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Awards & Trophy
ABK-AOTS Award ABK-AOTS Award Best supplier award - Lemforder
Best supplier award - Mico Best supplier awardKaizen participation - certificate
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Awards & Trophy
Best supplier award - Mico
Best supplier award - MicoBest supplier award - MicoBest supplier award -Mico
Internal award trophy Internal award trophy
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Awards from A K-AOTS Dosokai
for Effective implementation of
TPM pillars in 2007.
Participation in 0th National Kaizen
Competition at Delhi in 2007
conducted by CII & TPM Club India
External Participation
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New plant @ Chennai
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Our UK Facility
Shakespeare Forgings
Located near Birmingham.
Servicing UK & Europe base auto
majors like ZF Lemforder, ITW.
Also servicing mining industry &
off highway vehicle industry.
Manufacturing high end niche
products.
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Thank You