enetdnc. enetdnc enetdnc valued customers enetdnc why purchase enetdnc ? protect valuable asset...

eNETeNETDNCDNC

eNETeNETDNCDNC Valued Customers

Alfa Laval Greenheck Fan Corp.

Alloy Products Corp. Herker Industries, Inc.

Bradley Corporation In-Sink-Erator

Black & Decker Jacobsen Textron Corp.

Blackhawk Technical College Kimberly-Clark Corp.

Buell Motorcycle Co. Luitink Mfg. Company

Cooper Power Systems Miller Corp.

Dewault Tools Milwaukee Area Tech. College

Durst Regal Beloit Company Milwaukee Electric Tool Corp.

Dynex/Rivett, Inc. P & H Mining Equipment

Eaton Corp. Raven Golf

Ford Motor Co. - Stamping Remington Mfg.

Gateway Technical College Rexnord (Link-Belt) Corp.

Generac Corporation Snap-On Tools Corporation

General Automotive Manf., LLC Spincraft

Gehl Company Strattec Security Corp.

Grove Gear Western Products

Why Purchase eNETeNETDNCDNC ?

Protect valuable asset (CNC Files) No lost files, never overwrite files, always save current

data, network storage and back-up

Establish automated revision control of CNC files (Create ISO\QS compliance)

Provide shop floor feedback channel encouraging continuous improvement

Reduce scrap

Free up key personnel

Increase machine utilization

Why Purchase eNETeNETDNCDNC ?

eNETeNETDNCDNC

Provides Reliable, Secure, Flexible Provides Reliable, Secure, Flexible and Cost Effective CNC file and Cost Effective CNC file

management using any existing management using any existing Ethernet network.Ethernet network.

eNETeNETDNCDNC is Reliable

Industrial grade hardware provides dependable system performance and data quality preservation

System configuration eliminates dependence on any specific PC

Built-in surge protection for serial ports

eNETeNETDNCDNC is Reliable

The software can be launched from any workstation on the network

Runs on any Windows platform via an existing Ethernet network

Uses standard Cat-5 cabling Uses standard Windows format for

TCP/IP settings

eNETeNETDNCDNC is Secure

Original CNC files cannot be overwritten or deleted by shop floor personnel

eHubs provide for secure network access to only the specified directories

All operator generated programming suggestions are stored for review

Network access allows for back-up of all CNC files to the server

eNETeNETDNCDNC is Secure

Smart compare feature reviews uploaded programs for any changes

Modified files stored under .new extension

eNET set-up allows for multiple notification methods Revision log can be

reviewed to monitor changes

Changes can print to specified location

Email notification

eNETeNETDNCDNC is Flexible

Readily connects to any existing network

Supports all CNC machine control types including the proprietary Mazatrol format

The system can be expanded to support an unlimited number of machines


Able to drip \ spoon feed multiple CNC machines simultaneously

Able to connect most NC tape machines using additional hardware

Configuration options allow user input thru set-up preferences


eHUB configuration screens provide easy to follow set-up options

Copy and Paste common set-up configurations

eNETeNETDNCDNC is Cost Effective

Operators can upload and download CNC programs without leaving their machine or calling for support

Enhances shop productivity by reducing machine downtime

System design requires minimal hardware investment

User friendly software reduces the cost of system administration and support

eNETeNETDNCDNC Editor Features

Interactive 2D and 3D back plotting allows for review of manual edits

Editing Tools Mass Modify Rotate Cycle Time Smart

Compare

eNETeNETDNCDNC Wireless Option

Based on the standard 802.11 wireless Ethernet

Can be configured to work with an existing wireless network or as a stand-alone system.

It can be installed to include all of the CNC machines or used in combination with a wired installation.

eNETeNETDNCDNC Wireless Option

No more moving wires when machines move

No issues with shop floor interference

Encrypted for security

Built in verification to insure data integrity

Cost savings with

eNETeNETDNCDNC

Company A is a contract machining job shop with 37 CNC machines running two full shifts. Each machine was set-up an average of 10 times per week and each time the operator needed a program it took and average of ten minutes per transaction. In addition a manufacturing engineer spent 25-30% of every day supporting and trouble-shooting the DNC system. eNETDNC allows programs to be accessed directly from the machine control. What previously took minutes now takes seconds. The eNETDNC system was able to service all machine control types and the previous system problems were eliminated. As a result the amount of support time was quickly reduced to zero. Based on the significant reduction in downloading time and the reduced support cost Company A was able to document a payback period of less than 3 months.

DNC cost justification for Company A

CNC machines in shop 37

Set-ups per week per machine 10

Time spent downloading per setup 10

Hourly shop rate 45

Download CostEng. Support Cost Total Annual Cost

eNET DNC Install Cost

Estimated Payback Period 4 Months

$144,300.00

$23,200.00

$26,050.00

$167,500.00

Why Purchase eNETeNETDNCDNC Machine Monitoring?

eNETeNETDNCDNC Why Machine MonitoringBetter Data Better Decisions

eNETeNETDNCDNC Machine Monitoring

Collect real time production data directly from machine control

Creates accountability in labor reporting

Can be configured to monitor cycle times, set-up times, maintenance and other requested data

Graphical display allows for easy data viewing

Data can be exported to Excel or Access for further analysis.


Uses the eNETDNC connection to record data from the machine control.

An eNETDNC monitoring board is installed into the machine

The system uses machine generated signals to identify status (On \ Off)

If the machine is not running operators are required to report “Why?”

eNETeNETDNCDNC Machine Monitoring Board


Delivers Data Via Multiple Channels Email and Paging Notification Options

Configured to alert appropriate parties Machine Monitoring Dashboard

Allows for monitoring from desktop Weekly\Monthly Reporting

Business metrics for steering the organization Detailed Reporting

Information for analysis and problem solving


System notifies management of unscheduled downtime via cell phone, pager or email

Cycle start disable feature allows mandatory reporting of causes codes for machine down-time. Machines will not restart without code

Operators can call for engineering, quality, programming or other support functions without leaving the work station

System creates company wide accountability for machine downtime

eNETeNETDNCDNC Monitoring Reports

The Machine Monitoring Dashboard displays real-time machine status throughout your organization


OEE Average All Machines

0.00%5.00%

10.00%15.00%20.00%25.00%30.00%35.00%40.00%45.00%

2/2

3/2

00

5

3/2

/20

05

3/9

/20

05

3/1

6/2

00

5

3/2

3/2

00

5

3/3

0/2

00

5

4/6

/20

05

4/1

3/2

00

5

4/2

0/2

00

5

4/2

7/2

00

5

5/4

/20

05

5/1

1/2

00

5

5/1

8/2

00

5

5/2

5/2

00

5

6/1

/20

05

6/8

/20

05

6/1

5/2

00

5

The system calculates and graphs machine utilization information without manual data input


May 2005 OEE Machine 580

0.00%

20.00%

40.00%

60.00%

80.00%

100.00%

120.00%

Shift 1

Shift 2

Shift 3

eNETDNC Machine Monitoring allows management to identify data trends and base decisions upon facts rather than assumptions

Known Manufacturing Problems

Your department (engineering, quality, programming, etc.) is holding up production!

Machine is down waiting for maintenance and nobody knows.

Production data \ labor reporting does not add up.

Too many manufacturing decisions are made without “facts\data”.


Downtime Analysis

No Operator31%

Unknown Down22%

Unsch. Maint.14%

Programming11%

Engineering9%

Inspection8%

Sch. Maint.5%

By identifying and quantifying the causes of machine downtime management can focus on the major issues first

eNETeNETDNCDNC Monitoring Advantages

The Machine Monitoring system allows companies to identify and quantify machine downtime

By identifying the problems companies can focus on the root cause and develop a permanent solution

The Machine Monitoring system provides follow-up data to determine if the solution was effective

1. Spindle up time

2. Accurate part cycle time

3. Accurate part cycle counts

4. Material status

5. Set-up time

6. Machine downtime due to quality or engineering issues

7. Preventative maintenance log

8. Tool changes \ breakage

9. Unscheduled maintenance time

eNETeNETDNCDNC Monitoring Tracks


Better Data Better Decisions

OEE Average All Machines

0.00%5.00%

10.00%15.00%20.00%25.00%30.00%35.00%40.00%45.00%

2/23

/200

5

3/2/

2005

3/9/

2005

3/16

/200

5

3/23

/200

5

3/30

/200

5

4/6/

2005

4/13

/200

5

4/20

/200

5

4/27

/200

5

5/4/

2005

5/11

/200

5

5/18

/200

5

5/25

/200

5

6/1/

2005

6/8/

2005

6/15

/200

5

Downtime Analysis

No Operator31%

Unknown Down22%

Unsch. Maint.14%

Programming11%

Engineering9%

Inspection8%

Sch. Maint.5%

Cost savings with

eNETeNETDNCDNC

All functions performed at the machine

Revision management for CNC Programs

Secure back-up of all CNC files

Changes to CNC files can easily be saved

No overwriting of existing programs

Reduced administration cost

eNETeNETDNCDNC Purchase with Confidence

Tools from professionals with shop floor experience

Proven track record with the manufacturing community

Industry leading products

Documented Bottom Line Results

The eNETeNETDNCDNC Promise

We are committed to providing the highest level of customer support while supplying our

customers with tools and systems that improve their

overall productivity.

enetdnc. enetdnc enetdnc valued customers enetdnc why purchase enetdnc ? protect valuable asset...

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