TV OEM/ODM Professor

彩迅工业（深圳）有限公司EXPRESSLUCK INDUSTRIAL(SHENZHEN)

COMPANY LIMITED

TV OEM/ODM Professor

TV OEM/ODM Professor

Express Luck Industrial Park

TV OEM/ODM Professor

Year of Establishment Employees

Industrial Zone Area

Quality ManagementSystem

1997

1600

100,000 ㎡ISO9000/ISO14000/ISO18000/GSV

Company Profile

TV OEM/ODM Professor

Company Profiles

Capacity: 5,000,000 pcs

CBU Assembly Line ： 16 lines Back Light ： 16 linesInjection Molding Machine: 20 sets

Branches

Shenzhen Branch ： CONTEX, CAIXUNHK Branch ： CONTEXUSA Branch ： SANSUI, SAIKYO and CONTEXMaxico Branch: RCA, SANSUIRomania Branch ： SMARTTECH, EXCLUSIV

TV OEM/ODM Professor

Company Milestone

Jan.1998, the sales centre established in Hong Kong

March 1998, the Injection Department set up and VCD Player production started

Dec. 2000, US$10 million dollars turnover

Jan.2003, DVD Player launched, Employees exceeded 1,000.

May 2005, 100,000 ㎡ Express LUCK Industrial Zone was created, employees exceeded 1500. Satellite receiver, and LED TV production started

Jan 2008, the back light department was created.

Jan.2013, ISO4001 certification was achieved

Oct.2014 , GSV Anti-terrorist certificate was awarded

In Oct.2015, acquisited SANSUI brand

Jul.2015, Romania factory went into production.

Jan 2009, ISO 9000 certification was achieved

TV OEM/ODM Professor

Customers

Partners

Global Marketing Area

Pictures 15.6” 19” 22” 24” 32” SMAR

T

40”4K2KSMART

42” 49” 4K2KSMART

50” 4K2KSMART

55” 4K2KSMART

65” 4K2KSMART

68

23

18/28

19/29

38/48

17

D1/D2/D3

16

series

size

Product Line

R&D Department

Education

Associate 19

Bachelor 38

Master 3

Total 60

R&D experience10 years or above 14

>8 years 26

>5 years 15

>3 years 5

Total 60

60 engineers in R&D Department. On average, 5+ years experience in TV development

PositionMechanical engineer 12

EE engineer 12

Optical engineer 8

DQA engineer 12

Graphic designer 10

Project engineer 6

Total 60

R&D Flow Chart

MP release BOM coding Specification

issue SIP\SOP Operation

method Packing

document

Product design Mechanical design

scheme Backlight design Hardware selection Test and verification

Marketing investigation

Demand increase Project evaluation Cost analysis Project tracking table Project approval

Design verification DQA test

verification Design test

Project team Budget Tooling schedule Key parts and

supplier test and fix

Safety confirmation

Development Verification Approval Project evaluation Planning

R&D

QA

Feasibility analysis report

Environment test plan

New product Pilot run plan

DFEMA Optimize plan Design process

review DFM/DFA evaluation Operation

optimization

Software testing Functional

testing Reliability testing Environment

testing Test report and

issue tracking list

Product confirmation

R&D Process

ID design

Product Design

Tooling Making

Injection

Punching

SMT workshop

TV AssemblyModule assembly New Product

Product Development & Partners

Product Compatibility

Quality Control System

Quality Control System (Back Light Design)No. Back Light Materials Development Consideration

1 Reflection Film

Materials PE （ 0.188mm ）Reflectivity （ 98% ）Density （ 0.75g/cm3 ）Chromaticity （ 0.317+/-0.003 ）

2 Light Bar

LED （ 3528 ）Lens （ Refractor ）Chip

PCB （ 1.0mm ）3 DIF

Materials PET （ 0.218mm ）Penetration Rate （ 75% ）Haze （ 93% ）

4 BEF

Materials (PET)

Water Absorption （ 1.12% ）Luminous Transmittance （ 87% ）

5 Diffuser Plate

Materials （ PC ）Thickness （ 1.5mm ）Haze （ 97% ）Penetration Rate （ 55% ）Water Absorption （ 0.12% ）

6 DQA Testing

Backlight optical definition

Uniformity （ >72% ）Color temperature （ 9300+/-1500K ）Brightness （ 250+/-20nit ）

The back

Light Bar

Reflection Film

Diffuser Plate

BEF

DIF

In the box

Open Cell

Before the box

Light Bar

BEF and DIF

Quality Control System (Panel Assembly)

IQC

QC

QA

Quality Control System (Managing Quality)

1 月 2 月 3 月 4 月 5 月 6 月 7 月 8 月 9 月 10 月 97.00%

98.00%

99.00%

100.00%99.53% 99.58% 99.65% 99.68% 99.68% 99.57% 99.60% 99.62% 99.65% 99.52%

98.31% 98.35%98.13% 98.06%

98.24%98.01% 98.03%

98.17%98.32% 98.45%

OPEN CELL塑胶辅料合格率光学件合格率QC 制程直通率

Open Cell IQCME IQCOptical IQCQC PassQA Pass

Panel Assembly Passing Rate (IQC --> QC --> QA) 2014 Jan to Oct

背板漆不良 点状异物 螺丝歪斜 膜片白点 卡扣不到位 前框刮伤 限位胶斜 其它0

2008 4017 6025 8033

10042 12050 14058 16066 18075 20083

0%10%20%30%40%50%60%70%80%90%100%

0.0%

31.2%

56.2%

78.0% 82.2% 85.6% 87.9% 89.0%

ME Issue Dust Screw Film Assembly Cosmetics Rubber Position Others

Panel Assembly Issues (Pareto Diagram)

工厂环境测试设备

Vibration Testing Machine

Drop Test Machine

Salt Spray Test Machine Temperature Humidity Chamber

Aging Room

Signal Center

Testing Facilities

TV OEM/ODM Professor

Temperature Acquisition Dotting Instrument

Oscilloscope TDS-3032C Television Signal Generator

Digital TV Signal Generator UEAN0S1.0

HDMI HD Signal Generator Color Analyzer CA-210

Testing Facilities

TV OEM/ODM Professor

Power Test Device Ultra High Definition Signal Generator 804A

Spectrum Analyzer U3751

Digital TV Signal Generator DTV-6000

Electrostatic Discharge Simulator KES4021A

Field Intensity Indicator DS2100B

Testing Facilities

TV OEM/ODM Professor

Certificates

欧盟WEEE波兰 标志B

台湾BSMI 3中国的 C 欧盟的CE TUV的加拿大 TUV的美国

及加拿大

捷克的EZU韩国EK -俄国GOST R

韩国MI C

墨西哥MON北欧Nordic 瑞典 挪威丹麦

新加坡 阿根廷 白俄罗斯斯洛文尼亚 南非 瑞士

美国及加拿大UL

TV OEM/ODM Professor

Honors

ISO14001 ISO9001 Software Copyrights Practicality Patents ID Designs Patents

High Technology Cooperation SHENZHNE Engineering Technology RD Centre

Shanghai EXPO Advanced Cooperation

Production Lines (Panel)

Production Lines (TV)

Show Room

Oct. 2015, CANTON FAIR April. 2015, CANTON FAIR

Canton Fair

IFA CES

IFA & CES Exhibition

Hong Kong Exhibition

Government visit

SHENZHEN Mayor Mr. Wang Rong visited exhibition booth

SHENZHEN government visited the factory

Environments

Company Activities

TV OEM/ODM Professor

Thank You!

Enjoy a glorious future by win-win cooperation!