extrusion die precision grinding machine ... sheet die extrusion die with internal and optical...

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GMA MACHINERY ENTERPRISE CO., LTD. Extrusion Die 20170623 GMA

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Page 1: Extrusion Die Precision Grinding Machine ... Sheet Die Extrusion Die With internal and Optical purpose Extrusion Die external deckle system

GMA MACHINERYENTERPRISE CO., LTD.

Extrusion Die20170623GMA

Page 2: Extrusion Die Precision Grinding Machine ... Sheet Die Extrusion Die With internal and Optical purpose Extrusion Die external deckle system

GMA

• Founded:1989

• Capital:USD:2,600,000-

• Employee:120

• Certificate:BUREAU VERITAS ISO9001:2008

Page 3: Extrusion Die Precision Grinding Machine ... Sheet Die Extrusion Die With internal and Optical purpose Extrusion Die external deckle system

Key points of a Good Extrusion Die

Uniform flow distribution • Good surface treatment • Mechanism design

Page 4: Extrusion Die Precision Grinding Machine ... Sheet Die Extrusion Die With internal and Optical purpose Extrusion Die external deckle system

Flow channel design

Uniform flowdistribution

ΔP1 = ΔP2

ΔQ1 = ΔQ2

Restrictor

Relaxation chamber

Lip land

Outlet

Inlet

Inlet

Page 5: Extrusion Die Precision Grinding Machine ... Sheet Die Extrusion Die With internal and Optical purpose Extrusion Die external deckle system

CAE simulation

Uniformity at Die exit

Pressure distribution

Rheology data

Page 6: Extrusion Die Precision Grinding Machine ... Sheet Die Extrusion Die With internal and Optical purpose Extrusion Die external deckle system

Simulation of co-extrusion process

Through the visual flow analysis, to understand the flow situation at the junction.

Multi‐layers extrusion Die

Feedblock

Streamline 

Page 7: Extrusion Die Precision Grinding Machine ... Sheet Die Extrusion Die With internal and Optical purpose Extrusion Die external deckle system

• PE-[PA/Tie/PE/Tie/PA/EVOH/PA/Tie/PE]-PE• Encapsulate structure at the both edge• Feedblock of 9 layers• Pros:Edge is recyclable; lower cost.

9 extruders for [9+2] layers

Page 8: Extrusion Die Precision Grinding Machine ... Sheet Die Extrusion Die With internal and Optical purpose Extrusion Die external deckle system

9 extruders for [9+2] layers

Page 9: Extrusion Die Precision Grinding Machine ... Sheet Die Extrusion Die With internal and Optical purpose Extrusion Die external deckle system

Surface Treatment Chrome-plating• Technology from Japan• Thickness:30~50um• Lip radius: 30um• Roughness: Ra.0.008um

Page 10: Extrusion Die Precision Grinding Machine ... Sheet Die Extrusion Die With internal and Optical purpose Extrusion Die external deckle system

High Precision Grinding Machine

Straightness and Flatness‐ Extrusion Die:± 5um‐ Slot Die:± 2um

Page 11: Extrusion Die Precision Grinding Machine ... Sheet Die Extrusion Die With internal and Optical purpose Extrusion Die external deckle system

Comprehensive Inspection

Straightness/ Flatness RoughnessThickness of  

chrome platingLip radius

Page 12: Extrusion Die Precision Grinding Machine ... Sheet Die Extrusion Die With internal and Optical purpose Extrusion Die external deckle system

Sheet DieExtrusion DieWith internal and external deckle systemOptical purpose Extrusion Die

Multi-layers Extrusion DieExtrusion DieWith external deckle system

Page 13: Extrusion Die Precision Grinding Machine ... Sheet Die Extrusion Die With internal and Optical purpose Extrusion Die external deckle system

Film DieAuto-Die with internal deckle

Auto-DieThermo Bolts(Push and Pull)

Auto-DieThermo Bolts(Push only)

Page 14: Extrusion Die Precision Grinding Machine ... Sheet Die Extrusion Die With internal and Optical purpose Extrusion Die external deckle system

CastingLaminationDie

Multi-manifold Lamination Die

Internal deckle with handle wheel

Auto Lamination Die

Page 15: Extrusion Die Precision Grinding Machine ... Sheet Die Extrusion Die With internal and Optical purpose Extrusion Die external deckle system

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Lamination Die- Deckle Y bar• “Y” bar deckle for easy

assembling and operation.

• Full range surface contact keeps no leakage.

• 3 adjustable components design for no edge-bead product.

• T type manifold for easy and fast color change and maintenance.

“Y” bar Deckle 

Page 16: Extrusion Die Precision Grinding Machine ... Sheet Die Extrusion Die With internal and Optical purpose Extrusion Die external deckle system

Feedblock- Fix Geometry- Variable Geometry

Page 17: Extrusion Die Precision Grinding Machine ... Sheet Die Extrusion Die With internal and Optical purpose Extrusion Die external deckle system

References

• OEM for Japanese companies.• T-Die for PET Thermo-forming with linear rail deckle

sold to GROUP GUILLIN.• T-Die for Diffusion/Light-guide sheet to Taiwan

manufacture.• Casting lamination Die for Uflex group, APP group.

Page 18: Extrusion Die Precision Grinding Machine ... Sheet Die Extrusion Die With internal and Optical purpose Extrusion Die external deckle system

Core Values

• Integrity• Determination• Innovation• Excellence

Page 19: Extrusion Die Precision Grinding Machine ... Sheet Die Extrusion Die With internal and Optical purpose Extrusion Die external deckle system

Thanks!Any questions?

政鈺機械股份有限公司 | GMA MACHINERY ENTERPRISE CO.,LTD.D +886 4‐2630 3228  | F +886 4 2630 3208 Wwww.gmatw.com  | E [email protected] DIE | Foam DIE | Film DIE | Hollow sheet DIE | Lamination DIE Coating Equipment | Feedblock | Screen Changer | Gear Pump | Air knife/ Vacuum Box | Static Mixer