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Copyright © 2011 Rockwell Automation, Inc. All rights reserved.

Fra PLC til PAC

Publication # RASB-SP122A-EN-E

5 år - på 20 minutter

Per Thyme

Process Sales Manager

Scandinavia

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 2

Integrated Architecture™ – PAC control

Nye Controllere Højere ydelse Farvel til RS232 ind med USB Forberedt til fremtidens teknologi

Farvel til de gamle feltbusser.. ...ét netværk er nok!

EtherNet/IP is topology neutral for maximum flexibility

HYBRID – Obtain maximum flexibility

LINEAR - Simplify cable management STAR– Connect broad range of devices

RING – Maximum availability

Tidssynkronisering af alle controllere med sub-ms nøjagtighed

0000 0000 0000

HIPROM GPS

OB

16IS

OB

16IS

L63

L63

CN

B/E

CN

B/E

EN

2T

EN

2T

HP

-GP

SH

P-G

PS


0000

EN

2T

EN

2T

0000

EN

2T

EN

2T

0000

EN

2T

EN

2T

0000

EN

2T

EN

2T

0000

EN

2T

EN

2T

Boundary Clock

Boundary Clock

M

S

M M

S S

S S

Transparent Clock

Grand Master Clock

GM

0000

EN

2T

EN

2T

0000

EN

2T

EN

2T

0000

EN

2T

EN

2T

0000

EN

2T

EN

2T

1756 Gateway

0000E

N2

TE

N2

T0000

EN

2T

EN

2T

0000

EN

2T

EN

2T

1756 Gateway

M M

S

M

S

EtherNet/IP Infrastruktur, kun et netværk at lære og vedligeholde



ÍEC 61131 programmeringssprog og Symbolsk navne

LD

FB

SFC

ST


Scantid – hvad er det?

Continius Task – Traditionelt PLC scan Periodisk Task – Eksekveres på determinitisk Event Task – Kan trigges af HW eller SW event


Automatisk datatypekonvertering og symbolsk navngivning

Før B3:9 B3:10 N7:2

Nu Motor3.Termofejl Motor3.Drift Motor3.Drifttimer

Automatisk Datatypekonvertering


Dedikerede Proces Instruktioner


MMC_01

MMC ...

Modular Multivariable Control

0.0

PV1

0.0

PV2

0.0

SP1Prog

0.0

SP2Prog

0.0

CV1Prog

0.0

CV2Prog

0

CV3Prog

0

ProgProgReq

0

ProgOperReq

0

ProgCV1AutoReq

0

ProgCV2AutoReq

0

ProgCV3AutoReq

0

ProgCV1ManualReq

0

ProgCV2ManualReq

0

ProgCV3ManualReq

0

ProgCV1OverrideReq

0

ProgCV2OverrideReq

0

ProgCV3OverrideReq

CV1EU

0.0

CV2EU

0.0

CV3EU

0.0

SP1

0.0

SP2

0.0

ProgOper

0

CV1Auto

0

CV2Auto

0

CV3Auto

0

CV1Manual

0

CV2Manual

0

CV3Manual

0

CV1Override

0

CV2Override

0

CV3Override

0

CC_01

CC ...

Coordinated Control

0.0

PV

0.0

SPProg

0.0

CV1Prog

0.0

CV2Prog

0

CV3Prog

0

ProgProgReq

0

ProgOperReq

0

ProgCV1AutoReq

0

ProgCV2AutoReq

0

ProgCV3AutoReq

0

ProgCV1ManualReq

0

ProgCV2ManualReq

0

ProgCV3ManualReq

0

ProgCV1OverrideReq

0

ProgCV2OverrideReq

0

ProgCV3OverrideReq

CV1EU

0.0

CV2EU

0.0

CV3EU

0.0

SP

0.0

ProgOper

0

CV1Auto

0

CV2Auto

0

CV3Auto

0

CV1Manual

0

CV2Manual

0

CV3Manual

0

CV1Override

0

CV2Override

0

CV3Override

0

IMC_01

IMC ...

Internal Model Control

0.0

PV

0.0

SPProg

0.0

SPCascade

0.0

RatioProg

0.0

CVProg

0.0

HandFB

0

ProgProgReq

0

ProgOperReq

0

ProgCasRatReq

0

ProgAutoReq

0

ProgManualReq

0

ProgOverrideReq

0

ProgHandReq

CVEU

0.0

SP

0.0

ProgOper

0

CasRat

0

Auto

0

Manual

0

Override

0

Hand

0

12

Advanced Process Control

Allows users to create fuzzy

control algorithms for Logix

Imports to RSLogix 5000 as an

add-on-instruction (AOI)

Monitors operation of the

algorithm in the controller

An option for all RSLogix 5000

packages

Internal Model

Control

Coordinated

Control

Modular Multivariable

Control

Fuzzy Designer

Advanced Process

Control Logix Instructions

Useful for applications with long dead times

IMC: Controls 1 PV by

manipulating 1 CV

CC: Controls 1 PV by

manipulating up to 3 CVs

MMC: Controls 2 PVs using up

to 3 CVs

13

Proces Kontrolmoduler – til PAC og HMI

14

PDF Manual

Integration af Procesinstrumenter

15 Copyright © 2012 Rockwell Automation, Inc. All rights reserved.


Kombination af HART og EtherNet/IP

• HART

Communication

Foundation:

Rockwell

Automation I/O

is HART 7

Forward and

Backward

compatible

ControlLogix

16 Channel

I/O Density

Point I/O

2/4

Channel

CompactLogix

4 Channel

Flex I/O

8 Channel

Contr

oller

Pow

er

17

Procesinstrumentering på EtherNet/IP

Process Instrumentation

• Endress+Hauser Strategic Partnership

• Reduced network layers for process

instrumentation

• Worlds first EtherNet/IP mass flow

meter released January 2010

• EtherNet/IP magnetic flow meter

released 2012


19

• Simplify your system with core system functions (controller & HMI) for

batch & sequence control

• Enable flexible recipe management with configurable equipment model

• Adopt industry standard procedural control following ISA-88 state

model (running, holding, stopping, etc)

• Reduce engineering with pre-built application solution

Logix® Batch & Sequence Manager Recipe Management and Procedural Control

ControlLogix

CompactLogix

FTView SE

FTViewME

S88 baseret batch eksekveret I controlleren

20

• What requirements can a configured basic solution solve?

– Need for recipe management capability

– Require configurable equipment definitions

– Ability to drive equipment sequences

– Controller based batch & sequencing need

– Reduce dependency on server & software

– Future desire to integrate to larger system

– Focused on modular, reusable design

– Adopting industry standards


21

Operator Attention

Required.

“Manual” phase

configured in this step.

Standard Manual Operator Prompting

Manual Prompt

Window


23 Copyright © 2006 Rockwell

Automation Inc., All Rights Reserved

6/14/2012

Frekvensomformere som integreret del af PAC programmet

• Fully Configure and Download ControlNet and EtherNet/IP connected PowerFlex 7 & 4 -Class and most SCANport-enabled drives from within RSLogix 5000 – Drive settings are stored within the RSLogix 5000 Project ACD file and controller memory

– Essentially we are providing DriveExecutive packaged as an RSLogix 5000 I/O Configuration Profile

– Drive specific Input/Output data structures customized with user configured data link parameter names

– Greatly simplify the configuration and maintenance of Rockwell Automation Drives with Logix

Named

Data Links

Configuration

Wizards

Parameter

Monitor and

setting list

Device

Information

Linear &

Grouped

Parameter

List

Automatic Device Configuration (ADC)

Reduce Downtime when Replacing a Drive

• Configure your Logix system to automatically download a PowerFlex 755 drive configuration

after it has been replaced

– Configuration data exists in the ACD file and the Logix controller, but the download was a

manual process in RSLogix 5000 v16-v19

• Works with Firmware Supervisor which flashes the drive and/or peripherals for the application

24

EtherNet/IP

2:00 AM

Stratix

6000 /

8000

IP Address

Flash

Configuration

Integrated Safety - GuardLogix

• Standard control and safety control in one

controller

– One common chassis

– Standard and safety control on common networks

– Single programming environment with RSLogix 5000

• ControlLogix Integrated Safety

– Dual Processor Solution (1oo2 Architecture)

– SIL 3 Certification per IEC 61508

– EN 13849 PLe

– Certified Safety Application Instructions

– CIP Safety over DeviceNet and EtherNet/IP


GuardLogix

Grafiske værktøjer til konfigurering af servoakser


Programming, Configuration, Commissioning, Diagnostics, Device Maintenance

Instruction based

programming

Graphical profile editor

Axis/Drive management

Axis/Drive status/diagnostics

EtherNet/IP Devices

Bredt udvalg af konfigureringsværktøjer


• Single axis moves – pt-pt incremental and absolute

moves with programmable speed, acceleration, and jerk

– Time based cam with first and third order interpolation

• Multi-axis coordinated moves

– Position based camming (PCAM)

• Coordinate up to 100 axes per controller, unlimited axes using multiple controllers using real or virtual axis

– Path with linear and circular interpolation


EtherNet/IP Servo og frekvensomformere

• V/hz, Vector, Servo

• Single and multi-drive packaging

• Local drive web page

– status, diagnostics

• Automatic device replacement (ADR) support

– Firmware revision

– Drive/motor/actuator configuration

• Safety options

– SIL 3, Cat 4, PLe Safe Torque Off

– SIL 3, Cat 4, PLe Safe Speed

• Power range

– .75 – 400 kW (1 – 650 hp)


Kinetix 6500 EtherNet/IP Servo Drive

PowerFlex 755 AC Drive with Integrated Motion*

*Available August 2010

Topologi eksempler med servo på EtherNet/IP


A

C D

B

Software – Configuration, Programming, Commissioning, Diagnostics, Maintenance


Single Software Package

Instruction based

programming

Graphical motion profile

editor

Axis/Drive management

Drive status and

diagnostics

Kinetix, PowerFlex, and I/O via EtherNet/IP

Motion Configuration


Add up to 100 axes

Position Loop configured

drive

Vhz configured

drive

Drive/Axis configuration

Application type and loop response for optimizing out

of box defaults

Catalog Number Configuration, Download on Powerup/Device Replacement

EtherNet/IP drive


Drive Web Page Diagnostics

• Device Hosted Web Pages

34

Hvad med robotter?




6/14/2012

Traditionel PLC robot interface

Rockwell Automation Robot Vendor

Driv

e

Driv

e

Driv

e

Robot

controller

HMI

Robot

EtherNet/IP

SERCOS

Vision

DeviceNet DeviceNet



6/14/2012

PAC med integreret robotinstruktioner

Rockwell Automation

SERCOS

EtherNet/IP

Vision

DeviceNet

Stopping

Execute

Resetting

HoldingHeld

Stopped AbortingAborted

SC

Start SC

SC

SC

Idle

Un-HoldUn-Holding

SC

CompleteSC

Clearing

Starting

SuspendingUn-Suspending SCUn-Suspend

SC

Suspended

Completing

Suspend

Hold

SC

Stop

Clear

Abort

SC

Reset

Reset


Power Programming V4.1 Controller program HMI skærmbilleder Dokumentation

PackML/Make2Pack


Kort sagt...

• Skalérbar

• Multidisciplin

• Informationsparat

• Prækonfigurerede applikationsprogrammer


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