futaba ems service eng

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Taiwan FUTABA Electronics Corporation Taiwan FUTABA Electronics Corporation Taiwan FUTABA Electronics Corporation Taiwan FUTABA Electronics Corporation EMS EMS EMS EMS Service Service Service Service Taiwan FUTABA Electronics Corporation Taiwan FUTABA Electronics Corporation Taiwan FUTABA Electronics Corporation Taiwan FUTABA Electronics Corporation EMS EMS EMS EMS Service Service Service Service Allen Su [email protected]

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Page 1: Futaba EMS service Eng

Taiwan FUTABA Electronics CorporationTaiwan FUTABA Electronics CorporationTaiwan FUTABA Electronics CorporationTaiwan FUTABA Electronics Corporation

EMSEMSEMSEMS Service Service Service Service

Taiwan FUTABA Electronics CorporationTaiwan FUTABA Electronics CorporationTaiwan FUTABA Electronics CorporationTaiwan FUTABA Electronics Corporation

EMSEMSEMSEMS Service Service Service Service

Allen Su

[email protected]

Page 2: Futaba EMS service Eng

2

February 3, 1948February 3, 1948February 3, 1948February 3, 1948

HiroshiHiroshiHiroshiHiroshi SakuradaSakuradaSakuradaSakurada 桜桜桜桜田田田田 弘弘弘弘

22,558 million yen22,558 million yen22,558 million yen22,558 million yen

First Section of the Tokyo Stock First Section of the Tokyo Stock First Section of the Tokyo Stock First Section of the Tokyo Stock ExchangeExchangeExchangeExchangeConsolidatedConsolidatedConsolidatedConsolidated 5555,427,427,427,427

((((March March March March 2013201320132013))))

UnconsolidatedUnconsolidatedUnconsolidatedUnconsolidated 1,4261,4261,4261,426

((((March March March March 2012012012013333))))

◆◆◆◆Main ProductMain ProductMain ProductMain Product::::Vacuum Fluorescent Display (VFDs) VFD modules,Vacuum Fluorescent Display (VFDs) VFD modules,Vacuum Fluorescent Display (VFDs) VFD modules,Vacuum Fluorescent Display (VFDs) VFD modules, Organic LightOrganic LightOrganic LightOrganic Light----Emitting Emitting Emitting Emitting Diode(OLED),Touch Panel, Components for press die sets, Components for mold bases, Diode(OLED),Touch Panel, Components for press die sets, Components for mold bases, Diode(OLED),Touch Panel, Components for press die sets, Components for mold bases, Diode(OLED),Touch Panel, Components for press die sets, Components for mold bases, Precision plates, Equipment for automation, Radio control equipment for hobby use, Precision plates, Equipment for automation, Radio control equipment for hobby use, Precision plates, Equipment for automation, Radio control equipment for hobby use, Precision plates, Equipment for automation, Radio control equipment for hobby use, Radio controlRadio controlRadio controlRadio control equipment for industrial use, Parts for robotsequipment for industrial use, Parts for robotsequipment for industrial use, Parts for robotsequipment for industrial use, Parts for robots

◆◆◆◆Factories Factories Factories Factories :::: Chosei Factory, Chonan Machinery & Tooling, Chosei Factory, Chonan Machinery & Tooling, Chosei Factory, Chonan Machinery & Tooling, Chosei Factory, Chonan Machinery & Tooling, Matsudo Machinery & Matsudo Machinery & Matsudo Machinery & Matsudo Machinery & ToolingToolingToolingTooling Akashi Machinery & Tooling,Akashi Machinery & Tooling,Akashi Machinery & Tooling,Akashi Machinery & Tooling,Taiwan, China, Philippine, Thailand, VietnamTaiwan, China, Philippine, Thailand, VietnamTaiwan, China, Philippine, Thailand, VietnamTaiwan, China, Philippine, Thailand, Vietnam

桜桜桜桜

田田田田

社社社社

長長長長

◆◆◆◆EstablishedEstablishedEstablishedEstablished

◆◆◆◆PresidentPresidentPresidentPresident

◆◆◆◆CapitalCapitalCapitalCapital

◆◆◆◆Stock listedStock listedStock listedStock listed

◆◆◆◆EmployeesEmployeesEmployeesEmployees

::::

::::

::::

::::

::::

About FutabaAbout Futaba

Page 3: Futaba EMS service Eng

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Product ExperienceProduct ExperienceProduct ExperienceProduct ExperienceProduct ExperienceProduct ExperienceProduct ExperienceProduct Experience

⇒ 1.OEM (PCBA or assembly)1.OEM (PCBA or assembly)1.OEM (PCBA or assembly)1.OEM (PCBA or assembly):

⇒ (1)Controller/display device:

Home Appliance/Audio/Industrial/business display module, Head-Up display, Automotive/Engineering vehicle instrument, POS display, Industrial controller, Robotic Arm/Computer Numerical Control(CNC) controller, Magnetic Induction related, PCB board processing and assembly

⇒ (2)Radio control device:Gaming Remote Controller, Action server, Signal Receiver, Wireless transmission device for industrial use

⇒ (3) Injection Molding Product:Plastic external case and related parts

⇒ (4)Lighting: LED related products (Bulb/Fluorescent lamp/Mercury/Patio lights/Special lighting)

⇒ 1.OEM (PCBA or assembly)1.OEM (PCBA or assembly)1.OEM (PCBA or assembly)1.OEM (PCBA or assembly):

⇒ (1)Controller/display device:

Home Appliance/Audio/Industrial/business display module, Head-Up display, Automotive/Engineering vehicle instrument, POS display, Industrial controller, Robotic Arm/Computer Numerical Control(CNC) controller, Magnetic Induction related, PCB board processing and assembly

⇒ (2)Radio control device:Gaming Remote Controller, Action server, Signal Receiver, Wireless transmission device for industrial use

⇒ (3) Injection Molding Product:Plastic external case and related parts

⇒ (4)Lighting: LED related products (Bulb/Fluorescent lamp/Mercury/Patio lights/Special lighting)

Page 4: Futaba EMS service Eng

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Product ExperienceProduct ExperienceProduct ExperienceProduct ExperienceProduct ExperienceProduct ExperienceProduct ExperienceProduct Experience

⇒ 2.ODM:2.ODM:2.ODM:2.ODM:

⇒ (1)Electronic circuit design/PCB LAYOUT design/Component sourcing and certification

⇒ (Years experience in display module and wireless related fields)

⇒ (2)External parts design/Tooling design and outsourcing/Package design/Technical manual design/Reliability certification…etc.

⇒ 3.Material:3.Material:3.Material:3.Material:Basically EMS base but also components outsourcing for customers

⇒ 2.ODM:2.ODM:2.ODM:2.ODM:

⇒ (1)Electronic circuit design/PCB LAYOUT design/Component sourcing and certification

⇒ (Years experience in display module and wireless related fields)

⇒ (2)External parts design/Tooling design and outsourcing/Package design/Technical manual design/Reliability certification…etc.

⇒ 3.Material:3.Material:3.Material:3.Material:Basically EMS base but also components outsourcing for customers

Page 5: Futaba EMS service Eng

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VFD, OLED, Touch Panel, Smart lock

Mode (Die) making, Components for Press die set and Plastic molds, Equipment for automation

IT product developing and sales MIS(Management Information System)

EMS((((Electronic Manufacturing Services))))

VFD module, LCD module, Non-display module

Hobby use controller, Industrial use controller

Electronic device

Display & Module

Radio Control

IT products

Machinery & Tooling

EMS

Taiwan Futaba productsTaiwan Futaba productsTaiwan Futaba productsTaiwan Futaba productsTaiwan Futaba productsTaiwan Futaba productsTaiwan Futaba productsTaiwan Futaba products

Page 6: Futaba EMS service Eng

Taiwan FUTABA Electronic Co., Ltd. – EMS Service Project

Design

PCB DesignPCB Manufacture

MaterialsProcurement

PCB ProcessSMD+DIP

System /SoftwareInstallationSet

FunctionReliabilityTest

Plastic Case / PartsManufacture

CaseAssembly

AccessoryAssembly

Package

DistributionSupport

◎◎◎◎Customer design◎◎◎◎Design commissioned

◎◎◎◎Customer specified◎◎◎◎FUTABA Supply Chain

◎◎◎◎FUTABA Making◎◎◎◎FUTABA Supply Chain

ClientFUTABA Service Project FUTABA Suppliers

◎◎◎◎Customer design◎◎◎◎Design commissioned

Page 7: Futaba EMS service Eng

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ATM control board (6 layers)

Injection molding machine control board( 380 X 320 mm 6 layers)

Injection molding machine control board ( 317 X 240 mm )

Graphic control board (6 layers)

MotorbikeIndication panel

Earth auger drillInstrument board

VFD-MOD POS control board

Heat-welding machine control board

ReferenceReferenceReferenceReference----1111ReferenceReferenceReferenceReference----1111

Page 8: Futaba EMS service Eng

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Digital camera control board ((((12 layers)

LED power control board

PLC control board

Lighting products

2Ft~8Ft Fluorescent lamp

Mercury lamp

LED grow light

Patio light

ReferenceReferenceReferenceReference----2222::::ReferenceReferenceReferenceReference----2222::::

Page 9: Futaba EMS service Eng

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X-RayPony MH3090-MA

Odd form parts insertionCitizen M11

Radial parts insertionPanasonic RH6

PrinterHitachi TPM-110

Adhesive coating machineHitachi TDM-3000E

SMT processing machine Hitachi TCM-110

SMT FacilitiesSMT FacilitiesSMT FacilitiesSMT FacilitiesSMT FacilitiesSMT FacilitiesSMT FacilitiesSMT Facilities

Page 10: Futaba EMS service Eng

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SMT FacilitiesSMT FacilitiesSMT FacilitiesSMT FacilitiesSMT FacilitiesSMT FacilitiesSMT FacilitiesSMT Facilities

Odd form parts insertion

Hitachi TIM-X110Reflow

BTU PyramaxAOI check

Saki BF-PLANET

Wave Soldering machine

UP-02

ICT check Speed SMT mounter FUJI NXT

Page 11: Futaba EMS service Eng

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• Min. IC Pitch:0.3 mm

• Min. Chip Size :01005 (inches) = 0402

• PCB Size

• Min.: 50 mm x 50 mm

• Max.: 510 mm x 440 mm

• Min. PCB Thickness: 0.3 mm

• Max. part height for machine: 20 mm

• Min. µ-BGA Pitch: 0.4 mm

Process CapabilityProcess CapabilityProcess CapabilityProcess CapabilityProcess CapabilityProcess CapabilityProcess CapabilityProcess Capability

Page 12: Futaba EMS service Eng

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生産線生産線生産線生産線生産線生産線生産線生産線

Receiving 入荷入荷入荷入荷

I.Q.C入荷検査入荷検査入荷検査入荷検査

Bar code管理管理管理管理部品部品部品部品備料備料備料備料

SMT表面表面表面表面貼合貼合貼合貼合部品実装部品実装部品実装部品実装

Reflow過爐過爐過爐過爐

A.O.IInspectionA.O.I検測検測検測検測

Inspection品質検査品質検査品質検査品質検査

FunctionTest

機能検査機能検査機能検査機能検査

Shipping出荷出荷出荷出荷

NG

NG

ManualInsertingDIPDIPDIPDIP作業作業作業作業

WaveSoldering亂波焊錫亂波焊錫亂波焊錫亂波焊錫

Touch Up焊錫焊錫焊錫焊錫修正修正修正修正

O.Q.CInspectionOQCOQCOQCOQC検査検査検査検査

Assembly組立組立組立組立

Final Test完成品検査完成品検査完成品検査完成品検査

Packing梱包梱包梱包梱包

Repair修理修理修理修理

NGNGNG

Page 13: Futaba EMS service Eng

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Production LineProduction LineProduction LineProduction LineProduction LineProduction LineProduction LineProduction Line

Work flow ::::

SMT::::6 lines

Solder Printer High-Speed Chip Mounter Reflow Oven AOI X’ray

SMT AOI DIP PackingTestingAssembly O.Q.C

Page 14: Futaba EMS service Eng

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⇒ Work flow ::::

⇒ DIP::::4 lines⇒ (Lead Free ::::3 lines、、、、Leaded::::1 line))))

⇒ Work flow ::::

⇒ DIP::::4 lines⇒ (Lead Free ::::3 lines、、、、Leaded::::1 line))))

Production LineProduction LineProduction LineProduction LineProduction LineProduction LineProduction LineProduction Line

Dip Soldering Machine Touch up

SMT AOI DIP PackingTestingAssembly O.Q.C

Page 15: Futaba EMS service Eng

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⇒ Work flow:⇒ Work flow:

SMT DIPAOI TestingAssembly Packing

Production LineProduction LineProduction LineProduction LineProduction LineProduction LineProduction LineProduction Line

O.Q.C Inspection

Parking Shipping

Assembly Aging

Page 16: Futaba EMS service Eng

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Q.A Inspect machineQ.A Inspect machineQ.A Inspect machineQ.A Inspect machineQ.A Inspect machineQ.A Inspect machineQ.A Inspect machineQ.A Inspect machine

Acceleration life test 1x~50x microscope 20x~1000x microscope IZOD impact tester

Thrust gauge (Left)Torque gauge ((((Right))))

Constant temperature and humidity testing chamber Temp::::-40°°°°C~100°°°°C

Furnace Temp::::300°°°°C

Unit dropping Tester

Package, finished goodsvibration tester

Thermal shock testerTemp: -40 °°°°C~150°°°°C

Package droppingtester

3D printer Salt spray tester

Page 17: Futaba EMS service Eng

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Stock environmental managementStock environmental managementStock environmental managementStock environmental managementStock environmental managementStock environmental managementStock environmental managementStock environmental management

In-time monitoring system and record for temperature and humidity

Static electricity protection

QR code : parts management

Semi-finished goods preservation((((constant temp and humidity ))))

Parts preservation(Constant temp and humidity)

Paste preservation

Page 18: Futaba EMS service Eng

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Quality ManagementQuality ManagementQuality ManagementQuality ManagementQuality ManagementQuality ManagementQuality ManagementQuality Management

• 1998 March ISO9001

• 2002 March ISO14001

• 2012 September TS16949

• Quality Control Management for

Corrective and Prevention action

矯正與預防的品質管理

• Supplier Evaluation 供應商調查

• Supplier list 供應商列表核定

• Supplier rating 供應商評等

• Material Management 物料管理

• Incoming Examination 進料檢驗

• FIFO 先進先出管理

• Environment Control 庫存環境管制

• 1998 March ISO9001

• 2002 March ISO14001

• 2012 September TS16949

• Quality Control Management for

Corrective and Prevention action

矯正與預防的品質管理

• Supplier Evaluation 供應商調查

• Supplier list 供應商列表核定

• Supplier rating 供應商評等

• Material Management 物料管理

• Incoming Examination 進料檢驗

• FIFO 先進先出管理

• Environment Control 庫存環境管制

• Manufacturing Control 製程管控

• Finished Product Examine System

成品檢驗系統

• Whole Lot Examine 生產全數檢測

• Sampling抽樣檢驗和測試

• Examine Before Shipping

出貨前檢查

• Manufacturing Control 製程管控

• Finished Product Examine System

成品檢驗系統

• Whole Lot Examine 生產全數檢測

• Sampling抽樣檢驗和測試

• Examine Before Shipping

出貨前檢查