futaba ems service eng
TRANSCRIPT
Taiwan FUTABA Electronics CorporationTaiwan FUTABA Electronics CorporationTaiwan FUTABA Electronics CorporationTaiwan FUTABA Electronics Corporation
EMSEMSEMSEMS Service Service Service Service
Taiwan FUTABA Electronics CorporationTaiwan FUTABA Electronics CorporationTaiwan FUTABA Electronics CorporationTaiwan FUTABA Electronics Corporation
EMSEMSEMSEMS Service Service Service Service
Allen Su
2
February 3, 1948February 3, 1948February 3, 1948February 3, 1948
HiroshiHiroshiHiroshiHiroshi SakuradaSakuradaSakuradaSakurada 桜桜桜桜田田田田 弘弘弘弘
22,558 million yen22,558 million yen22,558 million yen22,558 million yen
First Section of the Tokyo Stock First Section of the Tokyo Stock First Section of the Tokyo Stock First Section of the Tokyo Stock ExchangeExchangeExchangeExchangeConsolidatedConsolidatedConsolidatedConsolidated 5555,427,427,427,427
((((March March March March 2013201320132013))))
UnconsolidatedUnconsolidatedUnconsolidatedUnconsolidated 1,4261,4261,4261,426
((((March March March March 2012012012013333))))
◆◆◆◆Main ProductMain ProductMain ProductMain Product::::Vacuum Fluorescent Display (VFDs) VFD modules,Vacuum Fluorescent Display (VFDs) VFD modules,Vacuum Fluorescent Display (VFDs) VFD modules,Vacuum Fluorescent Display (VFDs) VFD modules, Organic LightOrganic LightOrganic LightOrganic Light----Emitting Emitting Emitting Emitting Diode(OLED),Touch Panel, Components for press die sets, Components for mold bases, Diode(OLED),Touch Panel, Components for press die sets, Components for mold bases, Diode(OLED),Touch Panel, Components for press die sets, Components for mold bases, Diode(OLED),Touch Panel, Components for press die sets, Components for mold bases, Precision plates, Equipment for automation, Radio control equipment for hobby use, Precision plates, Equipment for automation, Radio control equipment for hobby use, Precision plates, Equipment for automation, Radio control equipment for hobby use, Precision plates, Equipment for automation, Radio control equipment for hobby use, Radio controlRadio controlRadio controlRadio control equipment for industrial use, Parts for robotsequipment for industrial use, Parts for robotsequipment for industrial use, Parts for robotsequipment for industrial use, Parts for robots
◆◆◆◆Factories Factories Factories Factories :::: Chosei Factory, Chonan Machinery & Tooling, Chosei Factory, Chonan Machinery & Tooling, Chosei Factory, Chonan Machinery & Tooling, Chosei Factory, Chonan Machinery & Tooling, Matsudo Machinery & Matsudo Machinery & Matsudo Machinery & Matsudo Machinery & ToolingToolingToolingTooling Akashi Machinery & Tooling,Akashi Machinery & Tooling,Akashi Machinery & Tooling,Akashi Machinery & Tooling,Taiwan, China, Philippine, Thailand, VietnamTaiwan, China, Philippine, Thailand, VietnamTaiwan, China, Philippine, Thailand, VietnamTaiwan, China, Philippine, Thailand, Vietnam
桜桜桜桜
田田田田
社社社社
長長長長
◆◆◆◆EstablishedEstablishedEstablishedEstablished
◆◆◆◆PresidentPresidentPresidentPresident
◆◆◆◆CapitalCapitalCapitalCapital
◆◆◆◆Stock listedStock listedStock listedStock listed
◆◆◆◆EmployeesEmployeesEmployeesEmployees
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About FutabaAbout Futaba
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Product ExperienceProduct ExperienceProduct ExperienceProduct ExperienceProduct ExperienceProduct ExperienceProduct ExperienceProduct Experience
⇒ 1.OEM (PCBA or assembly)1.OEM (PCBA or assembly)1.OEM (PCBA or assembly)1.OEM (PCBA or assembly):
⇒ (1)Controller/display device:
⇒
Home Appliance/Audio/Industrial/business display module, Head-Up display, Automotive/Engineering vehicle instrument, POS display, Industrial controller, Robotic Arm/Computer Numerical Control(CNC) controller, Magnetic Induction related, PCB board processing and assembly
⇒ (2)Radio control device:Gaming Remote Controller, Action server, Signal Receiver, Wireless transmission device for industrial use
⇒ (3) Injection Molding Product:Plastic external case and related parts
⇒ (4)Lighting: LED related products (Bulb/Fluorescent lamp/Mercury/Patio lights/Special lighting)
⇒ 1.OEM (PCBA or assembly)1.OEM (PCBA or assembly)1.OEM (PCBA or assembly)1.OEM (PCBA or assembly):
⇒ (1)Controller/display device:
⇒
Home Appliance/Audio/Industrial/business display module, Head-Up display, Automotive/Engineering vehicle instrument, POS display, Industrial controller, Robotic Arm/Computer Numerical Control(CNC) controller, Magnetic Induction related, PCB board processing and assembly
⇒ (2)Radio control device:Gaming Remote Controller, Action server, Signal Receiver, Wireless transmission device for industrial use
⇒ (3) Injection Molding Product:Plastic external case and related parts
⇒ (4)Lighting: LED related products (Bulb/Fluorescent lamp/Mercury/Patio lights/Special lighting)
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Product ExperienceProduct ExperienceProduct ExperienceProduct ExperienceProduct ExperienceProduct ExperienceProduct ExperienceProduct Experience
⇒ 2.ODM:2.ODM:2.ODM:2.ODM:
⇒ (1)Electronic circuit design/PCB LAYOUT design/Component sourcing and certification
⇒ (Years experience in display module and wireless related fields)
⇒ (2)External parts design/Tooling design and outsourcing/Package design/Technical manual design/Reliability certification…etc.
⇒ 3.Material:3.Material:3.Material:3.Material:Basically EMS base but also components outsourcing for customers
⇒ 2.ODM:2.ODM:2.ODM:2.ODM:
⇒ (1)Electronic circuit design/PCB LAYOUT design/Component sourcing and certification
⇒ (Years experience in display module and wireless related fields)
⇒ (2)External parts design/Tooling design and outsourcing/Package design/Technical manual design/Reliability certification…etc.
⇒ 3.Material:3.Material:3.Material:3.Material:Basically EMS base but also components outsourcing for customers
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VFD, OLED, Touch Panel, Smart lock
Mode (Die) making, Components for Press die set and Plastic molds, Equipment for automation
IT product developing and sales MIS(Management Information System)
EMS((((Electronic Manufacturing Services))))
VFD module, LCD module, Non-display module
Hobby use controller, Industrial use controller
Electronic device
Display & Module
Radio Control
IT products
Machinery & Tooling
EMS
Taiwan Futaba productsTaiwan Futaba productsTaiwan Futaba productsTaiwan Futaba productsTaiwan Futaba productsTaiwan Futaba productsTaiwan Futaba productsTaiwan Futaba products
Taiwan FUTABA Electronic Co., Ltd. – EMS Service Project
Design
PCB DesignPCB Manufacture
MaterialsProcurement
PCB ProcessSMD+DIP
System /SoftwareInstallationSet
FunctionReliabilityTest
Plastic Case / PartsManufacture
CaseAssembly
AccessoryAssembly
Package
DistributionSupport
◎◎◎◎Customer design◎◎◎◎Design commissioned
◎◎◎◎Customer specified◎◎◎◎FUTABA Supply Chain
◎◎◎◎FUTABA Making◎◎◎◎FUTABA Supply Chain
ClientFUTABA Service Project FUTABA Suppliers
◎◎◎◎Customer design◎◎◎◎Design commissioned
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ATM control board (6 layers)
Injection molding machine control board( 380 X 320 mm 6 layers)
Injection molding machine control board ( 317 X 240 mm )
Graphic control board (6 layers)
MotorbikeIndication panel
Earth auger drillInstrument board
VFD-MOD POS control board
Heat-welding machine control board
ReferenceReferenceReferenceReference----1111ReferenceReferenceReferenceReference----1111
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Digital camera control board ((((12 layers)
LED power control board
PLC control board
Lighting products
2Ft~8Ft Fluorescent lamp
Mercury lamp
LED grow light
Patio light
ReferenceReferenceReferenceReference----2222::::ReferenceReferenceReferenceReference----2222::::
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X-RayPony MH3090-MA
Odd form parts insertionCitizen M11
Radial parts insertionPanasonic RH6
PrinterHitachi TPM-110
Adhesive coating machineHitachi TDM-3000E
SMT processing machine Hitachi TCM-110
SMT FacilitiesSMT FacilitiesSMT FacilitiesSMT FacilitiesSMT FacilitiesSMT FacilitiesSMT FacilitiesSMT Facilities
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SMT FacilitiesSMT FacilitiesSMT FacilitiesSMT FacilitiesSMT FacilitiesSMT FacilitiesSMT FacilitiesSMT Facilities
Odd form parts insertion
Hitachi TIM-X110Reflow
BTU PyramaxAOI check
Saki BF-PLANET
Wave Soldering machine
UP-02
ICT check Speed SMT mounter FUJI NXT
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• Min. IC Pitch:0.3 mm
• Min. Chip Size :01005 (inches) = 0402
• PCB Size
• Min.: 50 mm x 50 mm
• Max.: 510 mm x 440 mm
• Min. PCB Thickness: 0.3 mm
• Max. part height for machine: 20 mm
• Min. µ-BGA Pitch: 0.4 mm
Process CapabilityProcess CapabilityProcess CapabilityProcess CapabilityProcess CapabilityProcess CapabilityProcess CapabilityProcess Capability
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生産線生産線生産線生産線生産線生産線生産線生産線
Receiving 入荷入荷入荷入荷
I.Q.C入荷検査入荷検査入荷検査入荷検査
Bar code管理管理管理管理部品部品部品部品備料備料備料備料
SMT表面表面表面表面貼合貼合貼合貼合部品実装部品実装部品実装部品実装
Reflow過爐過爐過爐過爐
A.O.IInspectionA.O.I検測検測検測検測
Inspection品質検査品質検査品質検査品質検査
FunctionTest
機能検査機能検査機能検査機能検査
Shipping出荷出荷出荷出荷
NG
NG
ManualInsertingDIPDIPDIPDIP作業作業作業作業
WaveSoldering亂波焊錫亂波焊錫亂波焊錫亂波焊錫
Touch Up焊錫焊錫焊錫焊錫修正修正修正修正
O.Q.CInspectionOQCOQCOQCOQC検査検査検査検査
Assembly組立組立組立組立
Final Test完成品検査完成品検査完成品検査完成品検査
Packing梱包梱包梱包梱包
Repair修理修理修理修理
NGNGNG
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Production LineProduction LineProduction LineProduction LineProduction LineProduction LineProduction LineProduction Line
Work flow ::::
SMT::::6 lines
Solder Printer High-Speed Chip Mounter Reflow Oven AOI X’ray
SMT AOI DIP PackingTestingAssembly O.Q.C
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⇒ Work flow ::::
⇒ DIP::::4 lines⇒ (Lead Free ::::3 lines、、、、Leaded::::1 line))))
⇒ Work flow ::::
⇒ DIP::::4 lines⇒ (Lead Free ::::3 lines、、、、Leaded::::1 line))))
Production LineProduction LineProduction LineProduction LineProduction LineProduction LineProduction LineProduction Line
Dip Soldering Machine Touch up
SMT AOI DIP PackingTestingAssembly O.Q.C
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⇒ Work flow:⇒ Work flow:
SMT DIPAOI TestingAssembly Packing
Production LineProduction LineProduction LineProduction LineProduction LineProduction LineProduction LineProduction Line
O.Q.C Inspection
Parking Shipping
Assembly Aging
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Q.A Inspect machineQ.A Inspect machineQ.A Inspect machineQ.A Inspect machineQ.A Inspect machineQ.A Inspect machineQ.A Inspect machineQ.A Inspect machine
Acceleration life test 1x~50x microscope 20x~1000x microscope IZOD impact tester
Thrust gauge (Left)Torque gauge ((((Right))))
Constant temperature and humidity testing chamber Temp::::-40°°°°C~100°°°°C
Furnace Temp::::300°°°°C
Unit dropping Tester
Package, finished goodsvibration tester
Thermal shock testerTemp: -40 °°°°C~150°°°°C
Package droppingtester
3D printer Salt spray tester
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Stock environmental managementStock environmental managementStock environmental managementStock environmental managementStock environmental managementStock environmental managementStock environmental managementStock environmental management
In-time monitoring system and record for temperature and humidity
Static electricity protection
QR code : parts management
Semi-finished goods preservation((((constant temp and humidity ))))
Parts preservation(Constant temp and humidity)
Paste preservation
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Quality ManagementQuality ManagementQuality ManagementQuality ManagementQuality ManagementQuality ManagementQuality ManagementQuality Management
• 1998 March ISO9001
• 2002 March ISO14001
• 2012 September TS16949
• Quality Control Management for
Corrective and Prevention action
矯正與預防的品質管理
• Supplier Evaluation 供應商調查
• Supplier list 供應商列表核定
• Supplier rating 供應商評等
• Material Management 物料管理
• Incoming Examination 進料檢驗
• FIFO 先進先出管理
• Environment Control 庫存環境管制
• 1998 March ISO9001
• 2002 March ISO14001
• 2012 September TS16949
• Quality Control Management for
Corrective and Prevention action
矯正與預防的品質管理
• Supplier Evaluation 供應商調查
• Supplier list 供應商列表核定
• Supplier rating 供應商評等
• Material Management 物料管理
• Incoming Examination 進料檢驗
• FIFO 先進先出管理
• Environment Control 庫存環境管制
• Manufacturing Control 製程管控
• Finished Product Examine System
成品檢驗系統
• Whole Lot Examine 生產全數檢測
• Sampling抽樣檢驗和測試
• Examine Before Shipping
出貨前檢查
• Manufacturing Control 製程管控
• Finished Product Examine System
成品檢驗系統
• Whole Lot Examine 生產全數檢測
• Sampling抽樣檢驗和測試
• Examine Before Shipping
出貨前檢查