future-proofing a material master data project 14th ... melunsky.pdf · company profile operating...
TRANSCRIPT
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Future-proofing a material master data project
14th October 2010
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Overview
sparesFinder overview
The data-cleaning project
Data-governance
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Company profile
Operating globally ex UK since 1998
Users in >90 countries
Material master experts
Leading dictionary
Cloud computing
Partnerships with leading firms
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sparesFinder overview
• sparesFinder offer a comprehensive suite of fully hosted software tools that are used by leading multinational companies in over 90 countries to create, manage,distribute, search and leverage spare parts and other material information.
Software tools
• Our data management tools are pre-configured with over 2,500 detailed dictionary templates for MRO items, that can be translated to most languages.
Content
• sparesFinder provide specific knowledge around the building of technical material master dictionaries
• sparesFinder has extensive experience in the management and delivery of large multi-site materials data cleaning projects.
Services
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1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010
sparesFinder customers
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The foundations
The data-cleaning project
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“Beyond data cleaning”
• Establish a single master record for each unique spare across a company – “a single version of the truth”
• Implement the software and data governance organisation to manage spares master data to prevent duplication, manage part supersession and obsolescence, and provide quick, accurate data to multiple client systems
Provide the material master data foundation
• Deliver visibility of all inventory options (own, corporate, VMI, VOI, vendor catalogues) in one place and establish processes for intra-company trading of spares
Establish inventory visibility
• Improve search functionality from better structured and accessible data
• Provide reports to drive inventory reduction and support procurement initiatives
• Enable better, cheaper compliance with 3rd party requirements (e.g. ISO standards, Tax codes, UNSPSC, ECCMA)
Leverage the information
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Before you start...
• Many inefficiencies will be uncovered, and some organisations are not ready for change. Information is power and central control of the data creation process is not always easy to attain.
Is your company ready for clean data?
• Data cleaning projects are complex, difficult, can take up a lot of resource and force change. Without a strong business case and senior level support, they become an easy target for cuts.
• How will you judge and monitor the success of the project?
Do you have a robust business case?
• Do you have IT support for export / import of data, & sustainment system integration?
• Do you have the resources to do the cleansing internally, or will you outsource?
• Who will answer the specialist questions and quality approve results?
• Is there a strong, knowledgeable project manager?
Do you have the right team?
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Budget, time, resources
Speed
Quality
Scope
Cost and Resources
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Scoping decisions
• Classify (Noun Modifier)
• Cleanse (Normalised legacy data)
• Enhance (Research from 3rd party source)
• Verify (Physical inspection at warehouse)
Depth of Cleansing
• Basic Procurement (spend classification, correct part manufacturers and accurate part numbers)
• Sourcing / Engineering (detailed functional data for structured search and competitive sourcing)
• Suppliers and manufacturers catalogues
• Bill of Materials (relating spares to assets)
• Logistics (Export codes and logistics data)
• IT (how many ERP systems need integration)
Width of cleansing
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What you need to do
• Knowledge of industry standards and dictionary structures
• Technical and engineering background, not IT
Appoint a data-steward
• Understand what is required of you during the data-cleaning project
• How many man-hours are to be allocated to the project
• Who is going to approve the results
People resources
• Expectation on software automation need to be managed
• Some lines cannot be improved
• No alchemy is available!
Expectations
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Select data quality software
• 80% of companies were not confident in their material data
• 73% found it difficult or impractical to standardise it
• 66% had tried to manually cleanse it
• 75% of those who did manually clean data were not happy with the result
Research from 2007 by Ventana (http://www.ventanaresearch.com/
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Software building blocks
• Open standard
• Multiple classification schemas (UNSPSC, eOTD, FPAL, in-house schema)
• Dictionary build workflow
• Edit dictionary during the cleaning
• Customised for your business needs
Dictionary
• Project management workflow
• Centralised control, decentralised working environment
• Scaleable
• Dealing with exceptions
• Multiple languages
• Reference supplier and manufacturer catalogues
Data-cleaning
• Clean catalogue
• De-duplicated
• Ability to edit the clean catalogue
• Clean manufacturers list
• Dynamic description build
• Output to multiple ERPs
Output
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DictionaryTaxonomy
- Existing content
- Ownership by customer
- Value control and management
- Attribute range control
- Pictures and help
- Definitions of terms
- ISO 8000 compliant
Classification
- Mapped to taxonomy
- Multiple schemas
- Multiple levels
- Rule construction for specials – automate everything!
Multi Language
- Unlimited
- Double-byte sets
- Synonyms
- Common usage
- Translation context
Foundations
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Standard dictionary
• Nouns The main name of the item
• Modifiers A word or phrase that modifies the Noun
• Attributes The required characteristic detail (set by Noun Modifier, with order and priority)
• Attribute Values Pre-loaded lists of valid values / numeric ranges
Structured templates
• PVF - Pipe, Valves and Fittings
• BBS - Bearings, Belts and Seals
• HVAC - Heating, Venting and Air Conditioning
• Electrical - Switches, Lamps, Fuses, Cable and Conduit
• Electronic - PCB (Printed Circuit Boards) and Modules, Diodes, Capacitors
• Motors, Gears, Fasteners, Filters, Compressors, Pumps, Gaskets, Pneumatic
• Instrumentation - Pressure Transmitters and Transducers, Gauges, Meters, Relays
• General Maintenance - Abrasives, Tools, Lubricants and Sealants, Welding Supplies and Gases
• Industry specific templates - e.g. OCTG, Pup Joints for Oil & Gas
• Miscellaneous - Consumables, Office Supplies, Chemicals, Lab Equipment
Full range of templates
• Integrated multi language capability for automated translations and operations
Multiple Language Support
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Classification mapping
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The dictionary
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Multi-language
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Detail, help and classification
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Control your attribute values
Search criteriaProject control
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Catalogue
External
Direct import of data from manufacturer or other trusted source
Supersession management
Internal
Grouping of cleansed data by part numbers with each matching legacy line inheriting functional data
Functional
Grouping of cleansed data by functional attributes
(no Manufacturer / Part Number combination)
Leveraging catalogues
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Tags
22
Add multiple free text tags to line items
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Audit trail
23
Who added the values, and when
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Excel usability with control
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Data entry
Group of matches. All records linked to single master
Descriptions automatically built from attribute data
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Project overview
26
Multiple profiles
Drill-downsLink to cleaning grids
Track quality states Multiple languages
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Cloud-computing
ASP, On-demand, Software as a Service, Cloud-computing
Centralised control & management
Decentralised execution (production, QA, suppliers)
Dictionary updates automatically applied to entire data-set
Catalogue data constantly updated and always live
27
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Data cleansing process
Scan
• Legacy data is automatically scanned for dictionary key words and nouns, modifiers and attribute values assigned
• High count missing words provided for tuning
Match
• Part numbers are extracted from descriptive text and automatically matched with each other / catalogue using sophisticated algorithms
• Continuous process as data is saved during cleansing
Process
• Assignment of work to users
• Audit trail of activities
• Real time view of project progress with drill down to individual items
• “Excel-like” screens and integration
Review
• Automated routines for bulk QA checks
• Screens designed for rapid review and correction of errors
• Web links to 3rd
party research information when used
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Output
• All output data is automatically built from detailed underlying data
• Flexible settings to allow for multiple formats including
• Field size length and multiple lines
• Description component inclusion and order
• Capitalization and delimiters
• Specific attributes can be grouped to reflect industry conventions
• E.g. Dimension = “12x14x8mm” not “12mm, 14mm, 8mm”
Description settings
• Specific files formats created for every customer
• Tracking of data delivery for later modification / update management
• Integration options
• ERP protocols e.g. SAP PI
• W3C web services using XML / SOAP
• Txt file to secure FTP
Output data management
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The data-cleaning project
The scary bit is over.
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The foundations
Data-governance
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The legacy project is over
Insert New Line
DictionaryCatalogue
32
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Search
• General Search
• Free Text– Single search string entry box
– Searches index of:• Manufacturer name
• Part number
• All descriptive words and their abbreviations & synonyms, and all translations
– Noun, modifier, attribute value
– Can be deployed within Intranet
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Adding a new item
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Duplicate prevention
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Checking functional matches
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Part Screen
37
Manufacturer Part Number
Primary Supplier
AlternateSupplier
SAPClient 1: Material No XX
API ProUK DB: Item No AAC
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Add / Update
• Global
• Manufacturer name, part number
• Functional descriptions
• Documents, Bills of materials
• Part supersession and obsolescence management
• Local
• Supplier information
Descriptive Data
• Specific non- descriptive fields with values set by:
• ERP Type e.g. SAP, JDE
• ERP Instance e.g. North America, Europe
• Data Type e.g. Spares parts, direct materials, office supplies
• Level of data
• Global e.g. Hazardous transport codes
• ERP e.g. Specific accounting codes
• Plant e.g. Min stock level, Re-order point, lead time
• Warehouse e.g. Bin location
ERP data
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ERP Attribute Management
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Corporate ERP Structures
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Prioritise and track requests
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New Item Request
Authorisation Required?
Requestor informed
AuthoriseRequest?
Does master
item already exist?
Yes
NoAuthorised
Not Authorised
Is all required
data complete & approved?
No
Affected ERPs flagged for syndication
ERP Data Completion (for required data levels and authority groups)
No
Syndicate new / updated data to ERPs
Yes
New Item Reference #
Item Modification
Process
Descriptive Data
Completion
Does master
item data needupdate?
No
Yes
Yes
42
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Integration (FTP)
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Integration: web services
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MDM functionality
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Noun-Modifier
&Attribute
Review
Text Scanning and Keyword Identification
Gap Assessment& Prioritization
DictionaryAcceptance
DataStandards
Cycle
OEM / VendorRelationship
Settings
Classification
Mapping as
required
Batches of
Noun/
Modifiers
Legacy
Data
Clean data
to client
systems
Data life cycle process
DataImprovement
Cycle
Quality Control
& Approval
Classify, Normalize & Enrich
GatekeeperConfiguration & Integration
Cleansed DataAcceptance
Query Resolution
OngoingData Quality Maintenance
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The end
A future-proofed project.
Easy, isn’t it?