[ge innovation forum 2015] ge p&w 최신 기술 및 성능 개선 사업 소개, 7ha combined...
TRANSCRIPT
Imagination at work
GE Innovation Forum 2015
7HA Combined Cycle Updates July 8, 2015
Yoon, Hong Chul Customer Application Engineering Leader – North Asia
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
“I find out what the world needs, then I proceed to invent it.”
Thomas Edison
2 © 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
• 8 businesses operating in more than 175 countries … 125+ years • 305,000 employees worldwide • 2014 revenue $148.6B
GE’s portfolio … structured for growth
Power & Water $27.6B
GE Capital $42.7B
Healthcare $18.3B
Aviation $24.0B
Transportation $5.7B
Appliance & Lighting $8.4B
Oil & Gas $18.7B
Energy Management
$7.3B
3
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
4 4
Power to enhance quality of life
Clean Water to sustain life © 2015 General Electric Company. Proprietary and confidential information.
This document may not be reproduced or distributed without permission. All Rights Reserved.
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
GE Power & Water impact
25%
What GE does … matters
GE technology for world’s electricity today
World’s clean water … enough for 39M people/day
1 2
10% out Of
Korea turbines are GE’s
5
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
GE Power & Water
World’s most comprehensive & diverse portfolio
$27.6B ‘14 Revenue 38,000 employees 125+ countries4
21% 31% 19%
23% 4% 2%
% Volume of Sub-Segment 2014 Revenue
6
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
Powering the world now & for the future
World’s largest and most reliable gas turbine fleet
GE heavy duty gas turbine fleet Power demand growing (Next 10 Years)
More People
More MW of Capacity
on New Power Plants
1 Billion
3+ Million
$5 Trillion
$124 Fueling
Global Economic Growth Trillion
GE Fleet All Others ∆ Reliability 97.8 97.4
Availability 92.6 91.1
Start Reliability 98.0 97.6
Source: ORAP®. All rights to underlying data reserved: SPS®. Modified by GE. Rolling 12-month data Apr'13 - Mar'14.
4,500 Units 500 GW
Leading Performance …
More than …
190 2.6 Operating Hours
Fired Starts
Million Million
7
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
Gas turbine toward high efficiency & flexibility Advancing efficiency to lower the cost of electricity
Technology advances governs firing temperature … to lower fuel costs
Introduced 1986
Introduced 2003
Steam-Cooled
Introduced 2013
Air-Cooled
Gas turbine firing temperature
Com
bine
d cy
cle
eff
icie
ncy
%
introduced 1972
introduced 2003
steam-cooled
introduced 2013
air-cooled
50
55
60
introduced 1986
2300 2600 2000 2900 °F
65
1100 1260 1430 1600°C
8
• H-class … >1430°C needed for >60% efficiency
• GE pioneered >1430°C a decade ago with “H” class technology
• 6 GE steam cooled H-class units in operation … 200,000+ operating hours
• Last decade … steam cooling used
• Today … offering largest H-class GT with air cooling (HA gas turbines)
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
World class products … Reliable, Flexible, Efficient Steam turbines
Generators
Control systems
Power Plants
Mark Vie* unit & plant controls
Gas turbines
Single Shaft Combined Cycle
Multi-Shaft Combined Cycle
Reheat and Non-reheat cycles up to 165 bar, 600°C
Air, Hydrogen, and Water Cooled Designs
Simple Cycle GT
* Trademark of General Electric Company
GE GT-9HA
GE GT-9F
GE GT-9E
GE GT-7HA
GE GT-7F
GE GT-7E
GE GT-6B
GE GT-6F
50 Hz
60 Hz
Geared
510 MW
130 MW
337 MW
91 MW
80 MW
44 MW
9
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
GT MW
1x1 CC MW
1x1 CC Efficiency
6F.03 80 123 55.3 %
7F.05 231 359 59.4 %
7HA.01 275 406 61.3 %
7HA.02 337 501 61.7 %
7HA high efficiency gas turbines The most cost effective conversion of fuel to power
HA Gas turbines … for reliable, operable, cost effective power generation
Today’s H-Class • Air cooled instead of Steam Cooled • Industry leading output and efficiency • Superior operating flexibility … < 30 min CC
start, 15% GT MW/min ramp, < 35% turndown
• Fuel Flexibility … Lean to Rich Methane, liquid fuel
GE industry firsts … • Invented “F” class turbine in 1986 (60 Hz) • Scaled for 50Hz in 1987 • Pioneered “H” class turbine in 2003 (50 Hz) • First with single digit DLN • First to 1000 large (>150MW) units
10
Net basis, Gas Turbine World
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
7H/9H
Gas turbine technology evolution
7HA.01
7F.05
9HA.01
14 Stage Compressor 4-stage Variable Guide Vanes Field-replaceable blades
4 Stage Hot Gas Path Single Crystal alloys Double Wall Casing Advanced Thermal Barrier Coating
DLN 2.6+ from 9F & 7F
7F.04 3 Stage Hot Gas Path Single crystal alloys
Flow scale
9HA.02
7HA.02
Flow scale
HA.01 & HA.02 commonality same architecture with resized flow area … bigger compressor inlet and turbine exhaust
Systematic progression of proven technology
11
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
GE 7HA High efficiency gas turbines 14-stage Compressor • Proven capability • 7F.05 compressor technology
DLN 2.6+ AFS* Combustion • Proven performance • Increased operability
4-stage Hot Gas Path • Proven superalloys • Flow down of aircraft technology
and GE H-class experience
Common architecture between HA products
3D aerodynamic airfoils w/
superfinish
Field replaceable
blades
Dual fuel capable Inner wall for improved clearances and maintainability
Proprietary rotor sealing
DLN 2.6+ Fuel flexibility & turndown
4 Stages variable vanes for operability
12
* Axial Fuel Staging
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
13
GE’s Greenville, SC (USA) campus … World’s largest gas turbine manufacturing facility Manufacturing | Design engineering Repair engineering | Development Testing | Validation | Sourcing
13 © 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
Industry leading validation process & capability
Feed learning to new designs
Full gas turbine & control system
Subsystem to system testing
Component to Subsystem testing
Mechanical Testing Lab
Combustion Test Lab
Full Scale Compressor Test Facility
Off –Grid Full Speed, Full Load
Production Gas Turbine
Compressor validation rig
Unparalleled facilities Advanced design tools Extensive data collection
14
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
World leading turbine validation facility Full speed full load power train
We are running the HA harder than our customers ever will
15
50 meter Power Train
• Off-grid, full load • 50Hz & 60Hz • Gas & liquid fuels • Production turbine,
accessories & controls
Compressor Operating Capability
Frequency drop response
• Start-ups, shut-downs, re-starts • Speed sweeps at varying load conditions • Low load mapping (0 - 30%) • Emission compliant load range (30–100%) • Extreme conditions … over-fire, over-speed, under-speed at load
Unprecedented facility and operations
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved. © 2015, General Electric Company. Proprietary . All rights reserved.
16
GE’s 9HA gas turbine exceeds expectations
Test Stand 1 Unit
200 Hours
more valuable
than 115% Output Lower Heat Rate Surpassed Hot Day Performance 10% Lower Turndown 3x nominal Fast Start 2x nominal Ramp Rate Gas variation – doubled -15% NOx Emissions
• Off-grid full speed, full load test capability • Able to operate beyond “real world” limits • Comprehensive validation before FF in field • Enabling rapid acceptance by customers,
insurers & lenders
Field Operation 500 Units
1 Year
GT
Effic
ienc
y %
GT MW
Engineering expected
+1% output +.5% efficiency
Proven Results
Comprehensive understanding of design processes, technology & capability
16 © 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
CC steam turbine efficiency evolution
HEATTM : High Efficiency Advance Technology *ADSP: Advanced Steam Path
17
*
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
Steam turbine product portfolio Non Reheat
up to 1500psi(103 bar) up to 1000°F(537°C)
A200
Simple, Reliable, Low cost
70+ units
D200
Flexible, Value leader
25+ units
Reheat up to 1800psi(124 bar)
up to 1112°F/1112°F(600°C)
25+ units
A450
Low Fuel Hour 1x1 evaluation leader
Low Fuel Hour 2x1 evaluation leader
D400 210+ units
Reheat up to 2400psi(165 bar)
up to 1112°F/1112°F(600°C)
A650
High Fuel Hour 1x1 evaluation leader
29+ units
D600
High Fuel Hour 2x1 evaluation leader
>230** units
** Double shell2400psi
D650*
Highest Efficiency + Operability * 13 units selected
up to 42.5% ST efficiency
100 - 500+ MW (Fired & Unfired) 100 - 500+ MW 100 - 300+ MW
6B, 6F, 7E, 9E 7F, 9F 7HA, 9HA (1x1, 2x1, 3x1)
200 400 600
New Nomenclature was aligned to existing product range
Matched to Gas Turbine
18
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
Drum-type HRSG Configured for Operational Flexibility and Efficiency
Key features • 3-pressure drum configuration with
reheat
• Cycle enhancement with gas turbine and steam turbine equipment
• Improved fast start capability
• Modularized construction
• Internals configured for easier maintenance access
• Low pressure circuit minimizes flow accelerated corrosion
• Advanced monitoring and control
19
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
MVA capacities Air 50 320 H2 240 630 Water 560 875+ Benefits • High efficiency
• Improved cooling capability
• Reduced site assembly
• Simplified alignment
• Improved serviceability, reliability
• Standardized parts
Structured generator families Air, hydrogen and water cooled from 50 to 875+ MVA
Structured for constructability, serviceability & reliability
Generator • Hydrogen-cooled rotor and core • One-piece frame construction
Electrical Systems • EX2100 static excitation • LS2100e LCI
Mechanical Auxiliaries • Simplified systems • High speed digital controls
Hydrogen family features
20
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
1x1 Single Shaft 7HA combined cycle
Advanced Plant Controls
Reduced centerline height with side exhaust or axial Exhaust
600°C/ 600°C /165bar
3 Pressure Drum … Highly Cyclic
Generator in the middle Clutch, smaller aux
boiler
21
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
2x1 Multi shaft 7HA combined cycle
600°C/ 600°C /165bar Side or down exhaust
Structured generators (air or hydrogen)
Modularized accessories
Footprint close to F class
Drum type HRSG
22
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
7HA for district heating application
23
HRSG District Heating 270+ Gcal/h @Mode I
Combined Cycle Power Combined Heat & Power
Over 61% efficiency Over 90% efficiency
Steam
337 MW 475 MW
Up to 170 MW GEN
GEN
Customized solution to best serve heat demand variation over a period • SSS (Synchronous Self Shifting) clutched high power density steam turbine for
superior operational flexibility and maximizing overall plant efficiency • Minimize MW loss at Mode I vs. Mode III … maximize power generation
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
HA Pre-engineered & packaged accessories Enhanced construction, maintenance and reliability
7HA up to 25% faster installation than 7F.03
Customer connections ↓ 40%
Field welds ↓ 40%
Electrical terminations ↓ 80%
Field installed valves ↓ 98%
Key features
Elimination of hydraulics
Quick roof lift off – no equipment
Simplified combustion piping
Water flush eliminates fuel oil coking
Increased access space
Reduced outage time … up to 20%
Field installed valves 7F.03 7HA
Cooling and sealing air 13 0
Gas fuel 2 1
Atomizing air 1 0
Inlet bleed heat 2 0
Lift oil 4 0
Water wash and false start DRN 17 0
Gas fuel purge 6 0
Total 45 1
Simplified & modularized accessories developed feedback from customers
24
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
Clean Roof
Single Ventilation Extraction (no removal required)
CI HGP Maj
Maintainability … Clean Roof (example)
Exhaust Frame and #2 Bearing Blowers
GT Compartment Ventilation Fans
25
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
26
Gas turbine power island
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
Constructability & Maintainability
Arrangement adaptable to 3x1 plant and indoor GT without modification
Steam pipe routed and stress analyzed.
Plant footprint accommodates any model of 2 Flow or 4 Flow steam turbine
Gas Turbine Power Island Access roads for
heavy equipment and service ability
Dedicated areas reserved for mobile access crane and equipment laydown
Centerline spacing optimized for HRSG constructability and plant footprint
43% More MW in same footprint as 2x1 7F.04 - more constructability and maintainability
27
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
Insurance coverage for GE HA technology
LEG* 2 - cover from leading insurance providers
GE updates Insurance community on new products, F-fleet status, issues & resolutions.
Key support factors … • Largest operating Gas Turbine fleet • Extended Warranty provisions • Spares allocation & availability • GE’s validation capability
Available options • Business Interruption • Delay & Start-Up
28
*LEG: London Engineering Group
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
Sources: GE Sales & Marketing
1. Includes orders and units where customer has selected GE H-class technology. Conversion to an order could be affected by factors such as financing, permitting and project award by end-customer
2. Bid activity does not mean that these units will all eventually become orders
Winning with the HA … 61 units selected
1
Customer recognizing value of HA technology
29
• 61 selections … 17 units in backlog • 24+ units shipping in ’15 & ’16 • 100+ units current bid activity 2
7 7
2 1
6
10 24
1 1 1 1
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
9HA 2nd unit site construction EdF Bouchain: Site works ongoing
Targeting 1st Firing on Nov ‘15
30
Bouchain, France
HRSG + Turbine Hall
Steam Turbine
GT Enclosure
Generator
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
Supercomputers unlock improved aero designs
Unsteady Physics
Ceramic Matrix Composite
Durability 278°C hotter than metals, uncooled
Additive Manufacturing
Complex designs enabled by advanced manufacture
Low emissions at 1700°C
Combustion
Product plans to 65% combined cycle efficiency
Technology pipeline to sustain product & industry leadership
31
© 2015 General Electric Company. Proprietary and confidential information. This document may not be reproduced or distributed without permission. All Rights Reserved.
The reliable choice for the lowest cost of power generation
32
Industry-leading efficiency and maintenance costs
Lower OPEX
Lower CAPEX
Largest turbines with lowest $/kW through economies of scale
Simpler No complexity and cost of steam cooling … and designed for plant constructability
Most flexible
Industry-leading operating flexibility … start times, ramp rates, operating range
Reliable Industry-leading validation capability … more H-class experience than all others combined
GE’s HA technology drives customer profitability
32