Diesel Generator Set

FEATURES

Image shown may not reflect actual package

Standby 200 ekW 250 kVA 60 Hz 1800 rpm 480 Volts Caterpillar® is leading the power generation Market place with Power Solutions engineered to deliver unmatched flexibility, expandability, reliability, and cost-effectiveness.

FUEL/EMISSIONS STRATEGY • EPA Tier 3 DESIGN CRITERIA • The generator set accepts 100% rated load in one step per NFPA 110 and meets ISO 8528-5 transient response. UL 2200 • UL 2200 listed packages available. Certain restrictions may apply. Consult with your Caterpillar Dealer. FULL RANGE OF ATTACHMENTS • Wide range of bolt-on system expansion attachments, factory designed and tested SINGLE-SOURCE SUPPLIER • Fully prototype tested with certified torsional vibration analysis available WORLDWIDE PRODUCT SUPPORT • Caterpillar® dealers provide extensive post sale support including maintenance and repair agreements • Caterpillar dealers have over 1600 dealer branch stores operating in 200 countries. • The Cat® SOSsm program effectively detects internal engine component condition, even the presence of unwanted fluids and combustion by products.

CAT C9 ATAAC DIESEL ENGINE • Utilizes ACERT™ Technology • Reliable, rugged, durable design • Field-proven in thousands of applications worldwide • Four-stroke diesel engine combines consistent performance and excellent fuel economy with minimum weight • ADEM TM A4 electronic control

CAT GENERATOR • Matched to the performance and output characteristics of Caterpillar engines • Load adjustment module provides engine relief upon load impact and improves load acceptance and recovery time • UL1446 recognized, Class H insulation system

CAT EMCP3 CONTROL PANELS • Simple user friendly interface and navigation • Scalable system to meet a wide range of customer needs • Integrated Control System and Communications Gateway

STANDBY 200 ekW 250 kVA 60 Hz 1800 rpm 480 Volts

Factory Installed Standard & Optional Equipment

System Standard Optional Air Inlet • Light Duty air filter • Dual element & heavy duty air cleaners Cooling • Radiator with guard (50oC)

• Coolant level sight gauge • Fan and belt guards • Caterpillar Extended Life Coolant • Coolant drain line with valves

• Radiator duct flange

Exhaust • Dry exhaust manifold • Mufflers • Stainless steel exhaust flex fittings with

split cuff connectors • Elbows

Fuel • Primary fuel filter with integral water separator

• Secondary fuel filters • Fuel priming pump • Fuel cooler • Engine fuel transfer pump

• Integral UL listed fuel tank bases • Flex fuel line • Fuel level switch

Generator

• Class H insulation • Class H temperature Rise • R448 voltage regulator with load adjustment

module • IP23 Protection • Power Center • Single phase sensing

• Oversize and premium generators • Three phase sensing • Digital voltage regulator • Anti-condensation space heaters • Cable access box • Reactive droop

Governing System

• Caterpillar ADEMTM A4 speed control governor

• Load share module

Control Panels

• EMCP3.1 Genset Controller • Speed adjust • Rear facing • Emergency Stop Pushbutton • Voltage adjustment

• EMCP 3.2 and EMCP 3.3 • Right hand mounting of control panel • Local & remote annunciator modules • Discrete I/O module

Lube System

• Lubricating oil and filter • Oil drain line with valves • Fumes disposal • Lube oil level indicator

• Oil temperature sensor • Manual sump pump

Mounting • Formed steel wide base frame • Linear vibration isolation-seismic Zone 4

• Oil field skid base • Formed steel wide base frame

Starting/ Charging

• 24 volt starting motor(s) • 45 amp charging alternator

• Battery chargers (5 & 10 amp) • Batteries with rack and cables • Battery disconnect switch • Oversize batteries • Ether starting aid • Block heater • Jacket water heater with shut off valves

General • Paint – Caterpillar Yellow except rails and radiators gloss black

• Flywheel and flywheel housing – SAE No. 1

• UL 2200 packages

STANDBY 200 ekW 250 kVA 60 Hz 1800 rpm 480 Volts

SPECIFICATIONS CAT GENERATOR CAT EMCP 3 CONTROL PANELS

Frame LC5014F • EMCP 3.1 StandardExcitation Self Excited • EMCP3.2 & 3.3 (Optional)Pitch 0.6667 • 24 Volt DC ControlNumber of poles 4 General instruments designed to meetNumber of bearings Single UL/CSA/CE Integral generator terminal boxInsulation Class H • Single location for customer connectionIP rating Drip proof IP23 • UL/CSA/CEOver speed capability % of rated 125 • Auto start/stop controlWave form deviation 2% • True RMS metering, 3-phase

• Digital indications for: - RPM - Operating hours - Oil pressure

Telephone Influence Less than 50 - Coolant temperatureHarmonic Distortion Less than 5% - System DC volts

- L-L volts, L-N volts, Phase amps, Hz - ekW, kVA, kVAR, kWhr,(EMCP3.2/3.3) %kW, PF• Shutdowns with common indicating light for:

Bore 112.00 mm (4.41 in) - Low oil pressureStroke 149.00 mm (5.87in) - High coolant temperatureDisplacement 8.80 L (537.01in3) - Low coolant levelCompression ratio 16.1:1 - Overspeed

- Emergency stopFuel system HUEI - Failure to start (overcrank)Governor Type ADEM4 • Programmable protective relaying functions

(EMCP 3.2 & 3.3) - Under and over voltage - Under and over frequency - Reverse power (3.3 only) - Overcurrent• ModBus isolated data link (RS-485 half-duplex EMCP3.2 &3.3)

Aspiration Turbo Air to Air

C9 ATAAC, I-6, 4 stroke, water-cooled diesel

Voltage regulator Single phase Voltage regulation Less than +/- ½% steady Voltage regulation Less than +/- ½% Less than +/- 1% (no load to full

CAT DIESEL ENGINE

STANDBY 200 ekW 250 kVA 60 Hz 1800 rpm 480 Volts

TECHNICAL DATA Open Generator Set - 1800 rpm/60 Hz/480 Volts Standby EM0095 Package Performance Power rating Power rating @ 0.8 pf

200 kW 250 kVA

Fuel Consumption 100% load with fan 75% load with fan 50% load with fan

58.3 L/hr 15.4 Gal/hr 46.6 L/hr 12.3 Gal/hr 34.8 L/hr 9.2 Gal/hr

Cooling System* Air flow (max @rated speed for radiator arrangement) Engine Coolant capacity with radiator/exp tank Engine coolant capacity Radiator Coolant Capacity

497 m3/min 17551cfm 36.0 L 9.5 Gal 22.0 L 5.8 Gal 14.0 L 3.7 Gal

Inlet Air Combustion air inlet flow rate

21.9 m3/min 775.5 cfm

Exhaust System Exhaust stack gas temperature Exhaust gas flow rate Exhaust flange size (internal diameter) Exhaust system backpressure (maximum allowable)

435.7 deg C 816.2 deg F 53.7 m3/min 1898.6 cfm 170mm 7” 5.9 kPa 23.7 in. water

Heat Rejection Heat rejection to coolant (total) Heat rejection to exhaust (total) Heat rejection to aftercooler Heat rejection to atmosphere from engine Heat rejection to atmosphere from generator

87 kW 4948 Btu/min 227 kW 12925 Btu/min 58 kW 3284 Btu/min 29 kW 1649 Btu/min 18.3 kW 1041 Btu/min

Alternator** Motor starting capability @ 30% voltage dip Frame Temperature Rise

425 SKVA LC5014F 125 deg C 225 deg F

Lube System Lube oil refill volume with filter change for standard sump

40.0 L 10.6 Gal Emissions (Nominal)*** NOx g/hp-hr CO g/hp-hr HC g/hp-hr PM g/hp-hr

2.52 g/hp-hr .32 g/hp-hr .11 g/hp-hr .05 g/hp-hr

*For ambient and altitude capabilities consult your Caterpillar dealer. Air flow restriction (system) is added to existing restriction from factory. ** Generator temperature rise is based on a 40 degree C ambient per NEMA MG1-32. *** Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D & E and ISO8178-1 for measuring HC, CO, PM, NOx. Data shown is based on steady state operating conditions of 77°F, 28.42 in HG and number 2 diesel fuel with 35° API and LHV of 18,390 btu/lb. The nominal emissions data shown is subject to instrumentation, measurement, facility and engine to engine variations. Emissions data is based on 100% load and thus cannot be used to compare to EPA regulations which use values based on a weighted cycle.

STANDBY 200 ekW 250 kVA 60 Hz 1800 rpm 480 Volts

RATING DEFINITIONS AND CONDITIONS Meets or Exceeds International Specifications: · AS1359, CSA, IEC60034-1, ISO3046, ISO8528 NEMA, MG 1-22, NEMA MG 1-33, UL508A, 72/23/EEC, 98/37/EC, 2004/108/EC Standby- Output available with varying load for the duration of the interruption of the normal source power. Average power output is 70% of the standby power rating. Typical operation is 200 hours per year, with maximum expected usage of 500 hours per year. Standby power in accordance with ISO8528. Fuel stop power in accordance with ISO3046. Standby ambients shown indicate ambient temperature at 100% load which results in a coolant top tank temperature just below the shutdown temperature.

Ratings are based on SAE J1349 standard conditions. These ratings also apply at ISO3046, standard conditions. Fuel Rates are based on fuel oil of 35º API (16º C or 60º F) gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb) when used at 29º C (85º F) and weighing 838.9 g/liter (7.001 lbs/U.S. gal.). Additional Ratings may be available for specific customer requirements. Consult your Caterpillar representative for details.

STANDBY 200 ekW 250 kVA 60 Hz 1800 rpm 480 Volts

Package Dimensions Length 3292.0 mm 129.61 in Width 1112.3 mm 43.79 in Height 1844.5 mm 72.62 in Weight 2,223 kg 4,901 lb Note: Do not use for installation design. See general dimension drawing for detail. (Drawing #2778059)

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Materials and specifications are subject to change without noice.The International System of Units (SI) is used in this publication

of Caterpillar and may not be used withour permission.

as corporate and product identity used herein are trademarks

CAT, CATERPILLAR,SAFETY.CAT.COM their respective logos,

"Caterpillar Yellow," and the POWER EDGE trade dress, as well

Performance No.:EM0095 Feature Code: C09DE33 Generator Arrangement 340-5265 Source: U.S. Sourced May 1, 2009