general overview of the korean domestic agency procurement activities k. j. jung iter korea (koda)...

General Overview of the Korean Domestic Agency Procurement Activities

K. J. Jung

ITER Korea (KODA)National Fusion Research Institute

IBF/15 - 25-27 March 2015, Palais du Pharo, Marseille, France 2

< Contents >< Contents >

II

ITER Korea ProjectI

Procurement Activities in KODA


ITER Korea ProjectI


Role of ITER Korea (Korean Domestic Agency)Role of ITER Korea (Korean Domestic Agency)

The “ITER Korea (KO-DA)” at National Fusion Research Institute (NFRI) is performing all activities with respect to the ITER Korea Project with full responsibilities as the Domestic Agency of the Republic of Korea.

Management of KO procurement activities

Delivery of the KO procurement packages

Selection and dispatch KO experts to IO

Collaboration and coordination activities with IO and other DAs

Main Roles :


Organizational Structure of KODA Organizational Structure of KODA

ITER Organization (IO)

Quality Management Department

Tokamak Engineering De-partment

Project Planning &Management Department

Deputy Director General

Systems Engineering De-partment

ITER Council

Management Advisor

GOVERNMENT(MSIP)

ITER KoreaDirector General

NFRI


KO In-kind Contribution to ITER Project

270.55 kIUA

Total (kIUA) : 56.34KO : 49.82% : 28.07

TF ConductorTotal kIUA : 215.01KO : 20.18% : 43.39

(Complete)


Package Signed Date kIUA Value

1.1.P6A.KO.01 TF Conductors ’08.05.07 43.39 kIUA

1.5.P1A.KO.01 VV Main Vessel ’08.11.19 26.20 kIUA

1.5.P2A.KO.01 VV E/L Ports ’08.11.19 55.98 kIUA

2.2.P2A.KO.01 Assembly Tooling ’09.08.03 23.01 kIUA

2.7.P1.KO.01 Thermal Shield ’10.05.17 26.88 kIUA

4.1.P2.KO.01 AC/DC Converters ’11.03.14 46.07 kIUA

5.5.P1.KO.01 Diagnostics ’11.06.14 4.49 kIUA

1.6.P1B.KO.01 Blanket Shield Blocks ’13.11.21 28.07 kIUA

Total 254.09 kIUA

Total PATotal Signed PA Total Value (a) Signed Value (b) b / a

10 8 270.55 kIUA 254.09 kIUA 93.9 %

Signed PA

KO PA Status


KODA Contract AwardsKODA Contract Awards

Procurement Package Item Contract

Date Contractor

TF Conductor(Complete)

Strand 93 ton ’09.03.19 KAT Cabling & Material ’09.01.29 NEXANS Jacket Section ’09.08.12 POSCOSS Jacketing ’11.06.10 ICAS (Italy)

Vacuum Vessel Main Vessel Sector 6, Sector 1 ’10.01.15 HHI

VV Equatorial & Lower Ports

Equatorial Port & Lower Port ’10.01.15 HHI NB Port IWS ’13.07.24 HHI VV Gravity Supports ’14.12.11 WONIL

Blanket Shield Block Manufacturing of 1st Package of Blanket Shield Block ’14.12.31 WONIL

Assembly Tooling

Design, Manufacture of the tools for Sector Sub-Assembly ’10.03.22 SFA

Manufacturing of ITER Sector Sub-Assembly Tools ’10.07.21 WONIL

Manufacturing of ITER Sector Assembly Tools ’12.12.27 SFA

Thermal Shield Manufacturing of ITER Thermal Shields ’13.02.28 SFA

AC/DC Converters AC/DC Converters ’11.08.12 Dawon sys. & Hyosung


II Procurement Activities in KODA


TF Conductors

KO TF conductors (20.18 %) consist of 19 rDPs (760 m) and 8 sDPs (415 m).- Production of strands and cablings was completed in 2013 and in May 2014, respectively.- Jacketing was completed at ICAS ( Italy) in November 2014.- All 27 TF conductors were delivered to JADA by the end of Nov. 2014, on schedule. This is the first successful procurement item from KO.

Shipping of Conduc-tor to Japan


Vacuum Vessel (Main Vessel)

Manufacturing of Sector #6 (First Sector) is on-going at HHI.

Welding of Keys on Upper Segment (PS2)

Upper Port Stub R&D for IVC Rail Support

21% of Vacuum Vessel Main Body (Lead Item). * 2 VV sectors including the first delivery item from KODA * Other 7 sectors to be procured by EUDA


VV Equatorial and Lower Ports

73% of VV ports (Lead Item). * 14 Sets of Equatorial and 9 Sets of Lower Ports * 3 Sets of NB Ports and 9 Sets of VV SupportsManufacturing of Lowe Port Stub Extension is on-going at HHI.

Welded Inner ShellsInner shell welding

Machining of Port ComponentsLPSE Mock-up


Thermal Shields

Milestones - Final design review (Nov 2011), - Contract award (Feb 2013). - Manufacturing kick-off meeting (4 July 2014)

100% of the thermal shields from Korea

Status - Material procurement is completed. - Manufacturing of VVTS is on-going. (buffing, cutting, bending, etc.)

Manufacturing of Prototype is completed.

Water-jet cuttingAssembly Completion

Manufacturing of VVTS is started.


Blanket Shield Blocks

- Final design activities including hydraulic, thermal and structural analyses are in progress through BIPT.

- Fabrication and testing of full scale prototype of SB08 for pre-qualification was successfully completed.

- Procurement Arrangement was signed in November 2013.- Contract award for 1st Package (36 modules) has been completed, and process qualification is

on going.

49.82% of Blanket shield blocks

Status


Assembly Tools

Status

- PDR for the 1st delivery tools was completed in July 2011.

- During 2011~12, 1/5 mock-ups for sector sub-assembly tools were fabricated to verify the design.

- FDR of 1st delivery tools were performed in December 2014.

- Manufacturing for 1st delivery tools is being prepared.

100% of Assembly tools (More than 120 assembly tools)

Mock-up Test for the Verification of Tool Design

Sub-assembly Tool Central Column PF6 Align Unit IOIS Tool UPSE Tool


AC/DC Converters

< VS Converter Prototype >

<CCU/L Converter Unit #1>

<CCS Transformer Unit #1>

ITER AC/DC converters (TF, CS, VS, CC) and MCS

Status

□ PA Scope: Design, Fabrication, FAT, Installation, SAT, Technical Support of ITER AC/DC Converters and Master Control System

□ Credit: 46.06 kIUA (37%)

□ 2010: CDR (June 2010)□ 2011: PA Signature (Mar. 2011), Contract Award (Aug. 2011) □ 2012: PDR (July 2012)□ 2013: FDR-1 Approved (Sept. 2013): CC, VS converters□ 2014: FDR-2 Approved (May 2014): CS, TF converters, MCS□ 2015: Fabrication and FAT: CC, VS, converters

Plan□ 2016: Fabrication and FAT: CS, TF converters, MCS□ 2017-2018: Installation□ 2019: SAT, Technical Support


Tritium Storage & Delivery System (SDS)

81 % of ITER tritium SDS in the Tritium Plant

□ R&D Works - SDS getter bed 1:1 mock-up test - SDS unit process feasibility verification test - Tritium inventory calorimetry, He-3 recovery - Fuel cycle modeling

□ Major Institutes for R&D - NFRI, KAERI, KHNP CRI, Wolsung TRF

□ Key Technology to be developed by KODA - Tritium storage bed design & fabrication - Tritium inventory accountability - Process design and operation

DU SDS Process Verification Experiment Concept for He-3 Collec-

tion

ITER Tritium Plant

SDS in B1 Level

with Four Fire Sectors

DU Bed Development


Diagnostics

□ Preliminary Design and R&D Work - Upper Port #18 Integration Common manufacturing of upper port generic structure Port integration design of VUV, NAS, Upper VNC in UP#18

- VUV Spectrometer Development Preliminary design of VUV-Edge, VUV-Core, and VUV-Div Proto-type system performance test at KSTAR

- Neutron Activation System Development Preliminary design of NAS Proto-type system performance test at KSTAR

Core Survey

Divertor Plasma

Edge Imaging

UPP18

VUV

NAS

□ Procurement Package - Neutron Activation System (NAS)

- VUV Core Survey Spectrometer (VUV-Core) - Divertor VUV Spectrometer (VUV-Divertor) - VUV Edge Imaging Spectrometer (VUV-Edge) - Upper Port Plug #18 & Integration (UPP18)

3.13 % of ITER diagnostics


Test Blanket Modules

• To verify the capability of tritium breeding, heat removal and shielding for the Fusion Breeding Blanket.

• To test the suitability of breeding blanket technology for DEMO in ITER machine

Port No. TBM Concept TBM Concept

16 (PM: EU) HCLL (TL: EU) HCPB (TL: EU)

18 (PM: JA) WCCB (TL: JA) HCCR (TL: KO)

2 (PM: CN) HCCB (TL: CN) LLCB (TL: IN)

WCCB: Water-cooled Ceramic Breeder (+Beryllium) HCCR: He-cooled Ceramic Reflector (+Beryllium, Graphite)

* PM: Port Master, TL: TBM Leader

Port Cell #18

Port Cell #2

Port Cell #16

TBM Port Sharing (6 TBM Concepts)

□ Status• HCCR-TBS TBMA was signed on May 23, 2014.

• HCCR-TBS PrSR was approved by IO on May 16, 2014.

• Combined CDRs for KO HCCR-TBS and JA WCCB-TBS was done on Feb. 2-6, 2015.

• TBS Arrangement was signed in April 2015.


Announcement of next ISFNT-12Announcement of next ISFNT-12


Home Page : http://www.isfnt-12.org

Announcement of next ISFNT-12Announcement of next ISFNT-12

http://www.isfnt-12.org/




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general overview of the korean domestic agency procurement activities k. j. jung iter korea (koda)...

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