gia tzoong enterprise co., ltd. gia tzoong (shenzhen) ltd · professional mcpcb & pcb...

Professional MCPCB & PCB Manufacture1

ISO 9001 / IATF-16949 / ISO 14001 / UL Registered

GIA TZOONG ENTERPRISE CO., LTD.GIA TZOONG (ShenZhen) LTD.

Company Profile

公司簡介

Professional MCPCB & PCB Manufacture

Contents 內容

Company Introduction公司基本資訊

ProductPortfolio產品介紹

Manufacturing Capability製程能力

AnalyticalCapability分析能力

Our Commitment承諾


COMPANY INTRODUCTION

公司基本資訊


Utilizing years of EXPERIENCE and KNOWLEDGE in providing PCB solutions to Display, LED Lighting, Automotive, Medical, Security, Power Supply, Industrial and Telecommunication, GIA-TZOONG is dedicated to providing high reliability products and unsurpassed service.

Our success depends on CUSTOMER SATISFACTION achieved by safely producing reliable products, delivered on time, at a competitive price.

Quality is a vital element in accomplishing this goal through employee involvement and continuous improvement at all levels of the organization.

About us 關於我們


Company Overview 公司簡介

Established 19 September, 1988

Employees Taiwan 385 people, China 300 people

Capital Investment Taiwan: US＄58 million , China: US$ 1 million

Total Plant AreaTaiwan: 26,400 m2

China: 120,000 m2

Current CapacityTaiwan PCB 40,000 m2/month

China PCB 35,000 m2/month

QA System UL, ISO9001, IATF-16949, ISO14001


Global Reach, Local Presence 全球據點


Key Milestone 公司里程碑

7

1988 – 1989★ Establishment with capital investment of US$50M.★ Started PCB production.★ Multi-layer PCB production

2010-2015★ Established Punch factory★ Aluminum Flex board ★ MCPCB Coreboard (Copper)★ Increased production capacity to

40,000 m2/month

1995-1999★ Thin Foil PCB development and qualification★ Increasing capacity to 350,ooo sq.ft/month

from 15,000 m2/month★ Passed OTC audit (stock exchange)★ ISO 9001:2000 certified

2019★ IATF 16949 certified★ Established Gia- Tzoong

(ShenZhen) LTD. ★ DBC (Direct Bond Copper)

2001 - 2009★ ISO 14001 EMS and TS 16949

QMS for automotive certified★ FPC & Rigid-Flex board★ Metal Core PCB (Aluminum)


CORE PRODUCT

• Normal FR4 PCB

• Metal Core PCB (MCPCB)

• Rigid-Flex PCB (RFPCB)

• High Frequency PCB (Teflon)

• Heavy Copper FR4 PCB

• DBC(Direct Bond Copper)

MANUFACTURING

• CNC Drilling

• Copper Platting

• Inner Layer Image Transfer

• Etching

• Multi Layer Lamination

• Outer Layer Image Transfer

• Solder Mask Image

• Solder Mask Develop

• Legen Printing

• Punch

• CNC Routing

• O/S Testing

QUALITY

• QMS ISO 9000

• IATF-16949

• EHS ISO 14000

• UL

• IPC-600 Class 2/3

• Quality conformance and test

• RoHS & REACH (205) & CA65 in compliance

• 5S

• Continuous improvement

Differentiation through innovation!

Capability Profile 能力簡介


Organization Structure 組織圖

Chairman & PresidentJerry Tzeng

Sales & Marketing

Logistic

Manufacturing

Production R&D

Quality Assurance

QA Engineering

Administration

Finance


Employees Distribution 員工分配

Employee Taiwan

R/D & Engineering 37 (10%)

QA 28 (7%)

Direct 234 (61%)

Indirect 86 (22%)

Total 385

Employee China

R/D & Engineering 35 (11%)

QA & QC 80 (26%)

Direct 125(42%)

Indirect 60 (21%)

Total 300

35

80

125

60

R/D & Engineering

QA & QC

Direct

Indirect


Revenue 營收

Unit: million USD

0

5

10

15

20

25

30

35

40

45

50

2016 2017 2018 2019 2020 Forecast

41 43

35

30

35


PRODUCT PORTFOLIO

產品介紹


3Box

2

1 Normal FR42 – 24 Layers

Metal Core PCB1L+A/2L+A/4L+A single side, double side & multi-layers

3 Rigid-Flex (RFPCB)1F+2L, FR4/2F+4L, FR4/2F+Multi-layers FR4

5 Heavy Copper for FR4 PCB3 – 8 Oz

4 High Frequency (Teflon)Micro wave/mm Wave

Core Product Lines 核心產品線

6 BC(Direct Bond Copper)Copper thickness 0.127 – 0.5 mm


Rigid PCB

Application:• 3C accessories• Automotive• IPC (Industrial)• Medical• Security• Telecommunication


MCPCBAluminum Core

Application: • AR/VR• Automotive MCU• High Power• LED Light for automotive• Light bar for Display• Lighting(indoor/outdoor)


MCPCBCopper Core

Application:• 3D printer• Automotive Headlight (DLP)• Entertainment• Industrial Equipment• Medical• Projector and Pico Projector


MCPCBBendable Aluminum

BoardApplication:• Automotive Lighting• Special Lighting


Rigi-Flex Board(FR4+Flex/Aluminum+Flex)

Application:• Automotive Lighting• Cellular Phone Camera Module• Drone• Medical• Portable Measuring Device


High Frequency (Rogers / Teflon)

Application:• 5G-mmWave• Antenna• Automotive Radar• Education• Medical• Network


Heavy Copper Boardfor FR4 PCB

Application:• Power Supply• High Current Application


DBC (Direct Bond Copper)

Application• IGBT Module• MOSFET Power IC Module• Solar Cell Component• Power Drive Component


MANUFACTURING CAPABILITY

製程能力


Items Technology & Capability

Max. Layer Count 24 Layer (Blind and Buried Via)

Max Panel Size 21"x24"(Regular)

Min Board Thickness 2L:12mils/0.2mm ; 4L:16mils/0.4mm ; 6L:18mils/0.6mm

Max Board Thickness 197mil/4.9mm

Pattern Density - Outer Layer 3/3 mils

Pattern Density - Inner Layer 3/3 mils

Min Via Size (finish) 8 mils/0.2mm

Micro Via 4 mils/0.1mm

Hole Aspect Ratio 10 : 1

Surface Finishes HASL, OSP, Electrolytic Gold, Immersion Silver/Gold/TinENEPIG, Carbon ink (Peters ), Peelable Mask( Peters )

Controlled Impedance +/-10% Ohms for Regular

Contouring Routing, V-Groove, Beveling

Material of CCL FR-4 Tg150 to Tg190 degree C , Heavy Copper series (2 to 14 oz) ; High Frequency, Low DK/Low DF Material

Rigid PCB Key Capability 硬板製程能力


MCPCB Material Structure Thickness

Single-layer copper with AL/Copper Base

Finishing thickness : 0.25 ~ 3.5mm

Double-layer copper with AL/Copper Base


AL/Copper Base in the middle


Red: Copper FoilYellow: Thermal ConductivityGray : AL/Copper Base


MC & High Thermal Key CapabilitySolder Mask reflective paint

Reflective : 80% up Special White

Copper

0.5 ~ 4oz

Thermal conductivity epoxy prepreg

0.35~ 8 W/MK Halogen Free

Aluminum Core P.C.B

1050 / 5052 / 6~7 Series

Copper Core P.C.B

Thickness : 0.3 ~ 3.5mm


Thermal Material 導熱材料

PSCUL Type Mfr / 中文 Grade Thermal Conductivity

(W/mk) Tg RTI Breakdown Voltage(KVAC)

17 NRK / 日本理化 NRA-8 / NRP-8 1.8 110 130 5.9 (3mil) / 6.4 (5mil)

90 Bergquist/貝格斯 HT 2.2 150 140 11 (6mil)

91 Bergquist/貝格斯 MP 1.3 90 130 8.5 (3mil)

6 Polytronics / 聚鼎 TCB-2 3 130 110 5 (4mil)

94 Polytronics / 聚鼎 TCB-3 3 140 130 4.5 (4mil)

95 Polytronics / 聚鼎 TCB-4 4 140 110 4.5 (4mil)

89 Polytronics / 聚鼎 TCP-8 8 140 130 4.5 (4mil)

13 Elite / 台光 EM-MPB / EM-MP 2 120 130 5 (4mil)

15 Elite / 台光 EM-M1 / EM-M1 (20) 3 170 115 3 (4mil)

18 Ventec / 騰輝 VT-4B 1 / 3 / 5 130 130 4 (4mil)

12 Ventec / 騰輝 VT-4A2H 2.2 130 90 6 (4mil)

87 YU XINDA/煜鑫達 AL-100,200,300 1 / 2 / 3 120 120 2.5 (5mil)


DBC (Direct Bond Copper)

CeramicCopper

CopperAl wire

Space

Line

ITEM DESDRIPTION

CeramicMaterial 96%Al2O3、AlN(under developing)

Thickness 0.38 mm、0.50 mm、0.63 mm

Copper

Material OFHC 、Purity > 99.9%

Thickness 0.127 mm 0.20 mm 0.25 mm 0.30 mm 0.40 mm 0.50 mm

Line width 0.30 mm 0.35 mm 0.40 mm 0.45 mm 0.55 mm 0.65 mm

Space width 0.30 mm 0.35 mm 0.40 mm 0.45 mm 0.55 mm 0.65 mm

Etching Factor (A)/Tolerance(T) A > 2.0；T = ± 0.20 mm @ Cu thickness 0.3mm

Copper Peeling Strength Al2O3 > 60N/cm @ Cu thickness 0.3mm

Surface Finish Bare Copper、Anti-Oxidation、ENIG


Major Equipments (cont’d)

CNC Drilling Copper Plating Etching

Multi-Layer Lamination Laser Ablation MachineDirect Imaging


Major Equipments

Solder Mask Semi-Auto Printing

Solder Mask 4CCD Image

Punching CNC Routing O/S Testing

Legend Inkjet Printer


Concave Cup Blind Routing

Countersink Hole Anodic Treatment Screw Hole Tapping

Unique Technology – We Can do

Copper pedestal


ANALYTICAL CAPABILITY

分析能力


LaboratoryItem Equipment Type Set

1 金相顯微镜 / Gold Measuring OLYMPUS BX-51 1

2 X-RAY 螢光膜厚儀 / Measurement OXFORD X-Strata960 1

3 阻抗测試儀 / Impedance Inspector POLAR CITS 880 1

4 V-CUT殘厚儀 / Residual Thickness Inspector Mitsutoyo VT-210 1

5 微Ω計/OHM Meter GWINSTEK GOM-801H 1

6 拉力機 / Pull Stretch SHIMPO FGP-10 1

7 電子天平 / Electronic Balancer HINKO PENSHI PF-600 1

8 二次元測試儀 / 2D Coordinate Measuring Machine EZ 3D 1

9 離子污染機 / Ionic contamination Inspector Omega Meter 600 1

10 孔, 面銅测量儀 / Copper Thickness Inspector OXFORD CMI-700 2

11 粗糙度测量儀 / Roughness examine instrument Mitsutoyo - SJ.201 1

12 張力測試儀 / Tension Inspector Tetko Mat 1

13 錫爐 / Solderability Test pot PSC 1

14 標準棒/ Pin Gauge EM-0 ⊕ & EM-1 ⊕ & M1 PLUS 3

15 桌上型X射線螢光分析儀 / Desk-Top X-ray Fluorescent Analyzer, XRF EA1000AIII 1

16 分光式色差機 / Spectrophotometer CM-2600d 1

17 線距線徑量測儀 / Line distance wire diameter measuring instrument TOPRO TDS-12A 4


OUR COMMITMENT承諾


Customer-Oriented

Listen.Innovate.Personalized.

以客戶為導向.

People-Focused

Commitment is attitude.

以人為本.

Continuous Improvement (Kaizen)

Waste elimination and prevention

持续改善.

Corporate Social Responsibility

Green initiatives to use resources efficiently

企業社會責任.

Our Commitment To Excellence 追求卓越的承諾


Looking forward to working with you for success.

合作共創雙赢


We've Got You CoveredQUALITY - SPEED - EXPERIENCE - COST – SERVICE

Automotive, Industrial, Medical, Security, Display, Power, LED Lighting…From Simple, Double-Sided Boards to Complex, Multilayer…


THANKYOU

gia tzoong enterprise co., ltd. gia tzoong (shenzhen) ltd · professional mcpcb & pcb...

Documents