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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R

1 Date printed 27.07.11

Dear Customer, Congratulations on choosing a SCHUNK product. By choosing SCHUNK, you have opted for the highest precision, top quality and best service.

You are going to increase the process reliability of your production and achieve best

machining results – to the customer's complete satisfaction.

SCHUNK products are inspiring. Our detailed assembly and operation manual will support you. Do you have further questions? You may contact us at any time – even after purchase. You can reach us directly at the mentioned addresses in the last chapter of these instructions. Kindest Regards, Your SCHUNK GmbH & Co. KG Precision Workholding Systems Bahnhofstr. 106 - 134 D-74348 Lauffen/ Neckar Tel. +49-7133-103-2503 Fax +49-7133-103-2189 [email protected] www.schunk.com Document last updated: 26.07.2011

GSM-R ROTARY GRIPPER

MODULE WITH RADIAL GRIPPERS

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mailto:[email protected]

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Contents

1 SAFETY ................................................................................................................................................. 4

1.1 SYMBOL KEY .................................................................................................................................... 4 1.2 APPROPRIATE USE ........................................................................................................................... 4 1.3 ENVIRONMENTAL AND OPERATING CONDITIONS ................................................................................. 4 1.4 SAFETY NOTES ................................................................................................................................ 4

2 WARRANTY .......................................................................................................................................... 6

3 SCOPE OF DELIVERY ......................................................................................................................... 6

4 TECHNICAL DATA ............................................................................................................................... 6

5 ASSEMBLY AND COMMISSIONING ................................................................................................... 7

5.1 ASSEMBLY ....................................................................................................................................... 7 5.2 COMMISSIONING .............................................................................................................................. 9

5.2.1 Air connection / media connection ......................................................................................... 9 5.2.2 Checking the opening and closing times ............................................................................. 10 5.2.3 Securing the unit .................................................................................................................. 10 5.2.4 Securing the customer-specific structure ............................................................................ 11 5.2.5 Adjusting the end positions .................................................................................................. 11

6 FUNKTION UND HANDHABUNG ...................................................................................................... 15

7 MAINTENANCE AND CARE ............................................................................................................... 16

7.1 UTENSILS REQUIRED FOR MAINTENANCE ......................................................................................... 16 7.1.1 Lubricants required .............................................................................................................. 16 7.1.2 Adhesives required .............................................................................................................. 17

7.2 SCREW TIGHTENING TORQUES ....................................................................................................... 17 7.2.1 Screw tightening torques for gripper modules GSM-R ........................................................ 17 7.2.2 Screw tightening torques for feed-through compact module DKM ...................................... 17 7.2.3 Screw tightening torques for rotor drive FAN ...................................................................... 18

7.3 MAINTENANCE AND SERVICING INTERVALS ...................................................................................... 18 7.3.1 Maintenance and servicing intervals for feed-through compact module DKM .................... 18 7.3.2 Maintenance and servicing intervals for rotor drive FAN ..................................................... 18

8 ASSEMBLY (DISASSEMBLY AND ASSEMBLY) .............................................................................. 19

8.1 NOTES ON DISASSEMBLY AND ASSEMBLY OF UNIT ............................................................................ 19 8.2 ASSEMBLY DRAWINGS .................................................................................................................... 20

8.2.1 Assembly drawing for basic modules .................................................................................. 20 8.2.2 Assembly drawing for the DKM and FAN modules .............................................................. 21 8.2.3 Assembly drawing for gripper modules ................................................................................ 22

8.3 DISASSEMBLY / ASSEMBLY OF THE UNIT INTO THE BASIC MODULES ................................................... 23 8.4 DISASSEMBLY / ASSEMBLY OF THE GRIPPER MODULE ....................................................................... 24

8.4.1 Version without gripping force safety device GSM-R .......................................................... 24 8.4.2 O.D gripping version with gripping force safety device - GSM-R......................................... 25 8.4.3 Fitting orientation of the magnets Item 120.......................................................................... 26

8.5 DISASSEMBLY / ASSEMBLY OF THE FEED-THROUGH COMPACT MODULE DKM (ITEM 40) .................... 27 8.6 REPLACING A SHOCK ABSORBER ON S-VERSIONS ............................................................................ 28 8.7 REPLACING AN ELASTOMER ON E-VERSIONS ................................................................................... 29 8.8 DISASSEMBLY / ASSEMBLY OF THE ROTOR DRIVE FAN (ITEM 50) ...................................................... 30

9 BILLS OF MATERIALS ...................................................................................................................... 31

9.1 BASIC BILLS OF MATERIALS ............................................................................................................. 31

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9.1.1 Module bills of materials for the GSM-R .............................................................................. 31 9.1.2 Structure bills of materials for the individual modules DKM-GSM-R-10 to R-40 ................. 33 9.1.3 Structure bills of materials for gripper modules GSM-R-10 to R-40 .................................... 36 9.1.4 Structure bills of materials for rotor drives FAN ................................................................... 39 9.1.5 Additional bills of materials: Cushioning .............................................................................. 40

9.2 BILLS OF MATERIALS FOR ENCLOSED PACKS .................................................................................... 41 9.2.1 Structure bills of materials for enclosed packs of rotor drives FAN 25-64 ........................... 41 9.2.2 Structure bills of materials for enclosed packs GSM-R ....................................................... 42

9.3 BILLS OF MATERIALS FOR SEALING KITS .......................................................................................... 42 9.3.1 Structure bills of materials for sealing kits of rotor drives FAN 25-64 .................................. 42 9.3.2 Structure bills of materials for sealing kits of gripper modules R-10 to R-40 ....................... 43

10 ACCESSORIES ................................................................................................................................... 44

10.1.1 Assembly and set-up MMS-P 22 ......................................................................................... 44

11 TRANSLATION OF ORIGINAL EC DECLARATION OF INCORPORATION .................................... 48

12 CONTACT ........................................................................................................................................... 49

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1 Safety

1.1 Symbol key

You will find this symbol wherever hazards for persons or damage to the product are possible.

This symbol indicates important information on the product or its handling.

1.2 Appropriate use

The unit must only be used within the scope of its technical data. Appropriate use also includes compliance with the conditions the manufacturer has specified for commissioning, assembly, operation, the environment and maintenance. Using the unit with disregard to even a minor specification will be deemed inappropriate use. The manufacturer assumes no liability for any injury or damage resulting from inappropriate use.

1.3 Environmental and operating conditions

- Use the unit only within the application parameters defined in the Technical Catalog. The most recent version applies (according to the General Terms and Conditions). Please make sure that your application has been checked based on the current SCHUNK calculation program. If this is not the case, we can provide no warranty.

- Requirement for quality of the compressed air according to ISO 8573-1: 6 4 4 - Clean ambient conditions at room temperature are required. If these conditions are

not ensured, the maintenance interval will be shorter, depending on the actual utiliza-tion.

- The environment must be free of splashing water and vapors, and also of abrasive dust and process dust. This does not apply to units designed especially for dirty envi-ronments.

1.4 Safety notes

1. There are potential risks associated with the unit, for example if: - the gripper is improperly used, installed or serviced. - the gripper is used other than for the intended purpose. - the EC Machine Directive, the accident prevention regulations, the VDE

guidelines or the safety and installation instructions are not observed.

2. All personnel who are responsible for installation, commissioning and servicing must have read and understood the entire operating manual, in particular the chapter on »Safety«. It is recommended to have this confirmed in writing.

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3. Installation and dismantling, mounting of the proximity switches, connections and commissioning may be carried out only by authorized personnel.

4. Work procedures that impair the correct functioning and operational safety of the product are prohibited.

5.

Do not move any parts by hand when the unit is connected to the power supply.

6. Do not touch the mechanics when they are uncovered and do not reach between the gripper fingers.

7.

The power supply cables must be removed for assembly, modification, maintenance and adjustment of the unit.

8.

Carry out all maintenance, modifications or attachments outside of the danger zone.

9.

During installation, connection, adjusting, commissioning and testing, measures must be taken to prevent the risk of inadvertent activation of the unit by the fitter or other persons.

10. Protective covers must be provided for the use of all handling modules in accordance with EC Machine Directive, Section 1.4.

11.

There is a danger due to falling or ejected objects. Preventive measures must be taken to prevent the falling or ejection of potentially dangerous objects (machined workpieces, tools, chips, debris, waste, etc.).

12.

Additional bore holes, threads or attachments not offered by SCHUNK as accessories may be mounted only after obtaining the approval of SCHUNK.

13.

Grippers which use spring force for clamping, or which have a gripping force maintenance system with springs, are spring loaded. Therefore special care is to be taken when dismantling this type of unit.

14.

After an emergency stop, grippers with a mechanical gripping force maintenance system can keep on moving independently in the direction determined by the mechanical gripping force maintenance system. The gripper limit positions can be secured using SCHUNK SDV-P valves in the event of an emergency stop.

15.

The top jaws, especially for grippers with mechanical gripper support, must be designed so that the gripper, when depressurized, reaches one of the end posi-tions – open or closed – so that no residual energy can be released during chang-ing of the top jaws.

16. In addition, the applicable safety regulations and accident prevention regulations must be observed.

Do not move any parts by hand when the unit is connected to the power supply.

Do not reach into the open mechanical parts and the area of motion of the rotary unit.

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Rotary units with internal springs can have parts that are under spring tension. Therefore, special care is necessary when dismantling such a unit.

In the event of emergency shut-down the rotary unit can still move due to a drop in pressure. If such movement is not desired, the position of the unit in the event of emergency shut-down can be secured in any end position with the use of SCHUNK SDV-P valves.

2 Warranty

The warranty period is 24 months after the delivery date from the factory, provided that the unit was used appropriately in 1-shift operation and that the specified maintenance and lubrication intervals were observed. Components coming into contact with workpieces as well as wearing parts are not included in the In this context, please also see our General Terms and Condi-tions.

3 Scope of delivery

The scope of delivery comprises:

- Pneumatic rotary gripper module with radial grippers type GSM-R, depending on the version ordered (without solenoid switch and without top jaws)

- Enclosed pack (for content see chapter 9.2 Bills of materials for enclosed packs, on page 41)

- Accessories (for separate order - see catalogue)

4 Technical data

The airborne sound emitted from the unit is <= 70dB(A) Please consult our catalogue for further technical details. The latest version is valid in each case (in accordance with chapter 2.3, General Terms and Conditions). Please check whether your individual case has been checked using the calculation program for rotary actuators (SSE) and grippers (SSG). If this is not the case, we reserve the right to refuse warranty claims. (The calculation program is available free of charge at: www.schunk.com >Service > Down-loads)

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5 Assembly and commissioning

5.1 Assembly

For connection dimensions, please refer to the corresponding drawings in the latest catalog, or our CAD data service on the Internet (link at www.schunk.com )

IMPORTANT! The energy supply must be switched off during assembly. Please also observe the safety notes in chapter 1.4 page 4.

Figure 5-1 Securing of the GSM at the side and the base

**) To ensure the sensors function correctly, use the A2-screws in the enclosed pack, see chap-ter 9.2.1 Structure bills of materials for enclosed packs of rotor drives FAN 25-64 on page 41.

To ensure reliable monitoring, these should also be made from non-ferromagnetic mate-

rial. (See also chapter 5.2.2 page 10.)

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GSM/SFL basic size 25 40 64

/1A/ /1B/ /1C/

Guide sleeve when the unit is secured from the side and depth of fit in the mounting plate

dia. 5 2 deep item 205

dia. 8 2.5 deep item 206


/2/ Guide sleeve when the unit is secured at the base and depth of fit in the mounting plate


dia. 6 2.5 deep item 205


/3A/ /3B/ /3C/

Thread diameter, when the unit is secured from the side, for screwing through

M2.5 item 232

M4 item 232

M5 item 232

/4A/ /4B/ /4C/

Thread diameter and max. depth of engagement, when the unit is secured from the side, for screwing on

M3 12.2 deep item 231

M5 19 deep item 231

M6 25 deep item 231

/5/ Thread diameter, when the unit is secured at the base, for screwing through

M2.5 M3 M5

/6/ Thread diameter and max. depth of engagement, when the unit is secured at the base, for screwing on

M3 8 deep

M4 8 deep

M6 11 deep

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5.2 Commissioning

For connection dimensions, please refer to the corresponding drawings in the latest catalog, or our CAD data service on the Internet (link at www.schunk.com)

5.2.1 Air connection / media connection

IMPORTANT: When connecting, the energy supply must be switched off. Please also observe the safety notes (chapter 1.4 page 4).

IMPORTANT: The central air unit must be provided with a maintenance unit, which is placed as near to the consumer as possible.

IMPORTANT: If the end positions for the stroke and swivel movements are not free of bumps or bounce, the particular movement must be adjusted using exhaust flow restriction.

NOTE: - Open only the required connections and close off air intakes that are not required with

suitable dummy stoppers. Locking screws for the main air connections are included in the Structure bills of materials for enclosed packs of rotor drives FAN 25-64, see chapter 9.2.1 on page 41.

- For hoseless assembly, use the O-rings (item 207) in the enclosed pack (see chapter 9.2.1 Structure bills of materials for enclosed packs of rotor drives FAN 25-64, page 41). Here too, any restriction that may be necessary should also be noted.

- Pressure medium: Compressed air. Requirement on the quality class of compressed air according to DIN ISO 8573-1: 6 4 4

Figure 5-2 Air connections

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“A” to “D” are main connections, “a” to “d” are direct connections “A” / “a” Swivel toward 180° or 90° position “B” / “b” Swivel toward 0° position “C” / “c” Move gripper into »OPEN« position for GSM-P, Move gripper into »CLOSED« position for GSM-Z/-R/-W “D” / “d” Move gripper into »CLOSED« position for GSM-P, Move gripper into »OPEN« position for GSM-Z/-R/-W Connections “C” and “D” for the modules with a base cross section of 25x25 are slightly offset from center When using direct connections “a” to “d”, the locking screws (item 230) included in the enclosed pack (see chapter 9.2.1 Structure bills of materials for enclosed packs of rotor drives FAN 25-64, page 41) must be used for the corresponding main connections “A” to “D”. When using direct connections “a” to “d”, also ensure there is adequate restriction, which should be adjusted by means of exhaust flow restriction. To achieve this, the restriction reduc-ers (item 95), as they are known, of the main connections, which are designed for a moderate attached load, can be fitted in the adapter plate for example.

5.2.2 Checking the opening and closing times

If you cannot reach the opening and closing times mentioned in the latest catalog, please check the following: Flow control valves are opened to the maximum extent possible?

(Movement still has to be shock-free!) Inner diameter of air hoses is sufficient for the gripper‟s air consumption? Air hose between valve and gripper is as short as possible? Flow rate of valve is sufficient for the gripper‟s air consumption?

If you still cannot achieve the cycle times mentioned in the latest catalog, we recommend the use of quick-air-vent-valves directly at the gripper.

5.2.3 Securing the unit

Securing the unit at the base (with adapter plate similar to /A/, /B/ or /C/, see Figure 5-1, page 7) The unit can be assembled from the side of the unit using screws (item /6/). Threads are pro-vided in the housings for customer-specific securing from the other side. (The screws (items /5/ and /6/) are not included in the scope of delivery.) Guide sleeves (item /2/) (see chapter 9.2.1 Structure bills of materials for enclosed packs of rotor drives FAN 25-64, page 41) are to be

used to ensure safe transfer of lateral forces and positioning of the unit.

Securing the unit from the side (with adapter plate similar to /A/, /B/ or /C/) The unit can be assembled from the side of the unit using A2 screws (item /3A/, /3B/ or /3C/) included in the enclosed pack (see chapter 9.2.1 Structure bills of materials for enclosed packs of rotor drives FAN 25-64, page 41). Threads are provided in the housings for customer-specific securing from the other side. (The A2 screws (item /4A/, /4B/ or /4C/) are included in the enclosed pack, chapter 9.2.1 Structure bills of materials for enclosed packs of rotor drives FAN 25-64, page 41.) Guide sleeves (item /1A/, /1B/ or /1C/) (see chapter 9.2.1 Structure bills of materials for enclosed packs of rotor drives FAN 25-64page 41) are to be used to ensure safe transfer of lateral forces and positioning of the unit.

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IMPORTANT To ensure reliable monitoring using solenoid switches, the adapter plates in particular and the attachments in the immediate vicinity of the unit should be made from non-ferromag-netic material. Otherwise, the monitoring using magnet sensors could be severely affected. (see chapter 10 Accessories page 44 refer to chapter on solenoid switches, if chapter ex-ists)

IMPORTANT When monitoring using solenoid switches, a minimum distance of 10 mm between the units should always be adhered to when assembling several units side by side. (see chapter 10 Accessories page 44 refer to chapter on solenoid switches, if chapter exists)

5.2.4 Securing the customer-specific structure

IMPORTANT! Any impacts when inserting the cylindrical pins or guide sleeves will damage the unit and are therefore not permitted.

Securing the customer-specific structure to the gripper fingers GSM-R Per gripper finger, we recommend using both threaded holes for screws, as well as the two recesses for guide sleeves, for securing the customer-specific top jaws (item 201). The re-quired guide sleeves are included in the enclosed pack (see chapter 9.2.2 Structure bills of ma-terials for enclosed packs GSM-R, page 42), mounting screws are not included.

5.2.5 Adjusting the end positions

Figure 5-3 Sectional diagram

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Adjusting the end position for elastomer cushioning:

1. Connect connections A and B to the compressed air supply.

2. Load connections A and B alternately and allow the unit to swivel.

3. Load connection B, the rotary actuator reaches the limit position by turning counter-clockwise. (See also chapter 5.2.1, Figure 5-2, page 9. The limit position in the direction of the 0°-end position is reached.)

4. Place the unit on a measuring table on its side, with the air connections facing up. 5. Undo the lock nut item 124 and twist the stop item 83.

To increase the area of the angle of traverse, unscrew the stop, but only to the max. projec-tion dimension B. To reduce the area of the angle of traverse, screw in the stop, but only to the min. projection dimension A. (For the projection dimensions A and B see Figure 5-5 and Table 5-1.) Once you have set the angle of traverse, tighten the lock nut item 124.

6. Load connections A and B alternately and allow the unit to swivel. 7. Repeatedly check the angle of traverse that you set. Repeat steps 5 and 6 until the desired

position is reached reliably, even after swiveling several times.

8. To set the second limit position, proceed as for steps 5 to 7, but this time load connection A. For angles between “0°” and “180°”, or “0°” and “90°” place additional steel balls (item 108), see chapter 9.2.1 Structure bills of materials for enclosed packs of rotor drives FAN 25-64, page 41, in the ball guideway. Please also note chapter 8.5 /Disassembly / assembly of the feed-through compact module on page 27. The number of steel balls needed for this and the permissible minimum and maximum projections for the stops item 83 are given in Table 5-1.

Adjusting the end position for hydraulic cushioning using shock absorbers:

Proceed as for steps 1 to 8 of the elastomer cushioning, but instead of the stops (item 83) - use shock absorbers (item 120) and instead of the lock nut (item 124) - use the shock absorber nut (item 121). For angles between “0°” and “180°”, or “0°” and “90°” place additional steel balls (item 108), see chapter 9.2.1 Structure bills of materials for enclosed packs of rotor drives FAN 25-64, page 41, in the ball guideway. The number of steel balls needed for this and the permissible minimum and maximum projections for the shock absorbers (item 120) for S-versions or stops (item 83) for E-versions are given in Table 5-1. To insert the balls, proceed as described in chapter 8.6 Replacing a shock absorber on S-versions on page 28 or chapter 8.7 Replacing an elastomer on E-versions on page 29 and insert the balls into the resulting opening.

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IMPORTANT! It is imperative that you observe the permissible minimum and maximum projections; in other words, if you do not achieve an angle of traverse by adjusting the shock absorbers (item 120) or the stops (item 83), then this must be done by inserting or removing steel balls (item 108). At least one ball per side must be fitted, however.

Total area of angle of traverse, standard 90° or 180°

Basic size 25 Basic size 40 Basic size 64

Minimum area of angle of traverse reducible down to 0° for any position be-tween total area of the angle of traverse of standard unit

Angle limitation per ball [°] 32 19 13.5

min. projection A [mm] E-versions 4 3 4.5

max. projection B [mm] E-versions 7 7 9.5

min. projection A [mm] S-versions - 19.5 28

max. projection B [mm] S-versions - 23.5 33

Table 5-1 Total area of angle of traverse

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Figure 5-4 Adjustment and monitoring range for angle of traverse GSM

Figure 5-5 Total range for angle of traverse

Figure 5-6 Stepless angle adjustment using balls

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6 Funktion und Handhabung

The rotary gripper module GSM is a combi-nation of rotary drive and gripper. By vent-ing the compressed air connections of the rotary part alternately, a so-called rotor in the bottom part of the unit rotates back and forth. The swivel movement is transferred to

the entire gripper module, which also ro-tates. Adjustable end stops are used for the fine adjustment of the end positions of the angle of traverse. A coarse adjustment of the end positions can be made by insert-ing balls. The speed should be regulated via external one-way flow control valves (restricted exhaust flow). By venting the compressed air connections of the gripper module alternately, a piston moves internally up and down. A mecha-nism transfers the piston motion into the direction of motion of the gripper‟s base jaws. As intended, the GSM unit is used for grip-ping and rotating masses.

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16 Druckdatum 27.07.11

7 Maintenance and care

For item numbers see chapter 8.2 Assembly drawings, page 20 and chapter 9 Bills of materials, page 31.

7.1 Utensils required for maintenance

7.1.1 Lubricants required

PGM RGM WGM ZGM SFL DKM FAN

Renolit HLT2 (not on sur-faces that as-sume a func-tion at the rota-ry feed-through

Item 100 Item 101 Item 102

For cylin-der

faces and seals

(items 4, 31, 39,

43, 100, 101, 102)

For cylin-der faces

and seals

(items 4, 31, 39, 42, 100, 101,

102)

For cylin-

der faces and

seals (items 4, 23, 24, 25, 36, 39, 44,

46)

-

Item 42 Item 43 Item 44 Item 46

Item 109

Item 131

GP303-P -

Item 4 Item 38

Item 101 Item 113

Item 4 Item 37 Item 42 Item 101 Item 113

Item 3 Item 4

- - -

ISOFLEX To-pas NCA 52 (MPG grease)

Item 3 Item 4 Item 15 Item 35

- - - - Item 85

Item 122 -

Mixture of Inter-flon Fin assembly grease to Inter-flon Fin Lube EP (mass ratio 1:1)

Item 103 Item 103 Item 103 Item 103 -

Item 11 Item 82 Item 42 Item 43 Item 44 Item 46

*)


Item 109 Item 110

Figure 7-1 Greases used

Comparable greases from other manufacturers may also be used *) in particular seals for rotary feed-through and related surfaces.

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7.1.2 Adhesives required

GSM-P GSM-R GSM-W GSM-Z DKM

Activator from Weicon for all magnets

Item 120 Item 120 Item 120 Item 120 -

Adhesive from Weicon 302-10 for all magnets


Adhesive from Weicon 302-43 for all screws

Item 110/ 111/112

Item 110/131

Item 110 Item

110/111 Item

104/140

Table 7-1 Adhesives used

Comparable adhesives and activators from other manufacturers may be used.

7.2 Screw tightening torques

7.2.1 Screw tightening torques for gripper modules GSM-R

GSM-R Item 110

10 0.5 Nm

16 1.3 Nm

20 2.7 Nm

25 5.8 Nm

32 6 Nm

40 21 Nm

Table 7-2 Screw tightening torques for GSM-R

7.2.2 Screw tightening torques for feed-through compact module DKM

Rotary gripper module Item

121/124 Item 133 Item 140 Item 231 Item 232

GSM-P-20/-P25 Basic size

25x25 0.8 Nm 0.6 Nm 0.8 Nm 1.4 Nm 0.8 Nm GSM-W-10/-R-10

SFL-25

GSM-P-32/-P-40

Basic size

40x40 1.2 Nm - 2 Nm 6 Nm 3 Nm

GSM-Z-30/-Z-38

GSM-W-16/-W-20

GSM-R-16/-R-20

SFL-40

GSM-P-50/-P-64

Basic size

64x64 2.0 Nm - 4 Nm 10 Nm 6 Nm

GSM-Z-45

GSM-W-25/-W-32/-W-40

GSM-R-25/-R-32/-R-40

SFL-64

Table 7-3 Screw tightening torques for DKM

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7.2.3 Screw tightening torques for rotor drive FAN

Rotor drive Item 101 Item 104

FAN 25 0.7 Nm 0.7 Nm

FAN 40 1.3 Nm 1.3 Nm

FAN 64 3.1 Nm 3.1 Nm

Table 7-4 Screw tightening torques for FAN

7.3 Maintenance and servicing intervals

Maintenance and servicing intervals for gripper

Type GSM-R 10 16 20 25 32 40

Maintenance intervals [mio. cycles]

2 2 2 2 2 2

Table 7-5 Maintenance and servicing intervals for GSM-R

Environmental temperatures of more than 60 °C/ 140 °F can harden the used lubricants faster. Therefore, lubrication and maintenance works have to be carried out more often.

7.3.1 Maintenance and servicing intervals for feed-through compact module DKM

Type DKM 25 40 64


2 2 2

Table 7-6 Maintenance and servicing intervals for DKM

7.3.2 Maintenance and servicing intervals for rotor drive FAN

Type FAN 25 40 64


2 2 2

Table 7-7 Maintenance and servicing intervals for FAN

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8 Assembly (disassembly and assembly)

8.1 Notes on disassembly and assembly of unit

It is essential to observe the safety notes in chapter 1.4 page 4.

Please observe the following instructions to ensure correct functioning of the unit: 1. Required quality class for compressed air in accordance with

DIN ISO 8573-1: 6 4 4 2. Bare external steel parts must be oiled or greased. 3. Perform maintenance on the unit after the intervals specified in section 7.3 Maintenance

and servicing intervals on page 18 . During maintenance work, certain parts must be fitted with oil or grease (basic greas-

ing). Proceed here as per the instructions for disassembling and assembling in chapters 8.3 to 8.8 for the gripper module, for the feed-through compact module DKM and for the ro-tor drive FAN.

4. Every time you perform maintenance on the unit, the seals listed in the sealing kit (see chapter 9.3 Bills of materials for sealing kits on page 42) must be replaced. The com-plete sealing kit is available from SCHUNK.

5. The use of locking agents is described in the assembly description in chapter 8 Assembly (disassembly and assembly) , page 19 and chapter 7.1.2 Adhesives re-quired, page 17.

6. The used magnets have to be mounted in the correct position and are glued then. For this purpose, follow the instructions in chapter 8 Assembly (disassembly and assembly) , page 19 and chapter 7.1.2 Adhesives required, page 17.

7. Nuts and screws must be tightened to the tightening torques specified in chapters

7.2.1 Screw tightening torques for gripper modules GSM-R, 7.2.2 Screw tightening tor-

ques for feed-through compact module and 7.2.3 Screw tightening torques for rotor

drive FAN.

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8.2 Assembly drawings

8.2.1 Assembly drawing for basic modules

Figure 8-1 Overview of basic modules

Item Designation

31-34 Gripper modules PGM / ZGM / WGM / RGM

40 Feed-through compact module DKM GSM

50 Rotor drive FAN

Table 8-1 Overview of basic modules

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8.2.2 Assembly drawing for the DKM and FAN modules

Figure 8-2 Assembly drawing for the DKM and FAN modules

*) These parts are available in the sealing kit (see chapter 9.3.1 Structure bills of materials for sealing kits of rotor drives FAN 25-64 on page 42) and can only be ordered as a complete kit.

**) only available for basic size 25 x 25 ***) only available for basic sizes 40 x 40 and 64 x 64

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8.2.3 Assembly drawing for gripper modules

Figure 8-3 Assembly drawing for gripper modules

*) included in the structure bill of materials for the feed-through compact module DKM (see chapter 9.1.2 Structure bills of materials for the individual modules DKM-GSM-R-10 to R-40 on page 33).

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8.3 Disassembly / assembly of the unit into the basic modules


Please refer to the assembly drawing in chapter 8.2.1 page 20 for the disassembly / assembly of the unit into the basic modules.

For disassembly proceed as follows:

- Remove the compressed air lines. - Turn the gripper module (GSM) to the center position. - Remove the screws (item 104) and pull the feed-through compact module DKM (item

40) from the rotor drive FAN (item 50).

For assembly proceed as follows: - Turn the squared end of the rotor drive (item 53) with the longer side in the direction

of the center of air connections A and B. - Turn DKM stop 1 (item 81) with the magnets in the direction of the 90° position, i.e.

for 090-version one magnet points toward the 90° position and the other toward the 180° position.

Place the feed-through compact module DKM (item 40) onto the rotor drive FAN (item 50) and screw the two modules together using the screws (item 104). Note the permissible tightening torques for this (see Table 7-4 on page 18).

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8.4 Disassembly / assembly of the gripper module


Please refer to the assembly drawing in chapter 8.2.3 Assembly drawing for gripper modules page 22 for the disassembly / assembly of the gripper modules.

When assembling, note the permissible screw tightening torques, the lubricating greases and adhesives to be used in chapters 7.2 Screw tightening torques page 17, 7.1.1 Lubricants re-quired page 16 and 7.1.2 Adhesives required page 17)

8.4.1 Version without gripping force safety device GSM-R

Please refer to the assembly drawing in chapter 8.2.3 Assembly drawing for gripper modules page 22 for the disassembly / assembly of the gripper modules.

GSM-R: For disassembly proceed as follows: 11. Remove all air connections. 12. Remove the pin rollers or solid shafts (item 113) out of the bushing (item 43) and remove

the base jaws (item 38) out of the bushing. 13. Twist the guide bushing (item 34 or item 39) in the bushing (item 43) by 90°. 14. Carefully pull the piston rod (item 4) up and out of the bushing (item 43). 15. Remove the magnet (item 120) out of the piston (item 31). See Table 8-2 Installing the cir-

cular magnets on page 26. 16. Unscrew the screw (item 110) and pull off the piston (item 31) from the piston rod (item 4).

Pull the sealing rings (item 192) down from the piston. 17. Pull the disk (item 26) and the guide bushing (item 34 or item 39) from the piston rod (item

4). Remove the sealing rings (item 100 and item 101) from the guide bushing. 18. Remove the pin rollers (item 114) out of the piston rod (item 4). 19. Clean all parts thoroughly and check all parts for damage and wear. 20. Replace the seals listed in the sealing kit (see sealing kit list, chapter 9.3 Bills of materials

for sealing kits on page 42).

GSM-R: For assembly proceed as follows: When assembling, note the permissible screw tightening torques, the lubricating greases and adhesives to be used in chapters 7.2 Screw tightening torques page 17, 7.1.1 Lubricants re-quired page 16 and 7.1.2 Adhesives required page 17) 1. Grease the guide grooves in the bushing (item 43). 2. Grease the seals (item 100 and 101) and fit these seals onto the guide bushing (item 34 or

item 39). 3. Insert the pin rollers (item 114) into the piston rod (item 4). 4. Grease the piston rod (item 4) in the area of the pin rollers separated from the bottom part

of the piston rod. (see lubricating greases in chapter 7.1.1 Lubricants required, page 16).

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5. Slide the disk (item 26) and the guide bushing (item 34 or item 39) onto the piston rod (item 4).

6. Grease the seals (item 102) and pull them onto the piston (item 31). 7. Fasten the piston (item 31) onto the piston rod (item 4) with the aid of the screw (item 110). 8. Glue the magnet into the piston, as shown in Table 8-2 Installing the circular magnets on

page 26. 9. Insert the piston rod (item 4), with the parts attached, carefully into the bushing (item 43). 10. Twist the guide bushing (item 34 or 39) in the bushing (item 43) by 90° and thereby fasten

the guide bushing in the bushing. 11. Grease the bearing faces of the base jaws (item 38) and fit them into the bushing with the

aid of the pin rollers/solid shafts (item 113).

8.4.2 O.D gripping version with gripping force safety device - GSM-R

GSM-R-...-AS: For disassembly proceed as follows: 1. Repeat steps 1 to 10 for disassembling the gripper without gripping force safety device.

Instead of the fitting disk (item 26), a spring assembly is installed to ensure the gripping force is maintained.

2. Take care when undoing the guide bushing (item 34 or item 39) in step 3; it is spring loaded.

GSM-R-...-AS: For assembly proceed as follows: When assembling, note the permissible screw tightening torques, the lubricating greases and adhesives to be used in chapters 7.2 Screw tightening torques page 17, 7.1.1 Lubricants re-quired page 16 and 7.1.2 Adhesives required page 17) 1. Repeat steps 1 to 11 for assembling the gripper without gripping force safety device. How-

ever, a spring assembly is installed to ensure the gripping force is maintained. 2. Remember that for the version with gripping force safety device a spring assembly (item

121) is placed between the guide bushing (item 35 or 39) and piston (item 31) in step 5 of the assembly without gripping force safety device.

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8.4.3 Fitting orientation of the magnets Item 120

View from the top - Adjustment of the swivel angle for 0-180 ° variants

0° 90° 180°

View from the top - Adjustment of the swivel angle for 0-90 ° variants

0° 90°

In case of GSM with a basic size 25 x 25, the magnets will be installed in the same turned posi-tion as the magnetic switches, and is also turned by 90°. The relative orientation to the sensors is essential!

Table 8-2 Installing the circular magnets

For item numbers see chapter on structure bills of materials for the gripper modules

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8.5 Disassembly / assembly of the feed-through compact module DKM

(item 40)


Important! If the housing (item 11), the bearing ring (item 82) or the bushing (item 44 or 46) is replaced, then a new set of fitting disks (item 111 and item 112) must be ordered. (see chapter 9, Bills of materials, page 31)

Please refer to the assembly drawing in chapter 8.2.2 Assembly drawing for the DKM and FAN modules page 21 for the disassembly / assembly of the gripper modules. For disassembly proceed as follows: In order to start disassembling the DKM, the steps in chapter 8.3 Disassembly / assembly of the unit into the basic modules, page 23 must have been completed. Remove the O-rings (item 109) and the DKM GSM ball guideway (item 85) from the DKM GSM housing.

Important! The balls (item 142) are loose in the DKM GSM ball guide (item 85).

1. Remove the balls (item 142). 2. Undo the screws (item 140) from the bushing of the gripper module (item 31-34) and pull

the DKM GSM stop 1 (item 81) and the set of fitting disks (item 111/112) off from the bush-ing (item 44 or 46).

3. Pull the gripper module (item 31-34) out of the DKM GSM housing. For elastomer versions proceed as follows: 4. Remove the stops (item 83) after first loosening the nuts (item 124). 5. Also remove the pin rollers (item 122). For shock absorber versions proceed as follows: 4. Remove the absorbers (item 120) after first loosening the nuts (item 121). 5. Also remove the sleeves (item 122).

For assembly proceed as follows: When assembling, note the permissible screw tightening torques, the lubricating greases and adhesives to be used in chapters 7.2 Screw tightening torques page 17, 7.1.1 Lubricants re-quired page 16 and 7.1.2 Adhesives required page 17)

1. Before starting to assemble the unit, read chapter 8.1 Notes on disassembly and as-sembly of unit, page 19.

2. Grease the DKM GSM housing (item 11) and the bushing (item 44 or item 46) at the bearing faces and bearing points.

3. Grease the bearing ring (item 82).

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4. Insert the bearing ring, with the outer chamfer facing down, into the DKM GSM hous-ing.

5. Grease the O-rings (item 103) and fit them into the grooves on the bushing (item 44 or item 46).

6. Insert the gripper module into the DKM GSM housing. 7. Adjust the axial bearing seat of the bushing to suit the fitting disks (item 111 or 112). 8. Place the DKM stop 1 (item 81) onto the bushing and fasten it to the bushing using

the screws (item 140). 9. Grease the DKM ball guide (item 85). 10. Turn the bushing so that the DKM stop 1 (item 81) is facing the opposite direction to

the bores for the cushioning. For elastomer versions proceed as follows:

11. Grease the pin rollers (item 122) and insert the pin rollers into the holes provided. 12. Place one ball (item 142) into each housing in front of the pin roller (item 122) and

screw the DKM stop 2 (item 83) into the housing. For shock absorber versions proceed as follows:

11. Grease the sleeves (item 122) and push the sleeves onto the absorbers (item 120). Guide the sleeve into the hole provided in the DKM GSM housing (item 11) and screw the absorber into the housing.

12. Place one ball (item 142) into each housing in front of the sleeve (item 122). 13. 14. Fit the lock nut (item 124) onto the stops/shock absorbers. 15. Then screw the DKM module (item 11) to the rotor drive FAN with the aid of the

screws (item 104). For this note the assembly of the basic modules in chapter 8.3, page 23.

8.6 Replacing a shock absorber on S-versions


Remove the compressed air lines The shock absorbers have a limited tool life, depending on their wear. Their function should therefore be checked regularly. The shock absorber operates correctly if the unit moves gently into the end positions. When replacing, pay attention to the control number „-347‟ at the end of the damper designation. These specially tested shock absorbers are to be purchased exclu-sively from SCHUNK. When replacing an absorber, you should order the complete additional bill of materials for hy-draulic cushioning. When replacing proceed as follows:

1. Loosen the lock nut (item 124). 2. Remove the shock absorber (item 121) from the unit, the sleeve (item 122) should also

be disassembled. If this cannot be detached together with the shock absorber, a small bar magnet or turning the unit by hand may be of help.

Clean all parts thoroughly and check all parts for damage and wear.

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Assembly is carried out in reverse order, then the end positions are to be readjusted, see chapter 5.2.5 Adjusting the end positions, page 11.

8.7 Replacing an elastomer on E-versions


Remove the compressed air lines The elastomers have a limited tool life, depending on their wear. Their function should therefore be checked regularly. The elastomer operates correctly if the unit moves gently into the end positions. When replacing an elastomer, you should order the complete additional bill of materials for elastomer cushioning. When replacing proceed as follows:

1. Loosen the lock nut (item 124). 2. Remove the DKM stop (item 83) from the unit, the pin roller (item 122) should also be

disassembled. If this cannot be detached together with the DKM stop (item 83), a small bar magnet or turning the unit by hand may be of help.

Clean all parts thoroughly and check all parts for damage and wear.

Assembly is carried out in reverse order, then the end positions are to be readjusted, see chapter 5.2.5 Adjusting the end positions, page 11.

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8.8 Disassembly / assembly of the rotor drive FAN (item 50)


Please refer to the assembly drawing in chapter 8.2.2 Assembly drawing for the DKM and FAN modules page 21 for the disassembly / assembly of the gripper modules.

For disassembly proceed as follows: 1. Remove the compressed air lines. 2. Undo the screws (item 101) and remove the upper housing (item 51) from the lower housing

(item 52). 3. Remove the O-rings (item 109) and the guide sleeve (item 108). 4. Remove the rotor (item 53) out of the housing (item 52) and pull the bearings (item 100) off

from the rotor. 5. Pull the O-rings (item 110) down from the rotor. 6. Remove the stop rotor (item 58) and pull the compression seal (item 59) off from the stop

rotor. 7. Clean all parts thoroughly and check all parts for damage and wear. 8. Replace the seals listed in the sealing kit (see sealing kit list, chapter 9.3 Bills of materials

for sealing kits on page 42).

For assembly proceed as follows: 1. Grease the upper and lower housing (item 51 and 52) on the inside. 2. Grease the entire stop rotor (item 58). 3. Pull the compression seal (item 59) onto the stop rotor (item 58) in the correct position and

grease the two parts again. 4. Insert the stop rotor into the hole provided in the upper rotor housing (item 51) in the correct

position. 5. Grease the entire rotor (item 53), except the squared end. 6. Pull the two O-rings (item 110) onto the rotor and grease the O-rings. 7. Then place the ball bearing onto the rotor. 8. Insert the rotor, with the squared end facing down, into the upper housing. Move the rotor

into the 90° position, in other words opposite the stop rotor (item 53). 9. To assemble with the lower housing (item 52), place the guide sleeve (item 108) into the

upper housing (item 51). 10. Grease the four O-rings (item 109) and place them into the machined faces provided for this

purpose in the lower housing (item 52). 11. Fit the upper to the lower housing and screw the two together using screws (item 101). The

screws (item 101) must be tightened „crosswise‟. 12. Grease the two O-rings (item 109) and insert them into the upper housing (item 51) into the

recesses provided for this purpose. 13. Fit the guide sleeve (item 108) or the cylindrical pin (item 107) onto the upper housing (item

51).

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9 Bills of materials

Bills of materials are compiled in the form of module bills of materials. The division into the cor-responding basic modules is given in the exploded diagram in chapter 8.2 Assembly drawings on page 20. Bills of materials for enclosed packs and sealing kits are given in chapters 9.2 Bills of materials for enclosed packs on page 41 and 9.3 Bills of materials for sealing kits on page 42.

Item Name of basic modules Bills of materials, see chapter and page

GSM 9.1.1 Module bills of materials for the GSM-R, page 31

31-34 Corresponding gripper modules

9.1.3 Structure bills of materials for gripper modules GSM-R-10 to R-40, page 36

40 Feed-through compact module DKM GSM

9.1.2 Structure bills of materials for the individual modules DKM-GSM-R-10 to R-40, page 33

50 Rotor drive FAN 9.1.4 Structure bills of materials for rotor drives FAN, page 39

9.1 Basic bills of materials

9.1.1 Module bills of materials for the GSM-R

Designation ID no. Ite

m 3

3

Ra

dia

l g

rip

pe

r m

od

ule

RG

M

Ite

m 4

0

Feed

-th

rou

gh

co

mp

act

mo

du

le D

KM

Ite

m 5

0

Ro

tor

dri

ve

FA

N

Ite

m 9

9

Alu

min

um

pla

te

Ad

ditio

na

l b

ill o

f m

ate

ria

ls

Ela

sto

me

r /

sh

ock

ab

so

r-

ber

E /

S b

as

ic s

ize

GSM-R-10-E-090 0304618 1x5514289

1x5515950

1x5514323

1x9940376

E-25x25 GSM-R-10-E-180 0303818 1x5515139 1x9939619

GSM-R-10-AS-E-090 0304619 1x5514290

1x5515950 1x9940377

GSM-R-10-AS-E-180 0303819 1x5515139 1x9939620

GSM-R-16-E-090 0304638

1x5514291

1x5515956

1x5514324

1x9940378 E-40x40

GSM-R-16-S-090 0304738 1x9940379 S-40x40

GSM-R-16-E-180 0303838 1x5514496

1x9939635 E-40x40

GSM-R-16-S-180 0303938 1x9939636 S-40x40

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Designation ID no. Ite

m 3

3

Ra

dia

l g

rip

pe

r m

od

ule

RG

M

Ite

m 4

0

Feed

-th

rou

gh

co

mp

act

mo

du

le D

KM

Ite

m 5

0

Ro

tor

dri

ve

FA

N

Ite

m 9

9

Alu

min

um

pla

te

Ad

ditio

na

l b

ill o

f m

ate

ria

ls

Ela

sto

me

r /

sh

ock

ab

so

r-

ber

E /

S b

as

ic s

ize

GSM-R-16-AS-E-090 0304639

1x5514292

1x5515956

1x5514324

1x9940380 E-40x40

GSM-R-16-AS-S-090 0304739 1x9940381 S-40x40

GSM-R-16-AS-E-180 0303839 1x5514496

1x9939637 E-40x40

GSM-R-16-AS-S-180 0303939 1x9939638 S-40x40

GSM-R-20-E-090 0304648

1x5514293

1x5515960 1x9940382 E-40x40

GSM-R-20-S-090 0304748 1x9940383 S-40x40

GSM-R-20-E-180 0303848 1x5514500

1x9939639 E-40x40

GSM-R-20-S-180 0303948 1x9939640 S-40x40

GSM-R-20-AS-E-090 0304649

1x5514294

1x5515960 1x9940384 E-40x40

GSM-R-20-AS-S-090 0304749 1x9940985 S-40x40

GSM-R-20-AS-E-180 0303849 1x5514500

1x9939641 E-40x40

GSM-R-20-AS-S-180 0303949 1x9939642 S-40x40

GSM-R-25-E-090 0304658

1x5514295

1x5515964

1x5514325

1x9940386 E-64x64

GSM-R-25-S-090 0304758 1x9940987 S-64x64

GSM-R-25-E-180 0303858 1x5514504

1x9939673 E-64x64

GSM-R-25-S-180 0303958 1x9939674 S-64x64

GSM-R-25-AS-E-090 0304659

1x5514296

1x5515964 1x9940388 E-64x64

GSM-R-25-AS-S-090 0304759 1x9940389 S-64x64

GSM-R-25-AS-E-180 0303859 1x5514504

1x9939675 E-64x64

GSM-R-25-AS-S-180 0303959 1x9939676 S-64x64

GSM-R-32-E-090 0304678

1x5514297

1x5515968

1x5514325

1x9940390 E-64x64

GSM-R-32-S-090 0304778 1x9940391 S-64x64

GSM-R-32-E-180 0303878 1x5514508

1x9939677 E-64x64

GSM-R-32-S-180 0303978 1x9939678 S-64x64

GSM-R-32-AS-E-090 0304679

1x5514298

1x5515968 1x9940392 E-64x64

GSM-R-32-AS-S-090 0304779 1x9940393 S-64x64

GSM-R-32-AS-E-180 0303879 1x5514508

1x9939679 E-64x64

GSM-R-32-AS-S-180 0303979 1x9939680 S-64x64

GSM-R-40-E-090 0304688

1x5514299

1x5515970

1x5514325

1x9940394 E-64x64

GSM-R-40-S-090 0304788 1x9940395 S-64x64

GSM-R-40-E-180 0303888 1x5514510

1x9939681 E-64x64

GSM-R-40-S-180, 0303988 1x9939682 S-64x64

GSM-R-40-AS-E-090 0304689

1x5515183

1x5515970 1x9940396 E-64x64

GSM-R-40-AS-S-090 0304789 1x9940397 S-64x64

GSM-R-40-AS-E-180 0303889 1x5514510

1x9939683 E-64x64

GSM-R-40-AS-S-180 0303989 1x9939684 S-64x64

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9.1.2 Structure bills of materials for the individual modules DKM-GSM-R-10 to R-40

DKM-GSM-R-10-090 DKM-GSM-R-10-180

ID 5515950 ID 5515139

Item Designation Quantity x ID no. – Designation

11* DKM GSM housing 1x5514513

60 GSM bracket 1x5514531 1x5517877

81 DKM GSM stop 1 1x5515896 1x5514392

82* DKM bearing ring 1 1x5514304

85 DKM GSM ball guide 1x9941161

104 Set screw 4x9936381–DIN 913/A2 M3x3 PA-coated

109 O-ring 2x9939723–DIN3771 NBR70 2.5x0.50

111* Fitting disk 2x9942138 – 0.025 GSM/SFL 25x25


133 Screws 2x9937807–DIN7984/A2 M3x5

140 Countersunk screws 2x9941642–DIN965/A2 M2x6

141 Cylindrical pin 2x9682086–DIN6325 2m6x10

142 Steel ball 2x9629001 – dia.3.0 standard ISO 3290-1975


ID 5515956 ID 5514496



81 DKM GSM stop 1 1x5515897 1x5514393



95 Restriction reducer 2x9941362 – M3 - 1.5


109 O-ring 2x9611155–DIN3771 NBR70 2.5x1



140 Countersunk screws 4x9941644 – like DIN EN ISO 10642/10.9 M3x8

141 Cylindrical pin 2x9935446–DIN6325 2.5m6x6


Wearing parts, recommended to replace during maintenance *) when replacing the housing or the bearing ring for the feed-through compact module or the bushing (item 44 or 46) for the gripper module, the fitting disks must be replaced.

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ID 5515960 ID 5514500



81 DKM GSM stop 1 1x5515897 1x5514393





109 O-ring 2x9611155–DIN3771 NBR70 2.5x1




141 Cylindrical pin 2x9935446–DIN6325 2.5m6x6



ID 5515964 ID 5514504



81 DKM GSM stop 1 1x5514518 1x5514394





109 O-ring 2x9611163–DIN3771 NBR70 4x1







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ID 5515968 ID 5514508



81 DKM GSM stop 1 1x5515898 1x5514394

82 DKM bearing ring 1 1x5515184




109 O-ring 2x9611163–DIN3771 NBR70 4x1







ID 5515970 ID 5514510



81 DKM GSM stop 1 1x5515898 1x5514394



95 Restriction reducer 2x9941363 Restriction reducer M5 – 1.5

104 Set screw 2x9670500 DIN 913/A2 M4x4 PA-coated

109 O-ring 2x9611163 DIN3771 NBR70 4x1







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9.1.3 Structure bills of materials for gripper modules GSM-R-10 to R-40

R-10 R-10-AS R-16 R-16-AS

ID 5514289 ID 5514290 ID 5514291 ID 5514292

Item Designation Quantity x ID no. - Designation

4 Piston rod 1x5513454 1x5513463

26 Disk 1x9939769 - 1x9939770 -

31 Cylinder piston/piston 1x5517879 1x5514542

38 Base jaw 2x5514338 2x5514339

39 Guide bushing 1x5513446 1x5513447

43 Bushing 1x5514360 1x5514361

99 Enclosed pack 1x5514443 1x5514444

100 O-ring 1x9937276

DIN3771 NBR70 8x1 1x9611061

DIN3771 NBR70 13x1.50

101 Sealing ring 1x9937277 4x7x2.8 - -

101 Wiping seal - - 1x9938784

5x8x2.8

102 Quad ring 1x9610005 – AS568A NBR70

6.07x1.78 4010 - -

102 Cylinder seal - - 2x9612610 – 16x10x2.55 /Z8-

1610-N3580

103 O-ring 3x9939718–DF-coated 13x1

NBR70 3x9939719–DF-coated 18x1

NBR70

110 Screws 1x9660082

DIN912/12.9 M2x8 1x9660094

DIN912 M2.5x12

113 Pin roller 2x9938770 NBR 3x15.8

2x9938772 NBR 4x19.8

114 Pin roller 2x5513477 2x5513478

120 Circular magnet 1x9937761–DRM. 8(A)x6 1x9949515 DRM. 14(A)x3

121 Compression spring set

- 1x9938744 - 1x9938745

131 Set screw 1x9938926

DIN 913/45H M2x4 1x9670505–DIN 913/45H M3x3

PA-coated

Wearing parts, recommended to replace during maintenance

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R-20 R-20-AS R-25 R-25-AS

ID 5514293 ID 5514294 ID 5514295 ID 5514296


4 Piston rod 1x5514544 1x5513471

26 Disk 1x9939828 - 1x9939771 -

31 Cylinder piston/piston 1x5515745 1x5515401

34 Guide bushing 1x5514525 - -

38 Base jaw 2x5514340 2x5514341

39 Guide bushing - 1x5513449

43 Bushing 1x5514362 1x5514363

99 Enclosed pack 1x5514445 1x5514446

100 O-ring 1x9900286

DIN3771 NBR70 17x1.50 1x9611096

DIN3771 NBR70 22x1.50

101 Sealing ring 1x9937274 6x9x2.8 - -

101 Wiping seal - - 1x9938785 8x11.5x3.20

102 Cylinder seal 2x9907469

20x14x2.55 /Z8-2014-N3580 2x9937411

25x19x3.25 /Z8-2519-N3580

103 O-ring 3x9939717–DF-coated 22x1

NBR70 3x9937577–DF-coated

26.70x1.76 NBR70

110 Screws 1x9660002

DIN912 M3x8 1x9660005* DIN912/12.9 M4x12


2x9938773 NBR 5x29.8

113 Solid shaft - - - -


2x9938751 NBR 4x12.8

120 Circular magnet 1x9949515 DRM. 14(A)x3 1x9949500 DRM. 23(A)x5


- 1x9941165 - 1x9938746

131 Set screw 1x9670505–DIN 913/45H

M 3x3 PA-coated 1x9936384–DIN 913/45H

M 6x6 PA-coated


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R-32 R-32-AS R-40 R-40-AS

ID 5514297 ID 5514298 ID 5514299 ID 5515183


4 Piston rod 1x5513467 1x5513459

26 Disk 1x9939772 - 1x9939773 -

31 Cylinder piston 1x5516223 1x5517878

34 Guide bushing - - - -

38 Base jaw 2x5514342 2x5514343

39 Guide bushing 1x5513450 1x5513451

43 Bushing 1x5514364 1x5514365

99 Enclosed pack 1x5514447 1x5514448

100 O-ring 1x9611133

DIN3771 NBR70 28x2 1x9936336

DIN3771 NBR70 36x2

101 Sealing ring 1x9937641 10x14x3.7

- -

101 Wiping seal - - 1x9938786 12x16.5x4

102 Cylinder seal 2x9938783

32x24x3.25 /NBR 2x9907470

40x32x3.25 /Z8-4032-N3580

103 O-ring 3x9937324–DF-coated 35x1.50

NBR70 3x9957427–DF-coated 43x2

NBR70

110 Screws 1x9660011

DIN912 M5x12

1x9660065

DIN912/12.9 M 6x14

113 Solid shaft 2x9938774

DRM 6.0 H6x37.8 -0.3 R 1.5 2x9938775

DRM 8.0 H6x47.8 -0.3 R 1.5


2x5513479

120 Circular magnet 1x9949501 DRM. 25(A)x5 1x9949501 DRM. 25(A)x5


- 1x9938747 - 1x9938748

131 Set screw 1x9936384–DIN 913/45H M6x6 PA-coated


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9.1.4 Structure bills of materials for rotor drives FAN

FAN 25 ID no. 5514323

Item ID no. Quantity Designation Note

51 5514346 1 Housing (upper)

52 5514349 1 Housing (lower)

53 5514528 1 Rotor, FLU 25

58 9939730 1 Stop rotor, SFL 25

59 9939733 1 Compression seal, SFL 25

98 5514440 1 FAN 25 enclosed pack See bill of materials for enclosed pack

101 9935305 4 Screws DIN912/A2 M2.5x16

102 9981742 4 Set screw DIN 913/45H M2.5x3 PA-coated

104 9939715 3 Screws DIN912/A2 M2.5x35

107 9935446 2 Cylindrical pin DIN6325 2.5m6

108 9939376 1 Guide sleeve dia. 4x3.95

130 5516754 2 Sliding bearing FAN 25 GSM/SFL

131 9939723 4 O-ring DIN3771 NBR70 2.5x0.50

132 9611227 2 O-ring DIN3771 NBR70 5x1


FAN 40 ID no. 5514324




53 5514529 1 Rotor, FLU 40

58 9939731 1 Stop rotor, SFL 40



101 9660427 4 Screws DIN912/A2 M3x16

102 9936381 4 Set screw DIN 913/A2 M3x3 PA-coated

104 9935420 3 Screws DIN912/A2 M3x40 solid thread


130 9939884 2 Bearing / RKL6x10x2.5 SS676 GPR

131 9611155 4 O-ring DIN3771 NBR70 2.5x1

132 9611086 2 O-ring DIN3771 NBR70 6x2


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FAN 64 ID no. 5514325




53 5514530 1 Rotor, FLU 64

58 9939732 1 Stop rotor, SFL 64



101 9660415 4 Screws DIN912/A2 M4x20

102 9670500 4 Set screw DIN 913/A2 M4x4 PA-coated

104 9660418 3 Screws DIN912/A2 M4x50


130 9939712 2 Bearing S6700GPR

131 9611163 4 O-ring DIN3771 NBR70 4x1

132 9939882 2 O-ring DIN3771 NBR70 11.3x2.40


9.1.5 Additional bills of materials: Cushioning

Cushioning with elastomer (...-E-....-versions)

Basic size 25 x 25 40 x 40 64 x 64

Item Quantity x ID no. – Designation

DKM GSM stop 2 83 2x5514395 2x5514396 2x5514397

Pin roller 122 2x9942040 NBR 3x4.0

1211 G2-0-2

2x9941365 NBR 4x6.0

1211 G2-1-2

2x9941366 NBR 5x6.0

1211 G2-1-2

Nut 124 2x9942110 M 4x0.35

2x9937714 M 6x0.5

2x9937278 M 8x1

Cushioning pin 125 2x9939729 1.4x1.8x4.2.

2x9938469 2.4x2.8x6.2


Cushioning using shock absorbers (hydraulic cushioning) (…-S-…versions):

Basic size 25 x 25 40 x 40 64 x 64

Item Quantity x ID no. – Designation

Shock absorber 120 - 2x9941170

WS-M6X5-346 2x9941169

WP-M0.1-346

Sleeve 122 - 2x5516064 2x5516065

Shock absorber nut 121 2x9937714

M 6x0.5 2x9937278

M 8x1


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9.2 Bills of materials for enclosed packs

9.2.1 Structure bills of materials for enclosed packs of rotor drives FAN 25-64

FAN 25 ID no. 5514440

Item ID no. Quantity Designation

108 9629001 6 Steel ball dia. 3.0 standard ISO 3290-1975


207 9939723 4 O-ring DIN3771 NBR70 2.5x0.50

230 9941340 4 Locking screw M 3 with slot + O-ring outer A/F 5

231 9938883 2 Screws DIN912/A2 M3x18

232 9941367 2 Screws DIN912/A2 M2.5x30


FAN 40 ID no. 5514441





207 9611155 4 O-ring DIN3771 NBR70 2.5x1

230 9941340 4 Locking screw M 3 with slot + O-ring outer A/F 5

231 9660416 2 Screws DIN912/A2 M5x25 thread to head

232 9936007 2 Screws DIN912/A2 M4x45


FAN 64 ID no. 5514442




207 9611163 4 O-ring DIN3771 NBR70 4x1

230 9659005 4 Locking screw DIN 908 M5x5 Nickel plated brass + sealing ring

231 9907488 2 Screws DIN912/A2 M6x35

232 9938503 2 Screws DIN912/A2 M5x70


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9.2.2 Structure bills of materials for enclosed packs GSM-R

Designation ID no. Guide sleeve item 201

Quantity x ID no. - Designation

GSM-R-10 5514443 4x9939377 – dia. 5x4.35

GSM-R-16 5514444 4x9939377 – dia. 5x4.35

GSM-R-20 5514445 4x9939384 – dia. 6 x5.35

GSM-R-25 5514446 4x9939378 – dia. 8x5.35

GSM-R-32 5514447 4x9939379 – dia. 10x6.65

GSM-R-40 5514448 4x9939380 – dia. 12x6.65

9.3 Bills of materials for sealing kits

9.3.1 Structure bills of materials for sealing kits of rotor drives FAN 25-64

FAN 25 ID no. 5516255


53 5514528 1 Rotor FLU 25

59 9939733 1 Compression seal SFL 25

109 9939723 2 O-ring DIN3771 NBR70 2.5x0.50

131 9939723 4 O-ring DIN3771 NBR70 2.5x0.50

132 9611227 2 O-ring DIN3771 NBR70 5x1

FAN 40 ID no. 5516256


53 5514529 1 Rotor FLU 40


109 9611155 2 O-ring DIN3771 NBR70 2.5x1

131 9611155 4 O-ring DIN3771 NBR70 2.5x1

132 9611086 2 O-ring DIN3771 NBR70 6x2

FAN 64 ID no. 5516257

Item

ID no. Quantity Designation

53 5514530 1 Rotor FLU 64


109 9611163 2 O-ring DIN3771 NBR70 4x1

131 9611163 4 O-ring DIN3771 NBR70 4x1

132 9939882 2 O-ring DIN3771 NBR70 11.3x2.40

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9.3.2 Structure bills of materials for sealing kits of gripper modules R-10 to R-40

R-10 ID no. 5516264


100 9937276 1 O-ring DIN3771 NBR70 8x1

101 9937277 1 Sealing ring 4x7x2.8

102 9610005 1 Quad ring AS568A NBR70 6.07x1.78 4010

103 9939718 3 O-ring DF-coated 13x1 NBR70

R-16 ID no. 5516265


100 9611061 1 O-ring DIN3771 NBR70 13x1.50

101 9938784 1 Wiping seal 5x8x2.8

102 9612610 2 Cylinder seal 16x10x2.55 /Z8-1610-N3580


R-20 ID no. 5516266


100 9900286 1 O-ring DIN3771 NBR70 17x1.50

101 9937274 1 Sealing ring 6x9x2.8



R-25 ID no. 5516267


100 9611096 1 O-ring DIN3771 NBR70 22x1.50

101 9938785 1 Wiping seal 8x11.5x3.20


103 9937577 3 O-ring DF-coated 26.70x1.76 NBR70

R-32 ID no. 5516268


100 9611133 1 O-ring DIN3771 NBR70 28x2

101 9937641 1 Sealing ring 10x14x3.7

102 9938783 2 Cylinder seal 32x24x3.25 /NBR

103 9937324 3 O-ring DF-coated 35x1.50 NBR70

R-40 ID no. 5516269


100 9936336 1 O-ring DIN3771 NBR70 36x2

101 9938786 1 Wiping seal 12x16.5x4



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10 Accessories

10.1.1 Assembly and set-up MMS-P 22

Technical data on the MMS-P sensors can be found in the data sheets for sensors.

Note - The GSM products will be prepared for the use of MMS-P only for delivery dates

after 01/01/08.

Figure 10-1: Magnetic switch (MMS-P 22)

…

Figure 10-2: Switching function (closer) - in undamped condition

Type ID No.

MMS-P 22-S-M8-PNP 0301370

MMSK-P 22-S-PNP 0301371

V2-M8-4-2XM8-3 0301380

The V2-M8-4-2XM8-3 distributor is used to convert the 4-pin connector plug of the MMS-P 22-S-M8-PNP sensor to two standard M8 plugs with 3 pins each. The MMSK-P 22-S-PNP features a 2-meter cable with open strands so that it can be connected by means of terminal contacts.

Legend

1 Center sensor elements

2 Mounting screw

3 LED display

4 Teach button

5 LED display

6 Ribs for cable ties

Assignment - 1 – brown - 2 – white - 3 – blue - 4 – black

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Caution! Sensor can be damaged during assembly. - Do not exceed the maximum tightening torque of 10 Ncm for the set screws

Note - When adapter plates made of ferro-magnetic material (e.g. standard construction

steel) are used, the gripper must first be mounted on the adapter plate before set-ting the positions of the magnetic switches. This is necessary because the use of a magnetizable material would change the switching position of the sensor.

Figure 10-3 Angle of rotation setting and monitoring range GSM

Figure 10-4: Position and installation of the magnetic switch MMS-P

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Slide the magnetic switches /1/ and /2/ (see Figure 10-4: Position and installation of the magnetic switch MMS-P Item /1/ and /2/) into the grooves until they bear against the stops /3/ (if applicable, see Figure 10-4: Position and installation of the magnetic switch MMS-P Item /3/). If there is no terminal stop, then slide the magnetic switch according to dimension I2 (top edge of the non-rotating housing up to the front side of sensor) or according to dimension I1 (top edge of the non-rotating housing up to the double arrow on sensor) and then clamp. If you have to mount a new stop /3/ for MMS-P, then you will find its position dimension I3, in addition to dimensions I1 and I2 in Table 10-1 Installation dimensions for MMS-P. Please note the following when assigning the signals:

/1/ MMS-P (left groove) Monitor gripper position 1 and gripper position 2 in left angle of rotation end position (signals SGL1 and SGL2)

/2/ MMS-P (right groove) Monitor gripper position 1 and gripper position 2 in right angle of rotation end position (signals SGL1 and SGL2)

/3/ FOR MMS-P Determination of the clamping position of the sensor MMS-P

Monitor GSM locations/positions/end positions: SGL1: Left angle of rotation end position, gripper position 1 SGL2: Left angle of rotation end position, gripper position 2 SGR1: Right angle of rotation end position, gripper position 1 SGR2: Right angle of rotation end position, gripper position 2 The gripper positions 1 and 2 have to be clearly defined. If one of the gripper position should not correspond to the defined gripper position 1 or 2, the position of the swivel angle can not be interrogated with an MMS-P. If the angle of rotation end positions are at 20° and 160°, then simply exchange the assignment of the signals, i.e. exchange the SGL signals with the SGR signals.

Type ID No. Item

STOP FOR MMS-P 9949504 /3/

GSM type dimension l1 dimension l2 dimension l3

GSM-P-20 8,9 0 -

GSM-P-20-AS 8,9 0 -

GSM-P-20-IS 13,9 5 0

GSM-P-25 8,9 0 -

GSM-P-25-AS 8,9 0 -

GSM-P-25-IS 18,15 9,25 4,25

GSM-P-32 8,9 0 -

GSM-P-32-AS 8,9 0 -

GSM-P-32-IS 20,05 11,15 6,15

GSM-P-40 13,9 5 0

GSM-P-40-AS 13,9 5 0

GSM-P-40-IS 31,5 22,6 17,6

GSM-P-50 16,9 8 3

GSM-P-50-AS 16,9 8 3

GSM-P-50-IS 36,7 27,8 22,8

GSM-P-64 13,9 5 0

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GSM type dimension l1 dimension l2 dimension l3

GSM-P-64-AS 13,9 5 0

GSM-P-64-IS 26,25 17,35 12,35

GSM-W-10-AS 17,9 9 4

GSM-W-16-AS 22,1 13,2 8,2

GSM-W-20-AS 25,25 16,35 11,35

GSM-W-25-AS 31,55 22,65 17,65

GSM-W-32-AS 37,5 28,6 23,6

GSM-W-40-AS 39,55 30,65 25,65

GSM-R-10 22,05 13,15 8,15

GSM-R-10-AS 22,05 13,15 8,15

GSM-R-16 27,4 18,5 13,5

GSM-R-16-AS 27,4 18,5 13,5

GSM-R-20 31,7 22,8 17,8

GSM-R-20-AS 31,7 22,8 17,8

GSM-R-25 37,4 28,5 23,5

GSM-R-25-AS 37,4 28,5 23,5

GSM-R-32 45,3 36,4 31,4

GSM-R-32-AS 45,3 36,4 31,4

GSM-R-40 47,7 38,8 33,8

GSM-R-40-AS 47,7 38,8 33,8

GSM-Z-30 8,9 0 -

GSM-Z30-AS 21,7 12,8 7,8

GSM-Z30-IS 8,9 0 -

GSM-Z-38 13,9 5 0

GSM-Z38-AS 31,45 22,55 17,55

GSM-Z38-IS 13,9 5 0

GSM-Z-45 8,9 0 -

GSM-Z45-AS 24,3 15,4 10,4

GSM-Z45-IS 13,9 5 0

Table 10-1 Installation dimensions for MMS-P

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11 Translation of original EC declaration of incorporation

In terms of the EC Machinery Directive 2006/42/EC, annex II B Manufacturer/ distributor

SCHUNK GmbH & CO:KG. Spann- und Greiftechnik Bahnhofstr. 106 - 134 D-74348 Lauffen/ Neckar

We hereby declare that the following products

Product type Product no.

GSM-R... 0303818 / 0303819 / 0303838 / 0303938 / 0303839 / 0303939 / 0303848 / 0303948 / 0303849 / 0303949 / 0303858 / 0303958 / 0303859 / 0303959 / 0303878 / 0303978 / 0303879 / 0303979 / 0303888 / 0303988 / 0303889 / 0303989 / 0304618 / 0304619 / 0304638 / 0304738 / 0304639 / 0304739 / 0304648 / 0304748 / 0304649 / 0304749 / 0304658 / 0304758 / 0304659 / 0304759 / 0304678 / 0304778 / 0304679 / 0304779 / 0304688 / 0304788 / 0304689 / 0304789

meets the applicable basic requirements of the Directive Machinery (2006/42/EC). The incomplete machine may not be put into operation until conformity of the machine into which the incomplete machine is to be installed with the provisions of the Machinery Directive (2006/42/EC) is confirmed. Applied harmonized standards, especially: EN ISO 12100-1 Safety of machines - Basic concepts, general principles for design -- Part 1:

Basic terminology, methodology

EN ISO 12100-2 Safety of machines - Basic concepts, general principles for design -- Part 2:

Technical principles

The manufacturer agrees to forward on demand the special technical documents for the in-complete machine to state offices. The special technical documents according to Annex VII, Part B, belonging to the incomplete machine have been created. Person responsible for documentation: Mr. Michael Eckert, Tel.: +49(0)7133/103-2204

Location, date/signature: Lauffen, Germany, January 2011 i.V.

Title of the signatory Director for Development

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12 Contact

GERMANY – HEAD OFFICE

SCHUNK GmbH & Co. KG

Spann- und Greiftechnik

Bahnhofstrasse 106 – 134

D-Lauffen/Neckar

Tel. +49-7133-103-0

Fax +49-7133-103-2399

[email protected]

www.schunk.com

CANADA

SCHUNK Intec Corp.

190 Britannia Road East,

Units 23-24

Mississauga, ON L4Z 1W6

Tel. +1-905-712-2200

Fax +1-905-712-2210

[email protected]

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DENMARK

SCHUNK Intec A/S

Storhaven 7

7100 Vejle

Tel. +45-43601339

Fax +45-43601492

[email protected]

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HUNGARY

SCHUNK Intec Kft.

Széchenyi út. 70.

3530 Miskolc

Tel. +36-46-50900-7

Fax +36-46-50900-6

[email protected]

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AUSTRIA

SCHUNK Intec GmbH

Holzbauernstr. 20

4050 Traun

Tel. +43-7229-65770-0

Fax +43-7229-65770-14

[email protected]

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CHINA

SCHUNK Intec Precision

Machinery Trading (Shanghai)

Co., Ltd.

Xinzhuang Industrial Park

479 Chundong Road

Minhang District

Shanghai 201108

Tel. +86-21-51760266

Fax +86-21-51760267

[email protected]

www.cn.schunk.com

FRANCE

SCHUNK Intec SARL

Parc d´Activités des Trois

Noyers 15, Avenue James de

Rothschild

Ferrières-en-Brie

77614 Marne-la-Vallée

Cedex 3

Tel. +33-1-64 66 38 24

Fax +33-1-64 66 38 23

[email protected]

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INDIA

SCHUNK Intec India Private

Ltd. # 80 B, Yeswanthpur

Industrial Suburbs,

Bangalore 560 022

Tel. +91-80-40538999

Fax +91-80-41277363

[email protected]

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BELGIUM, LUXEMBOURG

SCHUNK Intec N.V./S.A.

Bedrijvencentrum Regio Aalst

Industrielaan 4, Zuid III

9320 Aalst-Erembodegem

Tel. +32-53-853504

Fax +32-53-836022

[email protected]

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CZECH REPUBLIC

SCHUNK Intec s.r.o.

Drážni 7

627 00 Brno

Tel. +420-545 229 095

Fax +420-545 220 508

[email protected]

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GREAT BRITAIN, IRELAND

SCHUNK Intec Ltd.

Cromwell Business Centre

10 Howard Way,

Interchange Park

Newport Pagnell MK16 9QS

Tel. +44-1908-611127

Fax +44-1908-615525

[email protected]

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ITALY

SCHUNK Intec S.r.l.

Via Barozzo

22075 Lurate Caccivio (CO)

Tel. +39-031-4951311

Fax +39-031-4951301

[email protected]

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JAPAN

SCHUNK Intec K.K.

45-28 3-Chome Sanno

Ohta-Ku Tokyo 143-0023

Tel. +81-33-7743731

Fax +81-33-7766500

[email protected]

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POLAND

SCHUNK Intec Sp.z o.o.

ul. Słoneczna 116 A

Stara Iwiczna

05-500 Piaseczno

Tel. +48-22-7262500

Fax +48-22-7262525

[email protected]

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SOUTH KOREA

SCHUNK Intec Korea Ltd.

# 907 Joongang

Induspia 2 Bldg.,

144-5 Sangdaewon-dong

Jungwon-gu, Seongnam-si

Kyunggi-do, 462-722

Tel. +82-31-7376141

Fax +82-31-7376142

[email protected]

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SWITZERLAND,

LIECHTENSTEIN

SCHUNK Intec AG

Im Ifang 12

8307 Effretikon

Tel. +41-523543131

Fax +41-523543130

[email protected]

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MEXICO, VENEZUELA

SCHUNK Intec S.A. de C.V.

Calle Pirineos # 513 Nave 6

Zona Industrial Benito Juárez

Santiago de Querétaro,

Qro. 76120

Tel. +52-442-211-7800

Fax +52-442-211-7829

[email protected]

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RUSSIA

OOO SCHUNK Intec

ul. Samojlovoj, 5, lit. C

St. Petersburg 192102

Tel. +7-812-326-78-35

Fax +7-812-326-78-38

[email protected]

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SPAIN, PORTUGAL

SCHUNK Intec S.L.

Foneria, 27

08304 Mataró (Barcelona)

Tel. +34-937 556 020

Fax +34-937 908 692

[email protected]

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TURKEY

SCHUNK Intec

Bağlama Sistemleri ve

Otomasyon San. ve Tic. Ltd.

Şti.

Küçükyali Iş Merkezi

Girne Mahallesi

Irmak Sodak, A Blok, No: 9

34852 Maltepe, Istanbul

Tel. +90-216-366-2111

Fax +90-216-366-2277

[email protected]

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NETHERLANDS

SCHUNK Intec B.V.

Speldenmakerstraat 3d

5232 BH „s-Hertogenbosch

Tel. +31-73-6441779

Fax +31-73-6448025

[email protected]

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SLOVAKIA

SCHUNK Intec s.r.o.

Mostná 62

949 01 Nitra

Tel. +421-37-3260610

Fax +421-37-6421906

[email protected]

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SWEDEN

SCHUNK Intec AB

Morabergsvägen 28

152 42 Södertälje

Tel. +46-8 554 421 00

Fax +46-8 554 421 01

[email protected]

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USA

SCHUNK Intec Inc.

211 Kitty Hawk Drive

Morrisville, NC 27560

Tel. +1-919-572-2705

Fax +1-919-572-2818

[email protected]

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