heavy duty centrifugal pumpshanyeoung.com/img/main/gatal021.pdf · ansi in line process bracket...

BULLETIN 101 April 2018

HYNEWTEC PUMP

(주)한영뉴텍 HYNEWTEC HEAVY DUTY CENTRIFUGAL PUMPS ASME B73.1 ANSI PROCESS PUMP

API610 PUMP - OH / BB / VS

EXCELLENT SLURRY PUMP

NON-METAL PUMP (FRP/CFRP/PP)

02 03

HYNEWTEC

Te ch n ic a

l and e c o n o m ic s e r v ices

Consulting

On-site services

Spare parts

Monitoring

Inspection

Maintain your Take informed equlpment to declslons and Industry best malntaln control practlces Get the most out of your assets Techmical Economic improvement optimization Reliability increase

Diagno

stic

and

co ns

ul t in

g se

r vic es

Ma in

te n an

ce

an ds

upp

ort s

ervices

The HYNEWTEC Advantage A wide range of pumping and services

Its diversified product and service portfolio answers virtually any requirements. With active research and

development to support a customer-oriented approach, HYNEWTEC has sales and service facilities all

over the world to provide fast and flexible response and support.

Your Idea Service Partner Our expertise and commitment always deliver reliability, responsiveness,

rapid turn-around and innovative solutions

The right services • HYNEWTEC’s expertise and

commitment always deliver reliability, responsiveness, rapid

turn-around and innovativesolutions

• With a network of service sites,

HYNEWTEC supports customers

locally, round the clock, 365 days a year

The right product • Thanks to its extensive portfolio, HYNEWTEC is able to offer the product to meet even the most stringent needs

• With dedicated research and

development efforts, HYNEWTEC can customize virtually any products to make it the optimum solution

The right partner • From development to implementation and monitoring, HYNEWTEC is a single-supplier to give operations an edge

• Over the years, customers have

successfully turned to HYNEWTEC, making it the world leader in many of its industries

ABOUT US

04 05

HYNEWTEC

Oil and gas downstream

Power generation

Oil and gas upstream and midstream

General industry

Dedicated Solutions for Leading Industries Thanks to its extensive experience and wide portfolio, HYNEWTEC provides

cutting-edge solutions in many industries.

Water and wastewater Chemical process industry

Pulp and paper

ABOUT US

HG

GeneralWater

HO

StainlessProcess

ANSI

ASMEStandard

07

HYNEWTEC

06

Sales program of HYNEWTEC pumps

Product types

KS Pump

ISO Pump ANSI Pumps API Pumps

HYNEWTEC Model

HG

HO

ANSI

ANSI-L

ANSI-J

ASP

AVS

ANC

AVB

LH1

LH2

LH4

LB3

Pump Type

General Water

Stainless Chemical Process

ANSI Chemical Process

ANSI Chemical Process - Low Flow

ANSI Chemical Process - Jacket Type

ANSI Self Priming Process

ANSI Vertical Sump Pump

ANSI Non Clogging Vortex Process

ANSI In Line Process Bracket type

OH1 Foot-mounted single-stage overhang pumps

OH2 Centerline-mounted single-stage overhang Pumps

OH4 Rigidly-coupled, vertical in-Line single-stage overhung pumps

BB3 Axially-split multistage between-bearings pumps

FRP Pumps Multistage pumps Vertical pumps Excellent

Slurry pumps

LB4

LV4

FH

FS

FV

FN

DS

EPC

MS

MM

MH

VW

VM

VMC

VF

VFS

VFSC

VS

ESM

ESR

ESV

ESV-R

ESH

BB4 Single-stage radially-split multistage between-bearings pumps

VS4 Vertically-suspended, single-casing line-shaft driven sump pumps

FRP Chemical Process

FRP Self Priming Process

FRP Vertical Sump

FRP Vertical Non Seal

Double Suction pumps

Engineering Plastic Moulding

Low Pressure Multistage

Medium Pressure Multistage

High Pressure Multistage

Vertical General Waste Water Sump

Vertical Turbine Multistage

Vertical Turbine Multistage / Can type

Vertical Mixed Flow

Vertical Mixed Flow Multistage

Vertical Mixed Flow Multistage / Can type

Submergible

Metal Horizontal Slurry pump

Rubber Horizontal Slurry Pump

Metal Vertical Slurry Sump Pump

Rubber Vertical Slurry Sump Pump

Metal High Head Horizontal Slurry Pump

ESG

ESW

Gravel Pump

Screw Pump

PRODUCTS

HYNEWTEC Pumps - Centrifugal

Application

• General Industry

• Water Resources Standard

• KS 7501 Operating Parameter

• Flows to 1800 m 3 /hr

• Heads to 88 m

- Pressures to 9 bar

- Temperatures from 0 ℃ to 90 ℃ Features

• Cast iron pump

• Back pull-out Casing

• High efficiency closed impeller

• Centerline discharge

• Renewable wearings and shaft

sleeve

• Grease lubrication

Application

• Chemical


• Mining, Power

• Pulp & Paper

• Primary Metals Standard

• ISO 2858 & 5199 Operating Parameter

• Flows to 1400 m3/hr

• Heads to 140 m

• Pressures to 14 bar

• Temperatures from

-20 ℃ to 150 ℃ Features

• Foot support overhung

• Back pull-out design

• Accepts multuple seal

arrangements

• Standard oil seal

• Stainless steel

• Close impeller

• Oil lubrication

Application

• Chemical


• Mining, Power

• Pulp & Paper

• Primary Metals Standard

• ASME B 73.1 Operating Parameter

• Flows to 1680 m3/hr

• Heads to 215 m


• Temperatures from -75 ℃ to 370 ℃ Features


• Back pull-out casing

• External impeller adjustment

• Labyrinth oil seal

• Constant level oiler

• Large, reflective sight glass

• Low NPSH3 performance

• Exclusive reverse vane impeller

• Oversized shaft and bearing

components

LH2(OH2)

CenterlineMounted

LB4(BB4)

Multistage

LV4(VS4)

VerticalSump

ASP

Self-Priming

MS

Multistage

DS

DoubleSuction

08 09

HYNEWTEC PRODUCTS

HYNEWTEC Pumps - API610 HYNEWTEC Pumps

Application

• Chemical


• Mining, Power

• Pulp & Paper

• Primary Metals

Standard

• HYNEWTEC

Operating Parameter


• Heads to 120m


• Temperatures to 370 ℃

• Static suction lift to 6 m

Features

• Unitized casing with large priming

chamber, air separator and volute


• Back pull-out casing

• External impeller adjustment

• Labyrinth oil seal

• Constant level oiler

• Large, reflective sight glass

• Low NPSH3 performance

• Oversized shaft and bearing

components

Application

• Hydrocarbon Processing

• Powe

• Oil & Gas

• Pulp & Paper

Standard

• API 610 (OH2)

Operating Parameter

• Flows to 2000m 3 /hr

• Heads to 350m


• Temperatures from

-160 ℃ to 450 ℃

Features

• Centerline supported casing

• Nozzle loading capability beyond

API 610 design requirments

• Dynamically balanced impeller

• Rugged shaft design

• API 682 seal chamber

accommodates multiple seal types

• Low NPSH performance

• Bearing lubrication and cooling

options

- Oil mist and oil purge

- Fan cooling

- Finned cooling insert

Application

• Water Supply


• High pressure service Standard

• HYNEWTEC

Operating Parameter


• Heads to 380 m

• Sizes from 32~150

• Temperatures from 0 ℃ to 90 ℃ Features

• Simple & Lightweight

• Two to 12 stage, depending on

model and operating speed

• High efficiency over a wide range

• Standard material : GC200

• Flange rating

- Suction : KS B 1511 10K, RF, SIDE

- Discharge : KS B 1511 20K,

RF, TOP

• Packing gland or mechanical

sealing

Application

• Hydrocarbon Processing

• Power

• Oil & Gas

• Pulp & Paper

Standard

• API 610 (BB4)

Operating Parameter


• Heads to 700m



Features

• Multivane diffusers

• Identical radially-split ring

section sets

• Deep-groove ball bearing design

• Angular contact, double low

thrust bearing

• Dynamically balanced, precision

mechined closed impeller

• Packing or mechanical seal

• 360º mechine registered

bearing housing fits

Application

• Mining

• Water resources

• Power

• Primary Metals


Standard

• HYNEWTEC

Operating Parameter


• Heads to 170 m



Features

• Hydraulically balanced,

double suction impeller

• Split case design with lifting lugs

• Flat or raised face suction and

discharge flanges to KS, ANSI std.

• Oil or grease lubricated radial and

thrust bearings

• Optional impeller wearings

• Seal chamber accommodates

packing and mechanical seals

• Standard case wear rings

Application

• Chemical


• Mining, Power

• Pulp & Paper

• Primary Metals

Standard

• API 610 (VS4)

Operating Parameter


• Heads to 150m


• Temperatures from -30 ℃ to 180 ℃

Features

• Lineshaft configuration

• High efficiency, low NPSH3

open impeller

• Column lengths 6m

- Suction pipe available

• Heavy-duty, sealed for life, double

thrust bearings

• Lip seal with grease-filled

stuffing box

• Suction strainer

Outline Dimensions

Material

•Cast iron

•Stanless steel

•Special alloy(ALLOY-20, HASTELLOY-B/C)

10 HANYOUNG ENGINEERING Co.,LTD PUMP Catalogue 11

APPLICATIONS

•냉온수 순환용

•공업용수용

•토목공사용

•화학공업용

•일반산업용

Standard Specification

•Capacity : ~ 1,000 ㎥ /hr

•Head : ~ 230m

•Bore : Ø25 ~ Ø250

•Impeller type : Open(Precision casting)

•Rotation : C.W.(Viewed from drive end)

•Shaft sealing : Mechanical seal & Gland packing

•Lubrication : Oil bath type

HOP MODEL

MODEL BORE MOTOR WEIGHT(kg)

SUC. DIS. (Kw) PUMP BASE MOTOR

4025 50 40 1.5

35 38 24

2.2,3.7 40 39

5025 65 50 2.2

40 53 30

3.7 53 39

4030 50 40 2.2

36 38 24

3.7 40 39

5030 65 50 3.7

42 53 39

5.5 56 56

6530 65 50 5.5

70 64 56

7.5 67 70

Series BORE(mm) PUMP SIZE (mm) Wgt.

Suc. Dis. a f h1 h2 b m1 m2 n1 n2 w s1 d l kg

HSV-4016

50 40

80 360 132 160 50 100 70 240 190 285 15 24 50 32

HSV-4020 100 360 160 180 50 100 70 265 212 285 15 24 50 39

HSV-4025 100 360 180 225 65 125 95 320 250 285 15 24 50 48

HSV-4030 125 470 225 250 65 125 95 345 280 370 15 32 80 80

HSV-5016

65 50

100 360 160 80 50 100 70 265 212 285 15 24 50 35

HSV-5020 100 360 160 200 50 100 70 265 212 285 15 24 50 40

HSV-5025 100 470 180 225 65 125 95 320 250 285 15 24 50 52

HSV-5030 125 470 225 280 65 125 95 345 280 370 15 32 80 82

HSV-6516

80 65

100 360 160 200 65 125 95 280 212 285 15 24 50 41

HSV-6520 100 360 180 225 65 125 95 320 250 285 15 24 50 46

HSV-6525 100 470 200 250 80 160 120 360 280 370 19 32 80 68

HSV-6530 125 470 225 280 80 160 120 400 315 370 19 32 80 68

HSV-8020

100 80

125 360 180 225 65 125 95 32 250 285 15 24 50 47

HSV-8025 125 470 180 250 65 125 95 345 280 370 15 32 80 56

HSV-8030 125 470 200 280 80 160 120 400 315 370 19 32 80 71

HSV-8040 125 470 250 315 80 160 120 400 315 370 19 32 80 92

HSV-10016

125 100

125 470 200 280 80 160 120 360 280 370 19 32 80 65

HSV-10020 125 470 200 280 80 160 120 360 280 370 19 32 80 70

HSV-10025 140 470 225 280 80 160 120 400 315 370 19 32 80 80

HSV-10030 140 470 250 315 80 160 120 400 315 370 19 32 80 100

HSV-12520

150 125

140 470 250 315 80 160 120 400 315 370 19 80 90

HSV-12525 140 470 250 355 100 160 120 400 315 370 19 32 80 94

HSV-12530 140 530 280 100 100 200 150 500 400 370 23 42 110 130

HSV-12540 140 530 315 100 100 200 150 500 400 370 23 42 110 180

HSV-15020

200 150

160 530 280 375 100 200 150 500 400 370 23 42 110 128

HSV-15030 160 530 315 400 100 200 150 550 450 370 23 42 110 156

HSV-15040 160 530 315 450 100 200 150 550 450 370 23 28 110 200

HSV-20030 250 200 200 556 350 430 100 200 150 550 450 395 23 28 110 256

HSV Single Suction Volute Pump Hop Single Suction Volute Pump (Open Impeller)

10

FH

FRP,Centrifugal

FS

FRP,Self-Priming

FV

FRP,VerticalSump

FN

FRP,VerticalNon-Seal

AVB

VerticalIn-Line

VS

Submersible

12 13

HYNEWTEC PRODUCTS

HYNEWTEC Pumps - FRP Pump HYNEWTEC Pumps

Application

• Chemical


• Scrubber Standard

• HYNEWTEC

Operating Parameter


• Heads to 50m


• Temperatures from 0 ℃ to 110 ℃ Features

• Glass reinforced vinyl ester

• Unitized casing with integrally

molded, fully gusseted suction

and discharge flanges

• Tapered polygon impeller drive

Application

• Chemical


• Mining, Power

• Pulp & Paper

• Primary Metals

Standard

• HYNEWTEC

Operating Parameter


• Heads to 70m


• Temperatures from 0 ℃ to 110 ℃

Features



molded, fully gusseted suction and

discharge flanges

• Externally adjustable, semi open

impeller


• Stuffing box accommodates

multiple seals, glands and flush

arrangements

Application

• Chemical

• General Industry Standard

• HYNEWTEC

Operating Parameter


• Heads to 150m


• Temperatures to 180 ℃ Features

• Space saving design

• Back pull-out design

• Dynamically balanced impeller

• Motor support head

accommodates NEMA, IEC drivers

• Steel coupling guard

• Options

- API 682 seal

- Rigid spacer type coupling

Application

• Chemical


• Mining, Power

• Pulp & Paper

• Primary Metals

Standard

• HYNEWTEC

Operating Parameter


• Heads to 500m


• Temperatures from 0 ℃ to 110 ℃

Features

• Unitized casing with large priming

chamber, air separator and volute




discharge flanges


impeller


• Stuffing box accommodates

multiple seals, glands and flush

arrangements

Application

• General Industry Standard

• HYNEWTEC

Operating Parameter


• Heads to 50m


• Sizes from 25~200 Features

• High efficiency hydraulics

• Dynamically balanced shaft

and rotor

• Spike-resistant windings

• Mounting options

- Wet pit

- Dry pit

- Transportable

Application

• Chemical


• Mining, Power

• Pulp & Paper

• Primary Metals

Standard

• HYNEWTEC

Operating Parameter


• Heads to 40m



Features




discharge flanges


impeller


• Self-lubricated or external flush

metal bearings

• Full basket starainer

• Fiberglass mounting plate

On the outside, the ANSI offers special features that simplifies maintenance and adjustments.

The real difference between the HYNEWTEC ANSI pumps and other ANSI pumps, however, is what you’ll find inside.

For example is our heavy-duty bearing unit, designed for long life and tough applications.

As you can see, HYNEWTEC ANSI process pump gains its advantage from the inside-out.

Features and Benefits

1 Centerline discharge

• Back pull-out design allows maintenance of

the rotating assembly without disturbing the piping

• Provides self-venting for air elimination

• Equalizes distribution of pipe stress through

integral feet

2 Heavywalled casing

• Computer generated hydraulics

• Corrosion allowance for extended wear 3 Large diameter shaft

• Low shaft deflection (.002”)

• Improved bearing and mechanical seal life

• Solid shaft or hook sleeve design available

• Duplex stainless steel standard 4 Semi-open impeller

• Optimal computer generated hydraulics

• Investment casting guarantees smooth surfaces

• Back pump-out vanes for control of stuffing box

pressure and axial thrust

• Handles solids and fibrous materials

• Low Flow option

• Viton impeller o-ring 5 HYNEWTEC quality castings

• Precision cast parts utilizing the latest

casting techniques

• Full range of materials from Ductile Iron, Duplex

stainless steel

• ISO 9001:2000 approved manufacturing processes 14

6 Sealing versatility

• A variety of rear covers/stuffing box designs are

available to meet process requirements

• Packing

• Mechanical seal

- Large bore

- Taper bore (cast-in ribs for flow enhancement)

• Dynamic seal 7 Flanges

• Meet ASME/ANSI Standards

• Class 150 FF Standard, optional: Class 150RF

or 300 RF 8 Bearing housing adapter

• Ductile iron for strength and safety

• Jacking bolts for ease of disassembly

• Rabbeted fit to bearing housing assures

accurate alignment 9 Impeller clearance adjustment

• Quick and accurate impeller adjustments without

the use of a feeler gauge or removal of the pump

• Assures concentricity and bearing alignment

throughout the impeller’s adjustable range 10 Heavy duty bearings

• Bearing life exceeds all ANSI requirements

• Inboard cylindrical roller bearings for maximum

radial load carrying capabilities

• Angular contact thrust bearing locked into position,

carries radial and axial loads extending service life

PRODUCTS

ANSI MODEL There Are Two Sides to Every Story Inside and Outside

1

2

7

8

9

10

11

6

4

5 11 Large capacity oil sump

• Improved oil circulation and cooling

• Magnetic oil drain plugs (optional)

• Extra-large, multiple oil return slots

• Optional bearing unit cooling 12 Constant level oiler available

3

12

13

14 13 Over sized sight glass

• Located on each side of the bearing unit 14 Rigid bearing housing support foot

• Improved mounting stability

• Fully machined mounting surfaces assures accurate

alignment 15

HYNEWTEC ANSI Pump

16 17

HYNEWTEC

1.5X1-6

3X1.5-6

3X2-6

1.5X1-8

3X1.5-8

8X6-14

10X8-14

6X4-16

8X6-16

3x2-8

4x3-8

2x1-10

3x1.5-10

3x2-10

6X4-10

6X4-10H

3X1.5-13

3X2-13

4X3-13

3X1.5-8 3x1.5-10

4x3-10H

6X4-10H

3X1.5-13

4X3-13RH

1.5X1-6

3X1.5-6

1.5X1-6

3X2-6

3X1.5-6

1.5X1-8

3X2-6

3X1.5-8

1.5X1-8

8X6-14

8X6-14 10X8-14

10X8-14 6X4-16

6X4-16 8X6-16

8X6-16 10X8-16 10X8-16

10X8-16 10X8-16H

10X8-16H

10X8-16H

3x2-8

3x2-8 4x3-8

4x3-8 2x1-10

2x1-10 3x1.5-10

3x2-10

3x2-10 4x3-10

4x3-10

4x3-10 4x3-10H

4x3-10H

6X4-10

6X4-10 6X4-10H

3X1.5-13

3X2-13

3X2-13 4X3-13

4X3-13 4X3-13RH

4X3-13RH

6X4-13

6X4-13

6X4-13

PRODUCTS

ANSI Pump standard interchangeability

3500 RPM

1750 RPM

6 X 4 - 16

3 X 2 - 8

SCALE

CHANGE

SC

AL

E

CH

AN

GE

SC

AL

E

CH

AN

GE

20

20 40 60 80 120 160 200 1600 1800

300 250 200 150 120 100 80 60 40

180

CAPACITY (M 3 /HR)

CAPACITY (M 3 /HR)

1400 1200 1000 800 600 400

1 . 5 X 1 - 8 3 X 1 . 5 - 8 4 X 3 - 8

SC

AL

E

CH

AN

GE

ANSI Pump selection performance curves RPM 3500

1750 RPM

10 X 8 - 16 8 X 6 - 16

6 X 4 - 16

6 X 4 - 13

4 X 3 - 13 RH

X X

4 X 3 - 8

3 X 2 - 13

3 X 2 - 8 6 X 4 - 10

2 1 X . 5 1 X - 10 3 - 6 X 1 . 5

3 X 2 - 3 10 2 - 4 13 3 - 10

SCALE

CHANGE

SC

AL

E

CH

AN

GE

SC

AL

E

CH

AN

GE

60 20 40 20

3 X 1 . 5 - 13

4 X 3 - 13 RH

6 X 4 - 10 3 X 1 . 5 2 X 1 - 10 3 X 1 - . 10 5 - 13 1 . 5 X 1 - 8 3 X 1 . 5 - 8 3 X 1 . 5

1 - 6 - 10 3 X 2 - 6 3 X 2 - 10 4 X 3 - 10

1 . 5 X 1 - 8 20 3 X 1 . 5 40 60 - 8

1 . 5 X 3 X 1 . 5 1 - 6 - 6 3 X 2 - 6

4 X 3 80 - 8

4 X 3 - 13

4 X 3 - 13 4 X 3 - 10 H

120 4 X 3 - 10 160 H 1800

300 250 200 150 120

40

60 80

160 200

140

160

120

140 100 120 80 100

200 240

180 220

240 220

TO

TA

L H

EA

D (M

) H

EA

D (M

) T

OT

AL

T

OT

AL

HE

AD

(M

) H

EA

D (M

) T

OT

AL

CAPACITY (M 3 /HR)

80 60 70 50

60 40 50 30 40 20 30 10 20

10

90

80 90 70

10 X 8 - 16 H

10 X 8 - 16 H

1400 1600

10 X 10 8 - X 14 8 - 16

10 X 8 - 14

1000 1200

8 X 6 - 16 8 X 6 - 14 6 6 X X 4 4 - 10 - 13 H 8 X 6 - 14

- 10 200 600 800 CAPACITY (M 3 /HR)

6 X 4 400 H

4 X 3 - 13 4 X 3 - 13

3 X 2 - 13

3 X 1 . 5 - 13

2 X 1 - 10

2 X 1 - 10

1 . 5 X 1 - 8

3 X 1 . 5 - 13 3 X 1 . 5 - 10

3 X 1 . 5 - 10

3 X 1 . 5 - 8

3 X 2 - 8

3 X 2 - 8

3 X 2 - 6

80 3 X 2 - 6 100

SC

AL

E

CH

AN

GE

SCALE

CHANGE

SCALE

CHANGE

6 X 4 - 10

6 X 4 - 10

3 X 1 . 5 - 6

40 3 X 1 . 5 - 6 60

1 . 5 X 1 - 6 1 . 5 X 1 - 6 20

4 X 3 - 10 4 X 3 - 10

3 X 2 - 13

3 X 5 - 10

3 X 5 - 10 4 X 3 - 8

1

2

5

5

ANSI GROUP 1

5 standard pumps

power end

casing cover

impellers

casings

6

ANSI GROUP 3

6 standard pumps

1 power end

2 adapters

4 casing cover

6 impellers

casings

1

3

6

14

14

ANSI GROUP 2

14 standard pumps

power end

adapters

casing cover

impellers

casings

18 19

HD

HE HE

HA

2 × E2 2 × E1

H hole

F

HF

HB

HL

HG

O

D

X

CP

4- Ø HH

Pump Mounting Holes

U

32

PRODUCTS Pump and base plate dimension

Pump Group

1G

2G

3G

Size

1.5X1-6

3X1.5-6

3X2-6

1.5X1-8

3X1.5-8

3X2-8

4X3-8

2X1-10

3X1.5-10

3X2-10

4X3-10

6X4-10

6X4-10H

3X1.5-13

3X2-13

4X3-13

6X4-13

8X6-14

10X8-14

CP

445

445

445

445

445

597

597

597

597

597

597

597

597

597

597

597

597

860

860

D

133

133

133

133

178

210

210

210

210

210

210

254

254

254

254

254

254

368

368

2xE1

152

152

152

152

152

248

248

248

248

248

248

248

248

248

248

248

248

406

406

2xE2

0

0

0

0

0

184

184

184

184

184

184

184

184

184

184

184

184

229

229

F

184

184

184

184

184

318

318

318

318

318

318

318

318

318

318

318

318

476

476

H

16

16

16

16

16

16

16

16

16

16

16

16

16

16

16

16

16

22

22

O

298

298

298

298

368

450

490

425

425

450

490

597

597

520

546

572

597

775

826

U

22.23

22.23

22.23

22.23

22.23

28.58

28.58

28.58

28.58

28.58

28.58

38.1

38.1

28.58

28.58

28.58

28.58

60.33

60.33

X

165

165

165

165

190.5

242

280

216

216

242

280

343

343

266

292

318

343

406

457

Y

102

102

102

102

102

102

102

102

102

102

102

102

102

102

102

102

102

152

152

Weight (kg)

44

51

53

47

56

90

103

94

100

103

101

130

149

112

116

126

145

306

408

6X4-16

8X6-16

10X8-16

860

860

860

368

368

368

406

406

406

229

229

229

476

476

476

22

22

22

775

826

851

60.33

60.33

60.33

406

457

483

152

152

152

291

377

416

10X8-16H 860 368 406 229 476 22 851 60.33 483 152 450

Pump dimension

Part Name Ductile Iron 304SS 316SS

MATERIALS

CD4MCuN Alloy20 Hastelloy B & C Titanium

Casing Ductile Iron 304SS 316SS CD4MCuN Alloy20 Hastelloy Titanium

Impeller Ductile Iron 304SS 316SS CD4MCuN Alloy20 Hastelloy Titanium

Casing Drain Plug 304SS 316SS Alloy20 Hastelloy Titanium

Shaft-With Sleeve SAE4140(SCM440) 316SS

316SS Shaft-Less Sleeve(Optional)

Shaft Sleeve 316SS

Alloy20

Alloy 20

Hastelloy

Hastelloy

Titanium

Titanium

316SS Hastelloy Titanium Seal Gland

Frame Adepter

Alloy 20

Ductile Iron

Cast Iron(Ductile Iron for 1 Group)

Steel

Single Row Deep Groove Ball Bearing

Double Row Angular Contact Ball Bearing

304SS

304SS

Bronze / Carbon Graphate

Teflon

Teflon

Viton / Teflon

NBR

Glass / Steel

Parts list and materials of construction

Common name

CODE

ASTM Cr Ni Mo Cu

CHEMICAL ANALYSIS

Si Mn C N P S Fe

A395 Ductile Iron Casing & Cover - pressure containing parts 2.5 max 3.0 min 0.08 max

A216 WCB Carbon Steel 0.5 max 0.5 max 0.2 max 0.3 max 0.6 max 1.0 max 0.3 max

A743 CA15 SSC 1-12chromium 11.5~14.0 1.0 max 0.5 max 0.04 max 1.0 max 0.15 max 0.04 max 0.04 max

A743 CF8

A743 CF8M

A743 CF3M

SSC 13

SSC 14

SSC 16

18~21

18~21

17~21

8~11

8~11

9~13

2.0~3.0

2.0~3.0

2.0 max

2.0 max

1.5 max

1.5 max 0.08 max

1.5 max 0.08 max

1.5 max 0.03 max

0.04 max 0.04 max

0.04 max 0.04 max

0.04 max 0.04 max

A743 CN7M Alloy 20 19~22 27.5~30.5 2.0~3.0 3.0~4.0 1.5 max 1.5 max 0.07 max 0.04 max 0.04 max

CD4MCuN(A890-1B) CD4M(Duplex Alloy) 24.5~26.5 4.7~6.0 1.7~2.3 2.7~3.3 1.0 max 1.0 max 0.04 max 0.1~0.25 0.04 max 0.04 max

CE3MN(A890-5A) Super Duplex Alloy 24.0~26.0 6.0~8.0 4.0~5.0 1.0 max 1.5 max 0.03 max 0.1~0.3 0.04 max 0.04 max

A494 Gr. CW-6M

A494 Gr. N-7M

Hastelloy-C

Hastelloy-B

17~20

1.0 max

balance

balance

17~20

30~33

1.0 max

1.0 max

1.0 max 0.07 max

1.0 max 0.07 max

0.03 max 0.02 max 3.0 max

0.03 max 0.02 max 3.0 max

Hi-Cr(A532) 25% Chrome 23~30 2.5 max 3.0 max 1.2 max 1.5 max 2.0 max 2~3 0.1 max 0.06 max

B367 Ti Gr C3

B367 Ti-Pd C8

Titanium

Titanium-Pd

Hydrogen:0.015 max, Oxygen:0.4 max

Hydrogen:0.015 max, Oxygen:0.4 max, Palladium 0.12~0.25

0.1 max 0.05 max

0.05 max

0.25 max

0.25 max

Bearing Frame

Bearing Locknut and washer

Radial Bearing

Thrust Bearing

Stud Bolt/nut, Cover-to-Adepter

Jacking Bolt

Labyrinth Oil Seal

Gasket, Casing-to-casing cover

Gasket, Seal Gland

O-Ring, Impeller

O-Ring, Bearing Housing

Oil Sight Glass

Material chemical properties

Pump Group BASE Max. Motor Frame HA HB HD HD1 HE HF HG max HH Weight (kg)

1G

2G

135

139

144

245

182T

215T

284T

215T

305

330

432

381

889

991

1118

1143

210

219

251

305

254

260

270

349

102

114

152

114

826

927

1054

1080

76

83

89

95

19

19

19

19

46

45

64

58

252

258

284T

365T

432

508

1321

1473

314

352

359

375

152

190

1257

1410

105

121

19

25

79

103

260 444TS 559 1524 403 403 190 1460 121 25 141

403

3G

262

368

445T

365TS

610

508

1568

1727

403

476

1+90

216

1505

1664

121

248

25

29

142

187

380

384

388

447TS

449TS

449TS

559

635

635

2032

2134

2235

476

476

476

241

279

279

1968

2070

2172

197

159

197

29

29

29

224

274

287

Remarks Remarks

1G-HD1

2G-HD

2G-HD1

3X1.5-8

3X2-8, 4X3-8, 2X1-10, 3X1.5-10, 3X2-10, 4X3-10

4X3-10H, 6X4-10, 6X4-10H, 3X1.5-13, 3X2-13, 4X3-13, 6X4-13

Base dimension

(Dimension : mm)

HYNEWTEC ANSI Pump ANSI Pump

20 21

• Refining

• Gas Processing

• Petrochemicals

• Nitrogenous Fertilizer

PRODUCTS

LH2 MODEL (API 610 - OH2)

Centerline Mounted Single Stage Overhung Pumps Main Applications The LH2 is an overhung, horizontal, centerline mounted, single stage, radially split process pump.

The LH2 process pump includes the latest in mechanical seals technology and is used in heavy-duty

refinery services, petrochemical plants, gas processing and offshore services. The mechanical seals

and auxiliaries supplied are in full compliance with the requirements of API 682 LH2 pumps are commonly found in • Synfuels

1

2

7

8

6

4 5

5

3

Features and Benefits 1 Casing feet and baseplate

• With the bearing housing foot prohibited by

API 610, casing feet and baseplate are heavily

reinforced to carry nozzle loads while maintaining

alignment to API 610 requirements 2 Pressure casing

• Designed to 20% of tensile strength plus

3mm corrosion

allowance for long life

• 300# RF flanges are standard.

600# RF with optional high pressure casing 3 Impeller

• Enclosed impeller provided in OHH for efficiency 4 Extra heavy duty, large diameter shaft

• Provides minimal shaft deflection and long seal and

wear ring life

5 Bearings

• Opposed 40 degrees angular contact thrust

bearings with machined brass cage for long term

reliability. C3 Ball radial bearing. Optional triple row

thrust bearing and roller radial bearing 6 Bearing housing

• Carbon steel construction with cooling fins for

improved heat dissipation 7 API 682 mechanical seal and API 610 seal chamber

• Fully cartridge seals in API 610 seal chamber for

improved seal environment and life 8 Bearing assembly

• 4 sizes of bearing housing cover the product range

for maximum interchangeability

• Low noise fan added for high ambient or high

product temperatures

• Ring oil, purge mist or pure mist lubrication

HYNEWTEC LH2 Model

(API 610-OH2)

2,95

0

rp

m

1

,

475rpm

3, -1

550

min

1,7

75

-1

min

22 23

HYNEWTEC PRODUCTS

1 000 5 000 15 000

1 000 500 200

100

50 20

10 4 000 2 000 1 000 500 200 100

400

300

200

100

50

50

20 10

10 20 50 100 200 500

5

20 10

5

2

2

1 200 1 000

500 200 100

40

20

10 1 000 3 000 10 20 50 100 200 500

500 20 10 5 2

200 100 50 20

10

3

10 000 15 000

5

TO

TA

L H

EA

D (M

)

TO

TA

L H

EA

D (M

) T

OT

AL

HE

AD

(FT

)

TO

TA

L H

EA

D (FT

)

CAPACITY (M 3 /HR)

CAPACITY (M 3 /HR)

50 100 200

Performance Range -LH2 (OH2) CAPACITY (USGPM)

CAPACITY (USGPM)

LH2 50Hz

LH2 60Hz 1 000 3 000

"ESM/ESR" heavy duty slurry pumps display total interchangeability between hard metal

EXCELLENT “ESM/ESR” Heavy Duty Slurry Pumps

CODE Chemical analysis

ASTM Casing Casing Liner Impeller Shaft Shaft Sleeve Stuffing Box Bearing Frame

Metal High Chrome Iron

Integral High Chrome Iron

4140 Carbon Steel

HD 400 series Stainless Steel

Ductile Iron Ductile Iron

Rubber Ductile Iron Natural Rubber

Natural Rubber with steel insert

4140 Carbon Steel

HD 400 series Stainless Steel

Ductile Iron Ductile Iron

Casing

Impeller

Case Liner Casing Casing

Expeller Shaft Bearing Frame Shaft

Stuffing Sleeve Box

MATAL WET END

LINED WET END

POWER END

ESM Slurry Pump - Rubber Standard Materials of Construction

or elastomer lined pumps. Designed for a wide range of slurry and process applications. ESM Slurry Pump - Metal

HYNEWTEC

1

2

2

7

8

6

4

5

3

Abrasive Slurries • Discharge diameters :

1.5 in to 16 in (40 mm to 400 mm)

• Capacities to 3,000 m3/h

• Heads to 90 m

• Temperatures to 250° F (121° C)

• Solids to 5 inches (127 mm) Design Features

Large Diameter Impeller

Develops higher heads at lower operating speeds

Extra Heavy Duty Shaft

Assures minimum shaft deflection while handling

pulsating loads associated with high specific

gravity slurries

Simplified Mechanical Design

For ease of installation and maintenance

Extra Thick Wet End Components

For extended wear life

Sealing Flexibility

Choice of packing, mechanical seal or dynamic seal Cartridge Bearing Assembly

Double row tapered roller bearing handle

mechnical and thrust forces Oil or Grease lubricationl Pedestal

Self-aligning concentric bearing supports Integrated

impeller gap adjustment screw

HYNEWTEC "ESM" is the result of many years of experience designing and building severe duty slurry pumps. It’s not

only built to stand up to the toughest abrasive slurry services, but also is designed for extreme ease of maintenance

and safety. A heavy duty bearing frame and shaft, extra thick wall sections and easily replaceable wear parts add up

to many years of service even under the severest operating conditions. 24

Primary Metals

Ball Mill Discharge, Sag Mill Discharge, Tailings,

Cyclone Feed

Coal Preparation

Heavy Media, Hydrocyclone, Cyclone Feed,

Thickener Underflow

Non-Metallic Mining

Clay Slurries, Phosphate Slurries, Soda Ash, Potash

Sand and Gravel

Sand and Arregate Slurries, Tailings

Power Utility

Ash Slurries, Lime Slurries

Wet Process Cement

Clay Wash, Clay Storage, Kiln Feed, Raw Grind

Feed, Screenings

Pulp & Paper

Black Liquor, Sand Slurries, Mill Waste, Sludge, Scrubber

Water, Fly Ash

General

Foundry Sand, Plant Waste, Mill Scale, Sand Slurries,

Lime Slurries, Ash Slurries

PRODUCTS

HYNEWTEC "ESM" High Performance

Heavy Duty Slurry Pump Designed to Handle the Severest Applications

1 CAST IN LIFTING LUGS

Provides safe, ease of

handling. 2 STUFFING BOX

CONNECTIONS

Standard for either “ful

flush” or “low dilution.”

Customer selects best

choice for service. 3 STUFFING BOX

BUSHING

Allows easy clearance

renewal without replacing

stuffing box. 4 FULL T-SLOT BOLTING

For ease of maintenance.

5 EXTERNAL IMPELLER

ADJUSTMENT

Easy access and

adjustment allows

sustained performance.

Axial adjustment extends

useful life of parts and

allows easy access to

impeller for maintenance.

6 INTEGRAL REAR LINER

No joints; extra thick.

Reduces parts inventory

cost and simplifies

maintenance. 7 TAPER FIT

For ease of disassembly,

reassembly. 8 LARGE DIAMETER

IMPELLER

Higher heads at lower

operating speeds. Extra

thick wall sections. Back

pump-out vanes reduce

stuffing box pressure,

keep solids from entering

stuffing box. POSITIVE IMPELLER

ATTACHMENT

Heavy duty Acme threads

for easy impeller removal.

No inserts for trouble-free

operation. THICK METAL SECTIONS

Casing, suction cover and

impeller have extra

thick wall sections for

extended wear life,

reduced maintenance. 25

ESM Slurry Pump

28 29

HYNEWTEC

Construction Diagram

높은 내구성, 호환성, 고성능의 EPC 펌프 Super resistance, easier exchange and high performance Applications

• 정밀

• 석유

• 공해

• 기타

화학 공업 (Fine Chemical Industries)

화학 공업 (Petrochemical Industries)

방지 산업 (Pollution Control Industries)

화학 공업 (Other Chemical Industries)

Features • ISO 2858규격에 준함

• Metallic Case에 고온, 고압으로 수지원료를 압출 성형하기

때문에 Metallic Case와 수지의 분리가 일어나지 않는다.

• 임페라 속에 스텐원판이 들어있어 매우 견고하며,

고온·고압의 운정중에도 전혀 휘어지지 않는다.

• Back Pull-Out구조로 설계되어 정비가 용이하다.

• 베아링 케이스에 조정볼트가 있어 임페라와 케이싱간의

갭조정이 가능하다.

• 케이싱, 케이싱카바, 임페라가 금형에 의한 압출 성형품이기 때문에

기계적으로 매우 견고하며, 수지가 금속에 두껍게 몰딩됨으로써 (10~15mm)수명이 길다.

• 국내의 고식강으로 견디기 어려운 황산, 염산, 불산, 질산, 혼산, 온도차가 심한 각종산에 적합하다.

• 부품간에 호환성이 있다. 케이싱 (금속케이스에 수지를 압출성형) 임페라 (금속원판에 수지를 압출성형)

PP

GC200+PP

GC200+PP

SSC13+PP

STS304

PP

STS304

SSC13

ETFE

GC200+ETFE

GC200+ETFE

SSC13+ETFE

STS304

TEFLON

STS304

SSC13

Part NO.

100

110

200

300

310

415

416

410

500

510

520

525

526

570

540

NAME OF PARTS

CASING

CASING COVER

IMPELLER

SHAFT

SLEEVE

SEAL GRAND

SEAL BOX

MECHANICAL SEAL

ADAPTOR

BEARING HOUSING

BEARING CASE

BEARING

BEARING

OIL SEAL

SUPPORT

MATERIALS

PVDF

GC200+PVDF

GC200+PVDF

SSC13+PVDF

STS304

PVDF

STS304

SSC13

GC200

GC200

GC200

STB2

STB2

NBR

GC200

PRODUCTS

Non-Metal Pump

RF-

1051

Mat

lamin

ate

RF-

1001

Mat

lamin

ate

Carb

on

steel

(SS40

0)

Stainl

ess

steel

(STS3

2)

Haste

lloy

C

Alumi

num PVC

Neop

rene

rubbe

r

Poly-

propy

lene

Specificgravity

(비중)

1.43-

1.47

1.36-

1.40

7.91 8.00 8.80 2.84 1.45 1.64 0.91

2

Tensilestrength(kg/mm)

(인장강도)

12.0 12.0 46.4 59.6 59.6 8.5 5.0-

6.0

1.9-

3.5

2.5-

3.8

22

Youngmodulus(kg/mmx10)

(영률)

9.0 9.0 211.0 197.0 183.0 70.0 2.4-

4.2

0.7-

4.2

1.1-

1.4

Coef.ofthermalexpansion -5

(cm/cm.° Cx10)(선팽창계수)

2.1 2.3 1.2 1.6 1.1 2.4 7.0 4308

2.0

11.0

Thermalconductivity

(kcal/mhr.° C)(열전도율) 0.2 0.2 41.5 14.0 9.7 199.5 0.1 0.1 0.1

Structuralefficiency

(specificstrength)

6.1-

12.9

6.1-

12.9

2.9w 3.1 4.0 1.0 1.7-

2.9

1.2-

2.1

2.8-

4.2

Chloroaceticacid

(염화초산)

O O X X O

99%

max

X O

60%

max

X X

Oxalicacid

(옥살산)

O O X X X X O

60%

max

O O

H2SO4dil.

(묽은황산)

O O X O

5%m

ax

O X O

60%

max

O O

H2SO4conc.

(진한황산)

O

75%

max

O

75%

max

O

85%

max

O

85%

min

O

25%

min

X O

60%

max

O

25° C

O

50%/

80° C

max

HCIdil.

(묽은염산)

O O X X O X O

60%

max

O O

HCIconc.

(진한염산)

O O X O O X O

60%

max

X O

36%/

20° C

max

H3PO4conc.

(진한인산)

O O X O O X O

60%

max

O O

95%

max

HF

(불화수소산)

O

20%

max

O

20%

max

X X X X O

25%

max

X O

H2SiF6

(불화규소산)

O

30%

max

O

30%

max

X X X X O

60%

max

X O

NaOHdil.

(묽은수산화나트륨)

O

50%

max

O

50%

max

O O

20%

max

O

77%

max

X O

60%

max

O

50%

max

O

38%/

80° C

max

KOHdil.

(묽은수산화칼륨)

O

50%

max

O

50%

max

X X O X O

60%

max

O O

AmmoniaWater

(암모니아수)

O O X O

50%

max

O X X O O

NaOCI,ClO2,CI2

(차아염소산소다,이산화염소,염소가스)

O O X X O X O X X

NH4Cl

(산염화물염화암모늄)

O

50%

max

O

50%

max

X X O X O

60%/

25° C

max

O O

Acidchloridesalts

(산염화물)

O

70%/

40° C

max

O

70%/

40° C

max

X X O X O

25%/

25° C

X X

30 31

HYNEWTEC PRODUCTS

Comparison of corrosion resistant material Mechanical seal piping plans

Plan 02 Plan 11 Plan 13 Plan 21 Plan 23 Plan 32

Plan 52 Plan 53A Plan 54 Plan 62

External fluid reservoir for tandem seals. thermosyphon or forced circulation, as required. [Note (1)] Normally open

Fill plug

Level gage

Reservoir

When specified

Drain valve

Pressurized external barrier fluid reservoir supplying clean fluid to the seal chamber. Circulation is by an internal pumping ring. Reservoir pressure is greater than the process pressure being sealed. External pressure source By purchaser

Normally open By manufacturer Fill plug If specified

Level gage

Reservoir

When specified

Drain valve

Circulation of clean buffer fluid from an

external source. [Note (1)] External fluid quench

(steam, gas, water, other) [Note (1)] From external source

Dead-ended seal chamber with no circulation of flush fluid. Plugged connections for possible future circulation fluid

Recirculation from pump case through orifice to seal. Recirculation from seal chamber through orifice and back to pump suction. Recirculation from pump case through orifice and cooler to seal. Recirculation from seal with pumping ring through cooler and back to seal. Injection to seal from external source of clean cool/fluid. [Note (1)] External flushing

By manufacturer Recommended by user

If specified

ASME B73.1 ANSI PROCESS PUMP

API610 PUMP - OH / BB / VS

EXCELLENT SLURRY PUMP

NON-METAL PUMP (FRP/CFRP/PP)

(주)한영뉴텍

HYNEWTEC HEAVY DUTY

CENTRIFUGAL PUMPS 경북 경주시 천북면 천북산단로1길 73-23

Tel. 054-624-1188 Fax. 054-624-1189

e-mail. [email protected]

www.hynewtec.com

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